Welding/Cutting Auxillary Devices TRIZ Cases

Passive optical markings let a welding torch identify consumables automatically and set correct power and gas parameters.

Knurled vent channels let gas escape from anodized aluminum tabs during laser welding, reducing porosity and improving joint conductivity.

A gripping device doubles as a labyrinth seal to position shielded conductors, block laser leakage, and shorten processing cycle time.

A jig-supported bus bar frame stabilizes lead-to-bus-bar contact during welding, improving weld reliability while allowing a thinner bus bar.

Movable grounding contacts paired with each torch prevent interference, stabilizing welding voltage and current for better seam quality.

A circular-path processing unit clamps winding support end segments into precise welding position, improving electric motor connection accuracy.

A movable and rotatable support table pre-aligns laser beam position and angle, cutting optical axis adjustment time after oscillator replacement.

A holding device grips the insulated cable section during welding to keep contact height consistent across cable batches and avoid machine resets.

Joined welding lines on opposite battery case surfaces form a closed loop that improves airtightness and watertightness without limiting layout freedom.

Voltage patterns on a phase modulation element correct condenser lens shape deviations and stabilize laser processing without costly lens replacement.

A flow-through pipe tool uses sealing modules and motorized rollers to isolate a repair zone without stopping fluid circulation.

Rotary friction heat plasticizes lamination edges to fuse stacked electrical steel reliably, even with high-silicon alloys and EC3 coatings.

An elastic guide bushing adjusts tube fit to cut friction-induced distortion while holding laser tube cutting tolerances to +/-0.00005 inches.

Rope displacement plus welding current and voltage enable real-time soft welding gun tip pose sensing in confined spaces without visual sensors.

A laser cutting head tilts hole edges during cutting, removing separate sharpening steps, reducing waste, and avoiding repositioning errors.

A forward-facing spray placed ahead of a tilted torch clears dross during thermal grooving, improving processing stability and automation.

An alignment mask with inner and outer weld placement improves mask-to-substrate alignment and deposition layer accuracy in OLED manufacturing.

A groove-type tube gap increases tangent-point weld thickness and enables radiographic inspection in narrow-gap water-cooled wall panels.

A built-in adjustable magnifier inside the auto-darkening filter avoids lens swapping, scratching, and double vision in welding helmets.

Automated torch rotation and gas-flow profiles prevent aluminum overheating while keeping single and dual brazed connections consistent.

Periodic surface scanning and path recalculation correct layer-by-layer depth errors in laser-machined textures and cavities.

A transmissive sheet and vacuum-assisted atmospheric pressure keep the wafer flat during internal laser modification, enabling accurate chip division.

Selective powder deposition and laminar gas flow improve layer uniformity, plume removal, and surface finish in large-scale additive manufacturing.

A welding helmet lens combines auto-darkening and continuously adjustable magnification to avoid stacked cheater lenses, scratches, and double vision.

Actuated movable clamps secure varied workpiece shapes without fixture swaps, cutting setup labor and supporting continuous welding.

Adjustable centering pins and a cone clamping sleeve align curved pipe elbows for fast, uniform bevel preparation with standard bevellers.

Measures laser scattered light intensity against thresholds to display human exposure risk and trigger alarms during laser processing.

Using the same inert gas for TIG shielding and centring tool actuation avoids contamination, improves tube alignment, and reduces tool changes.

Aluminum oxide with copper or silver helps plasma torch electrodes and nozzles resist thermal stress, double arcs, and premature wear.

A beam expander and wobble generator spread laser heat by moving the beam or wire, helping new users achieve arc-like weld quality.

Magnetic arc spacing, ceramic insulation, and nozzle-tip cooling reduce cross-interference, heat damage, and electrical breakdown in hybrid welding.

A rotating electrode ring guides orbital welding on copper pipes to cut inner-surface heating, oxidation, and energy use in handheld operation.

Plasma sensing shuts off a handheld laser when workpiece absorption fails, reducing reflected radiation risk without bulky water cooling.

A CMT-deposited copper interlayer and matched groove design prevent brittle phases and cracks in titanium-steel composite plate welding.

An IMU-based sensor module tracks welding tool orientation and gives real-time angle feedback with fast, minimal calibration.

Multi-height plasma torch piercing improves thick workpiece penetration while limiting slag blowback, consumable damage, and re-ignition wear.

Multiple adjustable pressing arms replace heavy plates to distribute force evenly, limit deformation, and hold surface tolerance to 3 mm.

Orbital inside-out welding with a holding ring joins inner tubes to tube support plates without annular gaps, improving hygiene and cleanability.

Corner-first pressing closes tolerance-driven gaps in U-shaped workpieces before face bonding, improving contact and casing integrity.

Interference contours from tilting cut parts let the machining program keep safe cutting-head clearance and avoid beam machine collisions.

By summing instantaneous power from welding and preheating sources, this case captures total heat input without extra data equipment.

Facing conveying assemblies form an adjustable clamping path that prevents workpiece deflection and supports continuous CNC machining.

A telescopic heating unit and movable roller layout improve edge welding stability while protecting components and reducing maintenance.

Optical position checking and local shielding gas control automate sphere-to-wire soldering while cutting errors, wait time, and gas use.

Controlled laser modifications create short subcritical cracks that separate solid body layers while limiting damage and rework.

Beam expansion and wobble motion spread laser heat like arc welding, improving weld quality and easing user transition.

Directional microphones below the workpiece capture cutting sound without gas-stream masking, enabling real-time quality assessment and parameter control.

Synchronized workpiece orientation and laser path control improve curved-surface machining quality while reducing redundant axes, time, and cost.

Moveable tips and compressible elastomers adapt to battery cell height variation, keeping bus bars in contact for consistent laser welds.

A sliding, positive-locking beam coupling uses pressure-fluid actuation to speed carrier exchange while keeping workstation positioning secure.