A multi-layered looped warp knit fabric and a method of making the same

Abstract

The application discloses a multi-layer velvet tricot mesh cloth and a manufacturing method thereof, and belongs to the field of textile technology. The multi-layer velvet tricot mesh cloth comprises a mesh cloth body integrally woven by a JAKA warp knitting machine. The mesh cloth body comprises a velvet layer, a mesh cloth base layer from top to bottom, and the velvet layer penetrates the mesh cloth base layer and forms a velvet fixing layer by interweaving with the mesh cloth base layer below the mesh cloth base layer. The velvet layer comprises a first velvet area and a second velvet area, the second velvet area is arranged around the first velvet area, and at least one of the material, color and height of the first velvet area and the second velvet area is different. The mesh cloth base layer is woven by transparent filaments to form a transparent mesh cloth with small mesh holes.

Description

Technical Field

[0001] This invention relates to the field of textile technology, and more specifically, to a multi-layered fleece-feel warp-knitted mesh fabric and its manufacturing method. Background Technology

[0002] Fuzzy fabrics refer to fabrics with a napped surface or fine hairs of a certain length. The napping process is mainly achieved through brushing or post-weaving on a loom. Most fuzzy fabrics on the market are made using post-weaving methods, which easily damage the fuzzy fibers, resulting in significant weft strength loss. The fabric is prone to deformation, shrinkage, hardening, and loss of elasticity. Without support, the nap easily flattens, affecting softness and fluffiness. This process is also cumbersome and environmentally unfriendly. Furthermore, post-weaving fuzzy fabrics cannot achieve both multi-colored fuzziness and transparent textures on a single surface, whereas traditional methods... The warp knitting process can only achieve different textures in the flat surface, mesh surface, and base surface, or in the mesh surface and flat surface. Compared with traditional processes, traditional processes can only achieve different flat fabrics and different mesh sizes, but cannot achieve thick or thin textured velvet. Jacquard basic process, without offset stitches, can only achieve thin flat fabrics. With one offset stitch, it can achieve thin flat fabrics in different directions as well as relatively thick flat fabrics. However, thick and thin textures, whether alone or in combination, cannot achieve a localized velvet feel and transparency. Summary of the Invention

[0003] To address the technical problem that existing fleece fabrics cannot achieve varying degrees of thickness and textured fleece feel, this invention provides a multi-layer fleece warp-knitted mesh fabric and its manufacturing method.

[0004] This invention discloses a multi-layered, plush-feel warp-knitted mesh fabric.

[0005] A multi-layered fleece-feel warp-knitted mesh fabric includes a mesh fabric body woven integrally by a jacquard warp knitting machine. The mesh fabric body includes a fleece layer and a mesh fabric base layer from top to bottom. The fleece layer penetrates the mesh fabric base layer and interweaves with the mesh fabric base layer below the mesh fabric base layer to form a fleece fixing layer. The fleece layer includes a first fleece area and a second fleece area. The second fleece area is arranged around the first fleece area, and the first fleece area and the second fleece area are different in at least one of the following: material, color, and height.

[0006] Preferably, the second plush area surrounds the periphery of the first plush area and the height of the second plush area is lower than the height of the first plush area.

[0007] Preferably, the first velvety area and the second velvety area are mixed and interwoven to form a gradient pattern in the velvety layer.

[0008] Preferably, the first plush area and the second plush area are woven independently into independent patterns that are not related to each other.

[0009] Preferably, the first velvet area and the second velvet area can work together to form a velvet layer with twelve layers of height.

[0010] Preferably, the base layer of the mesh fabric is woven from transparent monofilaments.

