Lamination Ancillary Operations TRIZ Cases

Laser ablation forms swept flow paths in micro-extruder die entries, eliminating abrupt contractions that cause clogging and unsteady paste extrusion.

A solvent-free paint film composite permanently adheres to unpainted sheet metal using a thermoset polyurethane color layer.

A semiconductor substrate separation method uses a light-treated release layer to reduce adhesive force for clean support removal.

Automated size detection resolves lamination precision issues by controlling processing based on detected sheet dimensions.

A graphene transfer method uses an adhesive substrate film and a roller to compress the material onto a target surface.

A dispenser device with a rolled sheet of adhesive sole covers uses a stepping platform to attach protective films to footwear soles.

Self-contained atmospheric plasma delivery treats composite surfaces to increase bond strength without vacuum equipment.

A machine transfers preformed functional films onto curved ophthalmic substrates using controlled pressure and alignment mechanisms.

A solvent-lamination process uses a segmented feed-plate to bond retardation films with high precision.

A method bonds polymer thermofoil to coated metal using pressure-sensitive adhesive and forming tools.

Connecting folded side panels to central bodies reduces material waste and simplifies production of large sanitary articles.

Grinding lateral surfaces of sliced crystal blocks eliminates wedge-shaped waste and improves throughput during wire saw processing.

Segmented movable plates distribute peeling energy evenly to prevent cracking in thin semiconductor chips during adhesive film detachment.

A film treating apparatus uses a variable support unit to apply tension and guide the film along a fixed support structure.

Coating uncured polybutadiene preforms with cure-altering materials creates a crosslinked golf ball core featuring a soft outer surface and hard geometric center.

Relaxing the plastically deformed thermoplastic layer reduces mismatched strain, preventing curling and wrinkling during lamination.

Separable conveyance rollers allow inner sheet insertion between separated two-ply sheets, preventing conveyance failures in branched passages.

Honeycomb core stiffeners bonded with alternating layers resist warping in heavy solid wood doors.

Automated film separation systems replace manual labor by using a rotating brush to lift polyfilm, reducing manufacturing time.

A continuous plywood production line uses partial curing to provide initial core strength and enable automated processing.

Leaving a disposable mandrel inside the cured resin eliminates complex removal steps, reducing manufacturing cost while maintaining structural strength.

Cooling molten resin between film and hooks creates air-impermeable composites without destroying loop integrity.

A biodegradable nonwoven fabric uses polylactic acid fibers and plant-derived layers to maintain fluid barriers.

Shape memory polymers create wrinkled metal thin films for wearable electronics.

Non-thermal plasma treatment using dopant gases enhances polypropylene film wettability while eliminating ozone production and pinhole defects.

Localized edge heating strengthens release tape adhesion to prevent wafer breakage during protective film separation.

Extruding heated fiber reinforced thermoplastic onto a pre-formed blank reduces scrap material while enabling complex geometric features in the final workpiece.

Pre-tensioning 0° plies resolves the contradiction between high curvature shaping and wrinkle formation in aeronautical composite spars.

Heated compression softens a thermo-responsive spacer sealant to bond glass panels, eliminating secondary sealants and reducing thermal conduction.

Elongating and relaxing an ethylene-based multilayer film structure to toggle optical clarity through controlled polymer chain alignment.

Adhesive mediator enables low-temperature substrate bonding, preventing thermal damage to bio-chemicals during flowcell assembly.

Pre-perforating gas-impermeable facings allows water vapor to escape, resolving excessive curing times and cell rupture risks in phenolic foam insulation.

Segmented adhesive film laminate with protruding pull-pieces resolves peeling difficulty and wrinkling during wheel protection installation.

A composite packaging material uses a polarity-based separation zone to detach carrier and sealing layers cleanly.

Vinyl phosphonic acid copolymer film prevents feathering at metal breaks in laminated can ends.

A method bonds base and film layers via hot pressing to create stacked arrays for shoe uppers.

Tapered bores in the first member engage the second member to improve bonding strength in shear and peel directions.

A peeling unit folds back a release film to separate polarizing sheet pieces from the carrier.

Pre-encapsulating liquid crystals on a single substrate eliminates hot press assembly steps, simplifying manufacturing for heat-sensitive flexible displays.

Flip chip transfer moves tri-layer metamaterial nanostructures from rigid substrates to flexible films, avoiding chemical damage during fabrication.

A releasable adhesive system uses van der Waals forces to form a reversible bond between surfaces.

Prints waistband graphics on front and back panels to align them, resolving the trade-off between discrete garment aesthetics and manufacturing complexity.

Intumescent intermediate layer delays reinforcement ignition, maintaining structural integrity without compromising physical properties.

Replacing drying sheets with a hydrophobic bonding portion prevents moisture ingress in OLED panels, maintaining thinness and enabling top-emission designs.

Foamed resin matrix in composite molded articles reduces deformation under pressing forces while suppressing mass increase from unwoven fabric crushing.

A glass coating system uses a tack bar and roller to apply adhesive film securely.

Segmented voids in the polymeric roof coating interrupt crack propagation and allow trapped moisture to escape.

Extensible ear panels with elastic properties provide stretchability and fit to the absorbent article.

Adhesive tape with alternating heat-activated layers bonds packaging substrates during high-speed lamination.