Windings Insulation Material TRIZ Cases
- Iron Core Assembly With Insulation Protrusions for Compact Motors
Insulation protrusions wrap iron core block sides to keep creepage distance while shrinking insulating skeleton thickness, motor length, and weight.
- UV-Transparent Mica Tape Groundwall Insulation for Fast Coil Repair
UV-curable prepreg mica tape enables fast groundwall insulation and coil repair without the high heat, pressure, and downtime of conventional curing.
- Motor Wire Terminal Elastic Section for Thermal Stress Isolation
An exposed elastic wire-terminal section absorbs thermal and resin-sealing stress before it bends the substrate and damages the circuit.
- Rotor Pole Separator With Porous Cooling for Winding Heat Transfer
A porous, thermally conductive pole separator spreads coolant through the rotor to cool shaft-side windings and raise motor power density.
- Canned Motor Stator Spacer for Thermal Potting Containment
A low-expansion insulating spacer closes the stator slot opening to contain heated potting material and prevent can deformation.
- Magnet Wire Insulation Without Adhesive Layers
Direct extrusion of a talc-filled polyaryletheretherketone insulation bonds magnet wire without adhesive layers, preserving flexibility and thickness.
- Nanocomposite Insulating Coating for Humidity-Resistant Coil Lamination
Negative-zeta metal oxide hydrate dispersed in resin helps coil insulation resist partial discharge and dielectric breakdown in humid conditions.
- Slot Coil Insulating Member With Flange-Guided Resin Flow
Thick peripheral flanges guide molten resin into thin insulating walls, enabling precise slot coil molding with strong insulation and heat resistance.
- Recessed Insulated Wire Structure for Direct-Contact Motor Cooling
A recessed insulated wire surface creates a direct-contact cooling channel that expands contact area and speeds heat dissipation in motors.
- Power Tool Motor Stator Cooling With Radial Fins and Airflow
Radial stator fins, conductive insulation, and directed airflow improve power tool motor cooling for higher load operation and longer life.
- Stator Core Slot Lining Layout for Longer High-Voltage Leakage Paths
A circumferential slot-lining overlap extends air and leakage paths in a stator core, enabling higher winding voltage without harming flux distribution.
- Stator Connecting Portion Insulation to Prevent Bridge Formation
Selective insulation thickens stator conductor corners to prevent dielectric breakdown and bridge formation while reducing potting material.
- Flat Covered Wire Coating Structure for Adhesion and Dielectric Balance
A three-layer coating for flat electric wire improves substrate adhesion while keeping dielectric constant low and partial discharge inception voltage high.
- Motor Insulation Sheet Adhesive Composition for Wrinkle Control
An acrylic-isocyanate adhesive layer with gel fraction at 70% or less suppresses resin film wrinkles while maintaining motor insulation sheet bonding.