[0011] [This invention also discloses a method for manufacturing a multi-layered, plush-feel warp-knitted mesh fabric]

[0012] A method for manufacturing a multi-layered, plush warp-knitted mesh fabric includes:

[0013] Comb setting: Jacquard warp knitting machine is used for weaving;

[0014] Yarn threading on combs: The warped yarn is threaded onto Jacquard combs and ground combs according to the weaving process;

[0015] Net fabric weaving: A base layer of net fabric is formed by weaving on the front needle bed using at least two ground combs; a pile-feel layer is formed on the back needle bed by alternating weaving between the front and back needle beds using at least two and a half pairs of Jacquard combs, wherein a first pile-feel area with a first pile-feel height is formed in the pile-feel layer of the back needle bed by alternating weaving between the front and back needle beds using at least one and a half pairs of Jacquard combs; a second pile-feel area with a second pile-feel height is formed in the pile-feel layer of the back needle bed by alternating weaving between the front and back needle beds using at least one pair of Jacquard combs; a pile-feel fixing layer is formed on the front needle bed by weaving using at least two ground combs; and a pile-feel fixing layer is formed on the back needle bed by weaving using at least one ground comb.

[0016] Preferably, the heights of the first and second plush areas are different by using different numbers of loops when weaving the first plush area and the second plush area.

[0017] Preferably, by configuring different yarns for two and a half pairs of jacquard combs and weaving them in an interlaced manner, a gradient pattern is formed in the pile layer.

[0018] By adopting the above technical solution, the beneficial effects of the present invention are:

[0019] 1. Compared with existing technologies, this solution achieves a multi-layered effect of varying thickness in the velvet area, with 26 layers of velvet texture on the face and 18 layers of flat fabric on the bottom, which is something that other warp-knitted or warp-knitted jacquard fabrics could not achieve in the past.

[0020] 2. Compared with existing technologies, this solution achieves a multi-colored velvet feel with varying thicknesses and textures while also allowing for free-form weaving of partially transparent patterns, increasing the richness of the product and realizing a true combination of multi-colored velvet feel and partially perforated monofilaments.

[0021] 3. Compared with the existing technology, the formation of the velvet fabric in this solution is achieved by connecting coils, which allows the physical properties of the velvet fabric to be preserved to the maximum extent, resulting in a qualitative improvement in quality. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the gradient patterned velvet-like structure of the mesh fabric of the present invention;

[0024] Figure 2 This is a schematic diagram of the planar structure of the gradient patterned velvet-like bottom layer of the mesh fabric of the present invention;

[0025] Figure 3 This is a schematic diagram of the cross-sectional structure of the gradient patterned velvet texture of the mesh fabric of the present invention;

[0026] Figure 4 This is a schematic diagram of the layered fleece-like structure of the mesh fabric of the present invention;

[0027] Figure 5 This is a schematic diagram of the cross-sectional structure of the mesh fabric surrounding the layered fleece texture of the present invention;

[0028] Explanation of key reference numerals in the attached drawings: 1. Mesh fabric body; 2. Fleece layer; 3. Mesh fabric base layer; 4. Fleece fixing layer; 5. First fleece zone; 6. Second fleece zone. Detailed Implementation

[0029] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings and examples, so that the process of how the present invention uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that, as long as there is no conflict, the various embodiments and features in the various embodiments of the present invention can be combined with each other, and the resulting technical solutions are all within the protection scope of the present invention.

[0030] Furthermore, numerous specific details are set forth in the following description for illustrative purposes to provide a thorough understanding of the embodiments of the invention. However, it will be apparent to those skilled in the art that the invention may be practiced without the specific details or particular methods described herein.

[0031] [A multi-layered, plush-feel warp-knitted mesh fabric provided by the present invention]

[0032] A multi-layered fleece-feel warp-knitted mesh fabric includes a mesh fabric body 1 woven integrally by a jacquard warp knitting machine. The mesh fabric body 1 includes a fleece layer 2 and a mesh fabric base layer 3 from top to bottom. The fleece layer 2 penetrates the mesh fabric base layer 3 and interweaves with the mesh fabric base layer 3 below the mesh fabric base layer 3 to form a fleece-feel fixing layer 4. The fleece layer 2 includes a first fleece area 5 and a second fleece area 6. The second fleece area 6 is arranged around the first fleece area 5, and the first fleece area 5 and the second fleece area 6 are different in at least one of the following: material, color, and height. The mesh fabric base layer 3 can be a transparent mesh fabric with fine mesh holes woven from transparent monofilaments.

