Large-Sized Flat Cells/Batteries TRIZ Cases
- Rotationally Symmetrical Battery Module Assembly for High Cell Counts
Rotationally symmetrical sub-modules simplify high-cell-count battery assembly, cutting build time and weight while preserving stable connections.
- Electrode Assembly With Variable Layer Thickness for Battery Power Balance
Varying active material layer thickness across stacked electrodes helps balance battery energy density, output performance, and current flow.
- Battery Laminate Adhesive Patterning to Prevent Separator Curling
Alternating adhesive coating weights and cut placement suppress separator peeling and curling in secondary battery laminates.
- Bus Bar Hole Structure for Straight Battery Tab Assembly
Pre-formed bus bar holes let straight battery tabs be inserted and welded, cutting bending steps, assembly cost, and tab deformation.
- Electrode Assembly Separator Bonding for Short-Circuit Prevention
Protruding separators are heat-bonded and folded back to hold cell alignment, prevent shorts, and limit assembly width.
- Bipolar Battery Sealing Structure for Detection Line Thickness
Segmented resin sealing members and spacers absorb detection-line thickness while limiting current collector deformation and sealing defects.
- Bipolar Battery Module Sealing Around Electrolyte Feed Holes
A joined resin seal and welded laminate structure stabilizes communication-hole sealing while allowing electrolyte filling without leakage.
- Resin-Layer Electrode Current Collector for Low-Resistance Tab Coupling
Selective resin removal exposes facing metal layers at tab regions, enabling low-resistance energization and secure lead fixation in battery electrodes.
- Battery Cell Top Cover Protrusion for Weld Laser Shielding
A top cover protrusion blocks weld laser leakage and falling particles from reaching the electrode assembly inside the battery cell.
- Pouch Cell Module Bracket Layout for Compact Battery Cooling
Thermally conductive brackets and insulation pads cool tightly stacked pouch cells while improving protection and avoiding coolant leakage.
- Wound Battery Separator Protrusion for Drop Resistance and Impregnation
A molded separator protrusion balances drop resistance and electrolyte impregnation in a wound battery while reducing leakage risk.
- Battery Cell Packaging Recess for Higher Energy Density
A recessed packaging bag creates concave space for tabs and conductive parts, raising battery cell energy density while limiting contact and leakage risk.
- Square Battery Case Pinching for Electrode Body Stability
Inward-pinched case walls restrain electrode movement while preserving expansion space and gaps for electrolyte entry and gas escape.
- Secondary Battery Retainer Structure for Electrode Assembly Stability
An elastic concave-convex retainer fills case gaps to ease electrode insertion while preventing assembly movement and damage.
- Electrode Assembly Slit-Surface Insulation for Tab Short-Circuit Risk
An insulating coating on the adjacent electrode slit surface blocks tab-end short circuits while preserving stack shape and simpler processing.