Inner cable and control cable comprising inner cable

The inner cable with a thin core and optimized resin coating, combined with a specific clearance in the outer casing, addresses the challenge of maintaining load efficiency and durability in control cables, achieving superior performance in light operating loads.

WO2026034529A1 Publication Date: 2026-02-12HI-LEX CORPORATION
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Patent Information

Application Number
PCT/JP2025/027843
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-08-06
Filing Date
2025-08-06
Publication Date
2026-02-12

AI Technical Summary

Technical Problem

Existing control cables face challenges in achieving a thin diameter while maintaining sufficient breaking strength and elongation, leading to reduced abrasion resistance and durability, which compromises load efficiency.

Method used

An inner cable design featuring a core cable with an outer diameter of 2 mm or less, coated with a resin layer having a film thickness ratio of 2 to 20% and a melt flow rate of 1 to 50 g/10 min, and an outer casing with a 5 to 40% clearance, enhances load efficiency and abrasion resistance.

Benefits of technology

The design achieves excellent load efficiency, improved abrasion resistance, and enhanced productivity even with a small diameter, ensuring effective operation in light operating loads.

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Abstract

The purpose of the present invention is to provide an inner cable that has excellent load efficiency even when small in diameter, and a control cable that comprises the inner cable. An inner cable 2 comprises a core cable 21 and a coat layer 22 that covers the core cable 21 and that is formed of a resin material. The diameter d2 of the outer periphery of the core cable 21 is 2 mm or less, the ratio of the film thickness t of the coat layer 22 to the radius r1 of the outer periphery of the inner cable 2 is 2‒20%, and the melt flow rate of the resin material is 1‒50 g per 10 minutes.
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