[0033] According to design requirements, the second plush area 6 surrounds the first plush area 5, and the height of the second plush area 6 is lower than that of the first plush area 5, creating a terraced effect. Furthermore, the coil arrangement of the first plush area 5 and the second plush area 6 allows for height differences within each area, resulting in more layers of texture.

[0034] According to the design requirements, the first plush zone 5 and the second plush zone 6 are woven independently to form independent patterns with height differences and no connection between them.

[0035] According to the design requirements, by setting coils in the first plush area 5 and the second plush area 6, the first plush area 5 and the second plush area 6 cooperate with each other to form a plush layer 2 with twelve layers of height.

[0036] [A method for manufacturing a multi-layered fleece-feel warp-knitted mesh fabric according to the present invention]

[0037] A method for manufacturing a multi-layered, plush warp-knitted mesh fabric includes:

[0038] S1: Comb setting: Jacquard warp knitting machine is used for weaving;

[0039] S2: Yarn threading on combs: The warped yarn is threaded onto Jacquard combs and ground combs according to the weaving process;

[0040] S3: Mesh weaving: Using at least two ground combs, weave on the front needle bed to form a mesh base layer 3; using at least two and a half pairs of Jacquard combs alternately weave between the front and rear needle beds to form a pile layer 2 on the rear needle bed, wherein using at least one and a half pairs of Jacquard combs alternately weave between the front and rear needle beds to form a first pile area 5 with a first pile height in the pile layer 2 on the rear needle bed; using at least one and a half pairs of Jacquard combs alternately weave between the front and rear needle beds to form a second pile area 6 with a second pile height in the pile layer 2 on the rear needle bed; using at least two ground combs, weave on the front needle bed to form a pile fixing layer 4 on the front needle bed; using at least one ground comb, weave on the rear needle bed to fix the pile.

[0041] According to the process requirements, the heights of the first plush area 5 and the second plush area 6 are different by making different numbers of loops when weaving the first plush area 5 and the second plush area 6.

[0042] According to the process requirements, by configuring different yarn materials for two and a half pairs of jacquard combs and weaving them in an interlaced manner, a gradient pattern is formed in the pile layer 2.

[0043] Example 1

[0044] Reference Figures 1-5 This invention provides a multi-layered fleece-feel warp-knitted mesh fabric, comprising a mesh fabric body 1 integrally woven by a Jacquard warp knitting machine. The mesh fabric body 1 comprises, from top to bottom, a fleece-feel layer 2 and a mesh fabric base layer 3. The fleece-feel layer 2 penetrates the mesh fabric base layer 3 and interweaves with the mesh fabric base layer 3 below to form a fleece-feel fixing layer 4. The fleece-feel layer 2 includes a first fleece-feel area 5 and a second fleece-feel area 6. The second fleece-feel area 6 is arranged around the first fleece-feel area 5, and at least one of the following—material, color, and height—is different between the first fleece-feel area 5 and the second fleece-feel area 6. The mesh fabric base layer 3 is a transparent mesh fabric with fine mesh openings woven from transparent monofilaments.

[0045] S1. Comb Setup: A double Jacquard warp knitting machine with a yarn frame is used for knitting. The warp knitting machine has seven combs, arranged sequentially from the front needle bed to the rear needle bed. They are the first ground comb (GB1), the second ground comb (GB2), the third Jacquard comb (JB1-1), the fourth Jacquard comb (JB1-2), the fifth Jacquard comb (JB2-1), the sixth Jacquard comb (JB2-2), and the seventh Jacquard comb (GB7).

[0046] S2. Yarn threading for combs: JB1-1, JB1-2, JB2-1, and JB2-2 all use a 1-thread-1-hole threading method, that is, thread one yarn and then leave one needle position empty, and repeat this cycle to thread through all the needle positions of the comb; GB1, GB2, and GB7 use a full-thread threading method.

