Multi-angle automatic detection device for surface roughness of tubular part

Through the cooperation of the pneumatic propulsion cylinder and the pinion set driven by the servo motor, multi-angle and multi-dimensional automated detection of the surface of the pipe fittings is achieved, solving the problems of low detection efficiency and limited range in the prior art, and achieving efficient and accurate fully automated detection.

CN120489050APending Publication Date: 2025-08-15HARBIN BOILER CO LTD
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Patent Information

Application Number
CN202510559859.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

In the prior art, the surface roughness detection efficiency of tubular parts is low, the range is limited, and the degree of automation is insufficient, making it difficult to meet the needs of modern manufacturing for high efficiency, high precision and fully automated production, especially when comprehensive inspection of the radial and axial surfaces of pipe fittings is required.

Method used

The pneumatic propulsion cylinder drive roughness detector is used to contact the surface of the pipe fitting, and the servo motor is combined with the meshing of the pinion set and the radial rotating main gear to realize the rotation of the large gear around the central support wheel. The linear sliding module is used to drive the detector to move in the axial direction, completing multi-angle and multi-dimensional surface detection, and combining with the PLC control module to realize automated detection.

Benefits of technology

It significantly improves the detection efficiency and accuracy, realizes all-round and real-time online inspection of the surface of the pipe fittings, adapts to pipe fittings of different materials and shapes, reduces manual intervention, and is suitable for standard and non-standard pipe fittings, ensuring the comprehensiveness and accuracy of inspection.

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Abstract

The invention provides a multi-angle automatic detection device for the surface roughness of a tubular part, and belongs to the field of automatic detection equipment. The roughness detector is driven by the pneumatic propulsion cylinder to be in contact with the surface of the pipe fitting, the servo motor is meshed with the radial rotation main gear through the pinion set, rotation of the large gear around the center supporting wheel is achieved, and it is ensured that the large gear can still complete whole-circle rotation when an opening exists through the small limiting wheel. In the detection process, the roughness detector measures the radial surface of the pipe fitting along with rotation of the large gear, when the servo motor is fixed, the linear sliding module drives the detector to move in the axial direction of the pipe fitting, and roughness detection of the axial surface is completed. The device has a real-time online detection function, can improve the production efficiency and ensure the product quality, and is suitable for multi-angle and automatic measurement of the surface roughness of tubular parts.
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