Transformers/Reacts Mounting/Support/Suspension TRIZ Cases

Directly joining battery terminals to coil windings and overmolding them cuts PCB complexity, size, weight, and assembly steps.

Cast solid insulation replaces transformer oil to prevent fire, leakage, and maintenance issues in pole-mounted units.

A removable cover over a buried base lets crews replace damaged transformer pad sections without excavation, cutting repair labor and cost.

Identical hinged casing halves replace flexible hinges, simplifying molds and securing split ferrite cores in heat and vibration.

A widthwise spiral coil and controlled through-wiring spacing raise inductance efficiency while easing thermal stress in compact inductors.

By combining rectification and conductive contacts on one board, this case shortens transformer output paths, cutting loss, cost, and wiring complexity.

An insulating pendulum places the tuned mass and damping mechanism at lower potential to cut wind and seismic loading without complex high-voltage isolation.

An elastic positive-locking cover fastener secures a busbar filter assembly while reducing mechanical stress, abrasion, and assembly complexity.

A conductive screen between the cable and magnetic core redirects high-frequency induced currents to limit Joule heating and keep filters compact.

Interlocking identical casing halves secure split ferrite cores on cables without living hinges, improving heat and vibration resistance.

A power module pin passes through a magnetic core as the winding, cutting board area, wire loss, and heat buildup from welded inductor layouts.

Optimized upper and lower core thickness ratios prevent bonding-cure shrinkage gaps, warpage, and rear-surface heat generation.

A nonmagnetic reinforcement placed near the bottom surface preserves coil strength while inhibiting eddy current loss from magnetic flux.

A stacked header and core layout shrinks transformer size while preserving isolation, efficient power transfer, and manufacturable winding connections.

Opposing case partitions and grounded capacitors boost RF noise suppression in a compact pi-type filter without extra components.

A covering portion around the protruding terminal base disperses external-force stress to prevent base damage and terminal deformation.

Separate magnetic circuits in an integrated power inductor cut adjacent-phase coupling, improve magnetic conductivity, and support smaller lower-cost designs.

Edgewise rectangular windings in a stacked magnetic core raise current capacity while cutting copper loss, stray inductance, and EMI in switched mode converters.

Separate PCBs and triple-insulated transformer windings meet clearance and creepage needs for compact high-voltage, high-frequency circuits.

Split E-E core segments create airflow gaps that release coil heat while preserving magnetic flux and stable transformer assembly.

A segmented inductor skeleton uses auxiliary winding surfaces flush with the base to support SMT assembly, stable PCB soldering, and compact coils.

Movable housing features let heavy primary conductors self-seat on the PCB, preserving coplanarity and solderability in large SMD components.

Coaxial cable windings combined with PCB traces improve magnetic coupling, cut leakage inductance, and support flexible transformer turn ratios.

A nested coaxial cable and PCB winding layout surrounds the primary with the secondary to reduce leakage inductance and widen turn-ratio options.

Core channels guide magnetic mold material through tight regions, reducing voids and core lifting while enabling smaller, lower-cost molded inductors.

A stacked PCB converter uses a multiphase coupled inductor to deliver current vertically, cutting ripple and capacitor size while preserving fast transients.

A coating layer secures coil windings and wire terminals on an FPCB, improving soldering stability and external circuit connection.