[0047] S3, Mesh weaving:

[0048] GB1: Warping P-DT0.10 / 1F high-strength bright (100D / 1F) yarn, 6 warp heads, 512 yarns per warp head, gear feed rate 2300mm / lact, GB1 warp pile structure 1-0 / 1-1 / 2-3 / 2-2 / / , P-DT0.10 / 1F high-strength bright (100D / 1F) yarn content accounts for about 14%;

[0049] GB2: Warping P-DT0.10 / 1F high-strength bright (100D / 1F) yarn, 6 warp heads, 512 yarns per warp head, gear feed rate 1900mm / lact, GB2 braided chain structure 0-0 / 0-1 / 1-1 / 1-0 / / , P-DT0.10 / 1F high-strength bright (100D / 1F) yarn content accounts for about 14%;

[0050] Jacquard comb JB1-1: Warping P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn 1536 yarns, gear feed 2600mm / lacquer, JB1-1 with variable jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn content accounts for about 14%;

[0051] Jacquard comb JB1-2: Warping P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn 1536 yarns, gear feed 2600mm / lacquer, JB1-2 with a variation jacquard weave 2-1 / 2-1 / 0-1 / 0-1 / / , P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn content is about 14%;

[0052] Jacquard comb JB2-1: Warped P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) (recycle) yarn 1536 yarns, gear feed 2600mm / lactage, JB2-1 with variable jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) yarn content approximately 14%;

[0053] Jacquard comb JB2-2: Warped P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) (recycle) yarn 1536 yarns, gear feed 2600mm / lactage, JB2-2 with a variation of Jacquard weave 2-1 / 2-1 / 0-1 / 0-1 / / , P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) yarn content approximately 14%;

[0054] GB7: Warping P-DT0.10 / 1F high-strength bright (100D / 1F) yarn, 6 warp heads, 512 yarns per warp head, gear feed rate 2700mm / lactage, GB7 warp plain weave 1-2 / 1-1 / 1-0 / 1-1 / / , P-DT0.10 / 1F high-strength bright (100D / 1F) yarn content accounts for about 16%.

[0055] Those skilled in the art should understand that:

[0056] 1. In this embodiment, the mesh base layer 3 is formed by alternating weaving of GB1 and GB7 on the front needle bed; the pile layer 2 is formed by alternating weaving of Jacquard combs JB1-1, JB1-2, JB2-1, and JB2-2 on the front and rear needle beds; and the pile fixing layer 4 is formed by weaving of GB2 on the rear needle bed.

[0057] 2. The implementation method of multi-layered plush texture in the plush layer 2 in this embodiment:

[0058] The first layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 3-2 / 1-2 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 1-2 / 2-3 / / to create the thickest velvet texture on the face.

[0059] The second layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 2-1 / 1-2 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 1-2 / 1-2 / / , which creates the second thickest velvet texture on the face.

[0060] The third layer of velvet texture on the face is achieved by using a Jacquard chain block with one half-machine number as 2-1 / 2-1 / 1-2 / 1-2 / / and another half-machine number Jacquard chain block as 2-1 / 2-1 / 1-2 / 1-2 / / , which forms the third thickest velvet texture on the face.

[0061] The fourth layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 3-2 / 1-1 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 2-2 / 2-3 / / , which forms the thickest fourth layer of velvet texture on the face.

[0062] The fifth layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 2-1 / 1-1 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 2-2 / 1-2 / / , which forms the fifth thickest velvet texture on the face.

[0063] The sixth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-1 / 2-1 / 1-1 / 1-2 / / , and the other half-machine number Jacquard chain block is 2-1 / 2-1 / 2-2 / 1-2 / / , forming the sixth thickest velvet texture on the face;

[0064] The seventh layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 3-2 / 1-1 / 0-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-0 / 2-2 / 2-3 / / , forming the seventh thickest velvet texture on the face;

[0065] The eighth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-1 / 1-1 / 0-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-0 / 2-2 / 1-2 / / , forming the thickest eighth layer of velvet texture on the face;

[0066] The ninth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-1 / 1-1 / 1-2 / / , and the other half-machine number Jacquard chain block is 1-1 / 2-1 / 2-2 / 1-2 / / , forming the ninth thickest velvet texture on the face;

[0067] The tenth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-2 / 1-1 / 0-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-1 / 2-2 / 2-3 / / , forming the tenth thickest velvet texture on the face;

[0068] The eleventh layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-2 / 2-1 / 1-1 / 1-1 / / and another half-machine number Jacquard chain block with the numbers 1-1 / 1-0 / 2-2 / 2-2 / / , which forms the eleventh thickest velvet texture on the face.

