Manufacturing Wire Harnesses TRIZ Cases

Multiple cables are aligned in feed-wheel notches and bonded by opposing adhesive strips for simpler, faster, and reliable bundle handling.

Acrylate adhesive and recycled PET textile backing balance easy unwind with high peel adhesion while preventing plasticizer migration.

A rotatable open winding head enables automated lateral insertion, tape wrapping, cutting, and pressing for secure wire harness banding.

Controlled gripping force and offset movement untwist multi-core wire while reducing root-side load and preserving structural integrity.

By moving tape cutting outside the winding head, this case avoids bundle damage, shrinks head size, and supports quick tape changes.

Flexible spring leaves hold wire harnesses off the mold surface to prevent damage, sagging, short circuits, and poor sealing.

Overlapped identical sheets create a weldable wire harness protector that meets protection needs while reducing part variants and inventory burden.

Sliding wire retainers and vertical separation let branch harnesses be bundled automatically without wires catching in the equipment.

Connector cups and a transfer mechanism let one setup handle varied harness branch shapes and connector types with less switching complexity.

Liquid sheathing is applied as a continuous strand around supply conductors, replacing tape wrapping to simplify automation and cut material use.

Compressed air creates an air cushion that lets magnetically held cable-harness handlers slide easily while keeping precise cable positioning.

A carrier mesh fixes cable geometry without a cover layer, reducing manual harness bundling and preventing entanglement in transport.

Controllable cable forks clamp and reposition wires to tension bundles automatically, cutting harness assembly time, labor, and repeatability issues.

Three spring-mounted rollers center and press the wire bundle during automated taping, improving wrapping consistency across varying diameters.

Stacked meshed exterior members and eyelet fasteners automate wire harness protection for complex or branched routing while cutting manual assembly cost.

A release layer between harnesses and automated joining of exterior members cuts manual work and prevents sticking in complex wire routing.

Software-controlled handling and twisting of looped cables enables varied cable group sequences without costly pre-twisted assemblies.

A rotating dispenser and integrated blade-anvil clamp cut and reposition adhesive tape automatically for compact wire harness taping.

By forming and cutting the resin spiral tube on the wire harness, this case reduces handling labor and simplifies protective mounting.

By moving tape cutting outside the winding head and feeding preset strip lengths, this case prevents bundle damage and shrinks head size.

Magnetic pins on a perforated metal board replace heavy plywood harness boards, speeding layout changes and reducing handling and storage burdens.

Projected harness layouts and auto-rising pins replace paper drawings and manual nail setup for more accurate cable harness production.

By rotating the wire harness instead of the tape roll, this case cuts roll-change downtime, reduces tape waste, and supports thick cable wrapping.

Projected step images and barcode matching verify wire harness connector assembly, cutting inspection time and reducing wiring errors.

Protective material is folded into a flag on the cable harness, enabling welded holder attachment and faster automated bandaging.

A notched feeding wheel and spring-loaded pressure roller align opposing adhesive tapes to pre-bundle cables faster with simpler handling.

Automated cutting, labeling, and wire routing pins reduce wiring harness layout errors and manual effort in bespoke production.

A rotatable fixture with an angular scale sets connector orientation before rigid joining, avoiding torsional stress and reducing harness tooling cost.

A bay-shaped strip applicator bundles cable harnesses while keeping the strand on a straight path, enabling simpler automated assembly.

Switching work boards between upright routing and horizontal inspection improves wire harness access and speeds defect identification.

A winding device automates adhesive tape wrapping using a rotating rotor and segmented tensioning mechanism for precise cable bundle handling.