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Home»TRIZ Case»Integrated Sensor Design for Fluid Composition and Flow Measurement

Integrated Sensor Design for Fluid Composition and Flow Measurement

May 22, 20263 Mins Read
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Integrated Sensor Design for Fluid Composition and Flow Measurement

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Summary

Problems

Existing hot film air mass meters require additional sensors to determine qualitative properties of fluid media, leading to increased costs and complexity.

Innovation solutions

A sensor system that integrates a second micro-electro-mechanical sensor chip within the electronics module to determine the qualitative composition of the fluid medium, including gas and solid components, without the need for additional sensors.

TRIZ Analysis

Specific contradictions:

measurement capability
vs
device complexity

General conflict description:

Adaptability or versatility
vs
Device complexity
TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If additional sensors are used to determine qualitative properties of fluid media, then measurement capability is improved, but device complexity and cost increase

Why choose this principle:

The patent combines multiple sensor chips (first sensor chip for flow parameters, second sensor chip for qualitative composition) into a single integrated sensor device with a common housing and electronics module. This merging approach enables simultaneous measurement of both quantitative flow parameters and qualitative fluid composition without requiring separate standalone sensors, thereby improving measurement capability while managing device complexity through integration.

TRIZ inspiration library
6 Universality (Multi-functionality)
Try to solve problems with it

Principle concept:

If additional sensors are used to determine qualitative properties of fluid media, then measurement capability is improved, but device complexity and cost increase

Why choose this principle:

The sensor device is designed as a multi-functional system where the first sensor chip measures flow parameters (volume flow rate, mass flow rate) and the second sensor chip measures qualitative composition (gas components, particles). This universal design allows a single device to perform multiple measurement functions that would traditionally require separate specialized sensors, enhancing versatility while consolidating hardware.

Application Domain

fluid sensors measurement systems sensor integration

Data Source

Patent EP3850314B1 Sensor for determining at least one parameter of a fluid medium flowing through a measurement channel
Publication Date: 16 Apr 2025 TRIZ 电器元件
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGF0003
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AI summary:

A sensor system that integrates a second micro-electro-mechanical sensor chip within the electronics module to determine the qualitative composition of the fluid medium, including gas and solid components, without the need for additional sensors.

Abstract

The invention relates to a sensor (10) for determining at least one parameter of a fluid medium flowing through a measurement channel (30), particularly of an intake air mass flow of an internal combustion engine. The sensor (10) comprises a sensor housing (12), in particular a plug-in sensor which is introduced or can be introduced into a flow tube, in which the measurement channel (30) is formed, at least one first sensor chip (42) arranged in the measurement channel (30) for determining the parameter of the fluid medium, and an electronics module (38). The electronics module (38) comprises a control and/or evaluation circuit (50). The sensor (10) further comprises a second sensor chip (54) for determining a qualitative composition of the fluid medium. The second sensor chip (54) is connected to the control and/or evaluation circuit (50).

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    fluid sensors measurement systems sensor integration
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    Table of Contents
    • Integrated Sensor Design for Fluid Composition and Flow Measurement
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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