[0069] The twelfth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-1 / 1-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 2-1 / 2-2 / 2-2 / / , forming the twelfth thickest velvet texture on the face;

[0070] The above method achieves a velvety texture variation across twelve layers on the face by varying the length of the extension lines through changes in the tissue structure. Furthermore, each layer's texture can be adjusted from dense to sparse using Jacquard programming to achieve at least three different velvety effects, resulting in a total of thirty-six layers of velvety facial texture.

[0071] 3. The method of achieving the transparency effect of the mesh base layer 3 in this embodiment: The local transparency effect is achieved by having two jacquard yarns running on the front needle bed and the back needle bed, so that the colored jacquard yarns are hidden in a straight line in front of the monofilaments to form a transparency effect.

[0072] 4. The implementation method of the bottom velvet-feel fixing layer 4 in this embodiment:

[0073] The bottom first layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 3-2 / 2-2 / 0-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 2-3 / 2-2 / / , forming the bottom first layer of plush-feel fixing layer 4;

[0074] The bottom second layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-1 / 2-2 / 0-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 1-2 / 2-2 / / , forming the bottom second layer of plush-feel fixing layer 4;

[0075] The bottom third layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-1 / 2-2 / 1-2 / 1-1 / / , and the other half-machine number Jacquard chain block is 2-1 / 1-1 / 1-2 / 2-2 / / , forming the bottom third layer of plush-feel fixing layer 4;

[0076] The bottom fourth layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 3-2 / 2-2 / 1-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 2-2 / 2-2 / / , forming the bottom fourth layer of plush-feel fixing layer 4;

[0077] The bottom fifth layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-1 / 2-2 / 1-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 2-2 / 2-2 / / , forming the bottom fifth layer of plush-feel fixing layer 4;

[0078] The bottom sixth layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-2 / 2-2 / 1-2 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-1 / 1-2 / 2-2 / / , forming the bottom sixth layer of plush-feel fixing layer 4;

[0079] The above-mentioned structures, through variations in the structure, create inconsistent lengths of the extended lines, which can achieve six layers of textured velvet-feel fixing layer 4. At the same time, by varying the density of the jacquard weaving pattern, at least three different textured velvet-feel fixing layers 4 can be achieved. Therefore, a total of 18 different bottom velvet-feel fixing layers 4 can be achieved.

[0080] Based on the above description, those skilled in the art will know that the above changes in the mesh body 1 can simultaneously achieve 54 different design patterns, greatly realizing the feasibility of the design and making the weaving patterns more abundant. In addition, the above examples are only the possibility of realizing a full-size jacquard. Another full-size jacquard can fully realize the above process, the richness of colors is improved, and multi-layer jacquard mesh with shadow effects can also be created by adding colors and patterns.

[0081] Example 2

[0082] Reference Figures 1-5 This invention provides a multi-layered fleece-feel warp-knitted mesh fabric, comprising a mesh fabric body 1 woven integrally by a Jacquard warp knitting machine. The mesh fabric body 1 includes a fleece layer 2 and a mesh fabric base layer 3 from top to bottom. The fleece layer 2 penetrates the mesh fabric base layer 3 and interweaves with the mesh fabric base layer 3 below the mesh fabric base layer 3 to form a fleece-feel fixing layer 4. The fleece layer 2 includes a first fleece area 5 and a second fleece area 6. The second fleece area 6 is arranged around the first fleece area 5, and at least one of the following is different between the first fleece area 5 and the second fleece area 6: material, color, and height. The mesh fabric base layer 3 is a transparent mesh fabric with fine mesh holes woven from transparent monofilaments.

[0083] S1. Comb Setup: A double Jacquard warp knitting machine with a yarn frame is used for knitting. The warp knitting machine has seven combs, arranged sequentially from the front needle bed to the rear needle bed. They are the first ground comb (GB1), the second ground comb (GB2), the third Jacquard comb (JB1-1), the fourth Jacquard comb (JB1-2), the fifth Jacquard comb (JB2-1), the sixth Jacquard comb (JB2-2), and the seventh Jacquard comb (GB7).

