Octagonal Ultra-High Performance Concrete Prestressed Pile System for Deep Foundation Applications

The octagonal Ultra-High Performance Concrete prestressed pile system addresses structural and installation inefficiencies in conventional piles by using advanced concrete technology and modular design, achieving superior performance and cost-effectiveness in deep foundation applications.

US20260009198A1Pending Publication Date: 2026-01-08SAID MOHAMED
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Patent Information

Application Number
US19/277213
Authority / Receiving Office
US · United States
Patent Type
Applications(United States)
Current Assignee / Owner
Filing Date
2025-07-22
Publication Date
2026-01-08

AI Technical Summary

Technical Problem

Conventional concrete and steel pile systems face limitations in structural capacity, durability, and installation efficiency, leading to increased costs and complex logistics in deep foundation applications.

Method used

An octagonal Ultra-High Performance Concrete prestressed pile system with a central void and advanced concrete technology, utilizing conventional prestressing materials, achieves superior structural performance and material efficiency, enabling reduced cross-sectional dimensions and enhanced durability.

Benefits of technology

The system provides equivalent structural capacity to steel piles at reduced costs and delivery times, optimizing material utilization and installation efficiency while maintaining durability across diverse environmental conditions.

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Abstract

An octagonal Ultra-High Performance Concrete prestressed pile system for deep foundation applications utilizes an octagonal cross-sectional geometry with 30-inch flat-to-flat external diameter and central void of 26-32 inches diameter optimized for material efficiency and structural performance. The system employs Ultra-High Performance Concrete with compressive strength exceeding 18,000 pounds per square inch and conventional carbon-steel prestressing strands to provide structural capacity equivalent to steel pile systems. The octagonal geometry with central void targets approximately one cubic yard of UHPC per fifty feet of pile length, enabling direct economic comparison with steel alternatives while providing enhanced durability and reduced dead weight by up to 75%. The system includes modular splice connections for extended length capability and addresses multiple market sectors including high-rise buildings, bridges, industrial facilities, and general infrastructure projects. The octagonal configuration with central void provides superior material utilization compared to conventional square and circular pile geometries while maintaining excellent driving characteristics and structural performance.
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