Preparation of dihydrolipoic acid

A controlled reduction and workup process for (R)-dihydrolipoic acid synthesis minimizes oxidation and hydrogen gas, ensuring high purity and safety in large-scale production, addressing the challenges of scale-up synthesis.

WO2025199219A1 Publication Date: 2025-09-25REDOX BIOSCIENCE LLC
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Patent Information

Application Number
PCT/US2025/020544
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-03-19
Filing Date
2025-03-19
Publication Date
2025-09-25

AI Technical Summary

Technical Problem

The synthesis of (R)-dihydrolipoic acid on a large scale is problematic due to the reversibility of the reduction reaction, leading to oxidation back to lipoic acid and the dangerous evolution of hydrogen gas, which poses safety risks in large-scale manufacturing.

Method used

A method involving controlled addition of a sodium borohydride solution to a lipoic acid solution at specific temperatures, followed by a workup procedure using an acid solution, with inert gas sparging and minimal purification steps to minimize oxidation and hydrogen gas evolution, ensuring the production of high-purity (R)-dihydrolipoic acid.

Benefits of technology

This method effectively reduces yield loss and hydrogen gas production, achieving high purity and safety in large-scale (R)-dihydrolipoic acid production, suitable for use as a dietary supplement.

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Abstract

A method of preparing ( R)-dihydrolipoic acid (RDLA) is disclosed. In various embodiments described herein, the method of producing RDLA minimizes yield loss due to the oxidation of RDLA to lipoic acid. The method of producing RDLA minimizes the evolution of hydrogen gas during the reduction of lipoic acid to RDLA. The method includes selectively reducing the disulfide bond in the cyclic moiety of alpha-lipoic acid (shown below) without reducing the carboxylic acid moiety.
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