[0084] S2. Yarn threading for combs: JB1-1, JB1-2, JB2-1, and JB2-2 all use a 1-thread-1-hole threading method, that is, thread one yarn and then leave one needle position empty, and repeat this cycle to thread through all the needle positions of the comb; GB1, GB2, and GB7 use a full-thread threading method.

[0085] S3, Mesh weaving:

[0086] GB1: Warping P-DT0.10 / 1F high-strength bright (100D / 1F) yarn, 6 warp heads, 512 yarns per warp head, gear feed rate 2300mm / lact, GB1 warp pile structure 1-0 / 1-1 / 2-3 / 2-2 / / , P-DT0.10 / 1F high-strength bright (100D / 1F) yarn content accounts for about 14%;

[0087] GB2: Warped SCY-40D / 100D / 48F polyester white low-elastic spandex single-covered yarn (S300), 6 warp heads, 512 yarns per warp head, gear feed rate 1900mm / lact, GB2 braided chain structure 0-0 / 0-1 / 1-1 / 1-0 / / , SCY-40D / 100D / 48F polyester white low-elastic spandex single-covered yarn (S300) yarn content accounts for about 14%;

[0088] Jacquard comb JB1-1: Warping P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn 1536 yarns, gear feed 2600mm / lacquer, JB1-1 with variable jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn content accounts for about 14%;

[0089] Jacquard comb JB1-2: Warping P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn 1536 yarns, gear feed 2600mm / lacquer, JB1-2 with a variation jacquard weave 2-1 / 2-1 / 0-1 / 0-1 / / , P-DTY150D / 48F environmentally friendly CD bright low elastic (75D / 24F / 2) micro-web non-twisted (recycled) yarn content is about 14%;

[0090] Jacquard comb JB2-1: Warped P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) (recycle) yarn 1536 yarns, gear feed 2600mm / lactage, JB2-1 with variable jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) yarn content approximately 14%;

[0091] Jacquard comb JB2-2: Warped P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) (recycle) yarn 1536 yarns, gear feed 2600mm / lactage, JB2-2 with a variation of Jacquard weave 2-1 / 2-1 / 0-1 / 0-1 / / , P-DTY150D / 48F semi-dull environmentally friendly white low-elastic micro-mesh non-twist (83dTEX / 24F / 2) yarn content approximately 14%;

[0092] GB7: Warping P-DT0.10 / 1F high-strength bright (100D / 1F) yarn with 6 warp heads, each with 512 yarns, gear feed rate of 2700mm / lactage, GB7 warp plain weave 1-2 / 1-1 / 1-0 / 1-1 / / , P-DT0.10 / 1F high-strength bright (100D / 1F) yarn content accounts for about 16%.

[0093] Those skilled in the art should understand that:

[0094] 1. In this embodiment, the mesh base layer 3 is formed by alternating weaving of GB1 and GB7 on the front needle bed; the pile layer 2 is formed by alternating weaving of Jacquard combs JB1-1, JB1-2, JB2-1, and JB2-2 on the front and rear needle beds; and the pile fixing layer 4 is formed by weaving of GB2 on the rear needle bed.

[0095] 2. The implementation method of multi-layered plush texture in the plush layer 2 in this embodiment:

[0096] The first layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 3-2 / 1-2 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 1-2 / 2-3 / / to create the thickest velvet texture on the face.

[0097] The second layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 2-1 / 1-2 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 1-2 / 1-2 / / , which creates the second thickest velvet texture on the face.

[0098] The third layer of velvet texture on the face is achieved by using a Jacquard chain block with one half-machine number as 2-1 / 2-1 / 1-2 / 1-2 / / and another half-machine number Jacquard chain block as 2-1 / 2-1 / 1-2 / 1-2 / / , which forms the third thickest velvet texture on the face.

[0099] The fourth layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 3-2 / 1-1 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 2-2 / 2-3 / / , which forms the thickest fourth layer of velvet texture on the face.

[0100] The fifth layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-1 / 2-1 / 1-1 / 0-1 / / and another half-machine number Jacquard chain block with the numbers 2-1 / 1-0 / 2-2 / 1-2 / / , which forms the fifth thickest velvet texture on the face.

[0101] The sixth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-1 / 2-1 / 1-1 / 1-2 / / , and the other half-machine number Jacquard chain block is 2-1 / 2-1 / 2-2 / 1-2 / / , forming the sixth thickest velvet texture on the face;

[0102] The seventh layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 3-2 / 1-1 / 0-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-0 / 2-2 / 2-3 / / , forming the seventh thickest velvet texture on the face;

[0103] The eighth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-1 / 1-1 / 0-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-0 / 2-2 / 1-2 / / , forming the thickest eighth layer of velvet texture on the face;

[0104] The ninth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-1 / 1-1 / 1-2 / / , and the other half-machine number Jacquard chain block is 1-1 / 2-1 / 2-2 / 1-2 / / , forming the ninth thickest velvet texture on the face;

[0105] The tenth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-2 / 1-1 / 0-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-1 / 2-2 / 2-3 / / , forming the tenth thickest velvet texture on the face;

[0106] The eleventh layer of velvet texture on the face is achieved by using one half-machine number Jacquard chain block with the numbers 2-2 / 2-1 / 1-1 / 1-1 / / and another half-machine number Jacquard chain block with the numbers 1-1 / 1-0 / 2-2 / 2-2 / / , which forms the eleventh thickest velvet texture on the face.

[0107] The twelfth layer of velvet texture on the face is achieved by: one half-machine number Jacquard chain block is 2-2 / 2-1 / 1-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 2-1 / 2-2 / 2-2 / / , forming the twelfth thickest velvet texture on the face;

[0108] The above method achieves twelve layers of velvety texture on the face by varying the length of the extension lines through changes in the tissue. In addition, each layer of texture can be made denser to sparser through Jacquard programming to achieve at least three different velvety layer effects, resulting in a total of thirty-six layers of velvety texture on the face.

[0109] 3. The method of achieving the transparency effect of the mesh base layer 3 in this embodiment: The local transparency effect is achieved by having two jacquard yarns running on the front needle bed and the back needle bed, so that the colored jacquard yarns are hidden in a straight line in front of the monofilaments to form a transparency effect.

[0110] 4. The implementation method of the bottom velvet-feel fixing layer 4 in this embodiment:

[0111] The bottom first layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 3-2 / 2-2 / 0-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 2-3 / 2-2 / / , forming the bottom first layer of plush-feel fixing layer 4;

[0112] The bottom second layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-1 / 2-2 / 0-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 1-2 / 2-2 / / , forming the bottom second layer of plush-feel fixing layer 4;

[0113] The bottom third layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-1 / 2-2 / 1-2 / 1-1 / / , and the other half-machine number Jacquard chain block is 2-1 / 1-1 / 1-2 / 2-2 / / , forming the bottom third layer of plush-feel fixing layer 4;

[0114] The bottom fourth layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 3-2 / 2-2 / 1-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 2-2 / 2-2 / / , forming the bottom fourth layer of plush-feel fixing layer 4;

[0115] The bottom fifth layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-1 / 2-2 / 1-1 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-0 / 1-1 / 2-2 / 2-2 / / , forming the bottom fifth layer of plush-feel fixing layer 4;

[0116] The bottom sixth layer of plush-feel fixing layer 4 is achieved as follows: one half-machine number Jacquard chain block is 2-2 / 2-2 / 1-2 / 1-1 / / , and the other half-machine number Jacquard chain block is 1-1 / 1-1 / 1-2 / 2-2 / / , forming the bottom sixth layer of plush-feel fixing layer 4;

[0117] The above-mentioned structures, through variations in the structure, create inconsistent lengths of the extended lines, which can achieve six layers of textured velvet-feel fixing layer 4. At the same time, by varying the density of the jacquard weaving pattern, at least three different textured velvet-feel fixing layers 4 can be achieved. Therefore, a total of 18 different bottom velvet-feel fixing layers 4 can be achieved.

[0118] Based on the above description, those skilled in the art will know that the above changes in the mesh body 1 can simultaneously achieve 54 different design patterns, greatly realizing the feasibility of the design and making the weaving patterns more abundant. In addition, the above examples are only the possibility of realizing a full-size jacquard. Another full-size jacquard can fully realize the above process, the richness of colors is improved, and multi-layer jacquard mesh with shadow effects can also be created by adding colors and patterns.

[0119] The present invention and its embodiments have been described above illustratively. This description is not restrictive, and the figures shown are only one embodiment of the present invention; the actual structure is not limited thereto. Therefore, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A multi-layered fleece-feel warp-knitted mesh fabric, comprising a mesh fabric body integrally woven by a Jacquard warp knitting machine, characterized in that: The mesh fabric body includes a velvet layer and a mesh base layer from top to bottom, and the velvet layer penetrates the mesh base layer and interweaves with the mesh base layer below the mesh base layer to form a velvet fixing layer; the velvet layer includes a first velvet area and a second velvet area, the second velvet area is arranged around the first velvet area, and the first velvet area and the second velvet area are different in at least one of the following: material, color and height. The mesh body is woven on the front needle bed using at least two ground combs to form a base layer; at least two and a half pairs of Jacquard combs are used to alternately weave between the front and rear needle beds to form a pile-feel layer on the rear needle bed, wherein at least one and a half pairs of Jacquard combs are used to alternately weave between the front and rear needle beds to form a first pile-feel area with a first pile-feel height in the pile-feel layer of the rear needle bed, and at least one and a half pairs of Jacquard combs are used to alternately weave between the front and rear needle beds to form a second pile-feel area with a second pile-feel height in the pile-feel layer of the rear needle bed; at least two ground combs are used to weave on the front needle bed to form a pile-feel fixing layer on the front needle bed; and at least one ground comb is used to weave on the rear needle bed to fix the pile-feel layer on the rear needle bed.

2. The multi-layered fleece-feel warp-knitted mesh fabric according to claim 1, characterized in that: The second plush area surrounds the first plush area, and the height of the second plush area is lower than the height of the first plush area.

3. The multi-layered fleece-feel warp-knitted mesh fabric according to claim 1, characterized in that: The first and second velvety zones intertwine and blend, creating a gradient pattern in the velvety layer.

4. The multi-layered fleece-feel warp-knitted mesh fabric according to claim 1, characterized in that: The first and second plush areas are woven independently into separate patterns that are not interconnected.

5. The multi-layered fleece-feel warp-knitted mesh fabric according to claim 1, characterized in that: The first and second velvet zones work together to form twelve layers of velvet texture.

6. The multi-layered fleece-feel warp-knitted mesh fabric according to any one of claims 1 to 5, characterized in that: The base layer of the mesh fabric is woven from transparent monofilaments.

7. A method for manufacturing a multi-layered fleece-feel warp-knitted mesh fabric according to any one of claims 1 to 6, characterized in that: include: Comb setting: Jacquard warp knitting machine is used for weaving; Yarn threading on combs: The warped yarn is threaded onto Jacquard combs and ground combs according to the weaving process; Net fabric weaving: A base layer of net fabric is formed by weaving on the front needle bed using at least two ground combs; a pile-feel layer is formed on the back needle bed by alternating weaving between the front and back needle beds using at least two and a half pairs of Jacquard combs, wherein a first pile-feel area with a first pile-feel height is formed in the pile-feel layer of the back needle bed by alternating weaving between the front and back needle beds using at least one and a half pairs of Jacquard combs; a second pile-feel area with a second pile-feel height is formed in the pile-feel layer of the back needle bed by alternating weaving between the front and back needle beds using at least one pair of Jacquard combs; a pile-feel fixing layer is formed on the front needle bed by weaving using at least two ground combs; and a pile-feel fixing layer is formed on the back needle bed by weaving using at least one ground comb.

8. The manufacturing method according to claim 7, characterized in that: By using different numbers of loops when knitting the first and second plush areas, the heights of the first and second plush areas are made different.

9. The manufacturing method according to claim 7, characterized in that: By configuring different yarn materials on two and a half pairs of jacquard combs and weaving them in an interlaced manner, a gradient pattern is formed in the pile layer.

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