A multi-strand wire stranding forming apparatus

Abstract

The present application relates to the technical fields of wire twisting, and provides a multi-strand wire twisting forming device, which comprises a base, a vertical fixing seat fixedly connected to the top of the base, a general controller fixedly connected to the top of the base, and a sliding groove formed in the top of the base; a twisting structure, which comprises a driving assembly, a quick-mounting assembly and a guide assembly, the driving assembly being arranged inside the vertical fixing seat, and the guide assembly being arranged on the side of the driving assembly; and a cooling assembly located on the side of the vertical fixing seat.The multi-strand wire twisting forming device provided by the present application realizes the branch guiding and concentrated current collection of the multi-strand wire through the guide assembly, buffers the tension fluctuation through the elastic air bag and the wear-resistant self-lubricating structure, reduces the surface friction, cooperates with the micro-arc-shaped flow guide groove on the inner side of the elastic air bag to reduce the contact resistance, improves the wire feeding smoothness, realizes the wire guiding without crossing, winding and scratching, and completely solves the problems of wire guiding damage and uneven tension.

Description

Technical Field

[0001] This invention relates to the field of metal wire stranding technology, and more specifically to a multi-strand metal wire stranding molding device. Background Technology

[0002] Multi-strand metal wire twisting technology is a process that twists several single metal wires into a whole in a specific direction, rule and pitch. The core purpose is to obtain better flexibility, tensile strength, electrical and heat dissipation performance than single wires, and it is widely used in power, communication, machinery and construction fields.

[0003] Existing multi-strand metal wire stranding molding equipment still has the following shortcomings in use: 1. During the high-speed stranding process of multi-strand metal wires, it is difficult to achieve precise and independent constant control of the tension of each individual wire. Traditional rigid guiding structures are prone to causing rigid contact and scratch damage to the surface of the wires, and tension fluctuations can lead to defects such as loosening, twisting, and breakage of the stranded wires, which seriously affect the structural strength and conductivity of the finished cable.

[0004] 2. During the high-speed twisting and friction process, metal wires generate a large amount of heat, leading to excessively high local temperatures in the wires. This causes the wires to soften, oxidize, and discolor, damaging their physical and chemical properties. Existing cooling methods are mostly crude spraying, which suffers from uneven cooling, localized overcooling, and serious waste of water resources.

[0005] 3. If the stranded wires lack uniform winding drive and stable clamping, they are prone to tangling, overlapping between layers, and uneven tension, which not only affects the appearance of the finished product, but also makes subsequent processing, transportation and storage difficult. Summary of the Invention

[0006] To overcome the above-mentioned defects, embodiments of the present invention provide a multi-strand metal wire stranding molding device, which solves the technical problems in related technologies, such as the difficulty in accurately and independently controlling the tension of each single wire during high-speed stranding, the easy damage to the wires caused by traditional rigid guides leading to looseness, twisting, and broken strands in the stranded wires, the inability to properly cool the heat generated by the friction of the metal wires during high-speed stranding leading to softening and oxidation of the wires, the uneven cooling and waste of water resources in existing spray cooling methods, and the lack of uniform wire laying drive and stable clamping after stranding, resulting in chaotic wire laying, layer overlap, and inconsistent tension.

[0007] At least one embodiment of the present invention provides a multi-strand metal wire stranding molding device, comprising: The base has a vertical fixing seat fixedly connected to its top, a main controller fixedly connected to its top, and a sliding groove provided on its top. A hinged structure, comprising a drive assembly, a mounting assembly, and a guide assembly, wherein the drive assembly is installed inside a vertical fixing base, multiple sets of mounting assemblies are provided and all are installed on the side of the drive assembly, and the guide assembly is installed on the side of the drive assembly. A cooling component is located on the side of a vertical fixing base. A limiting component is installed at the inlet end of the cooling component, and a dehumidifying cylinder is installed at the outlet end of the cooling component. High-density absorbent cotton is fixedly connected inside the dehumidifying cylinder. The winding structure includes a winding assembly and a cable assembly. The winding assembly slides left and right in a sliding groove, and the cable assembly is mounted on top of the winding assembly.

[0008] According to one embodiment of this application, the driving assembly includes a driving disk rotatably connected to a vertical fixed base and a first motor fixedly mounted to the side of the vertical fixed base. The power shaft on the side of the first motor passes through the vertical fixed base and is fixedly connected to a first driving gear via a bearing. A first toothed portion is provided on the outer side of the driving disk at a position corresponding to the first driving gear. The first toothed portion and the first driving gear are meshed together. A first guide wheel and a second guide wheel are respectively provided on both sides of the driving disk. A through hole is opened on the side of the driving disk at the position corresponding to the first guide wheel and the second guide wheel. A driving groove is opened on the side of the driving disk at the position corresponding to each set of mounting components. An electric push rod is fixedly installed in the driving groove. A tensioning wheel is fixedly connected to the movable end of the top of the electric push rod. The connecting part on the side of the tensioning wheel is slidably connected to the driving groove.

[0009] According to one embodiment of this application, the installation component includes a quick-release slot fixed to the side of the drive disk. Insertion slots are respectively provided on both sides of the quick-release slot. A wire spool is disposed within the quick-release slot, and insertion posts are installed on both sides of the wire spool. The insertion posts are inserted into the insertion slots. Two sets of limiting bolts are respectively provided on the side of the quick-release slot. The side of the limiting bolts penetrates the quick-release slot and the insertion posts and is threadedly connected to the quick-release slot.

[0010] According to one embodiment of this application, the guide assembly includes a first disk fixedly connected to the side of the drive disk, a second disk fixedly connected to the side of the first disk via a first connecting post, a plurality of guide members evenly distributed on the outer sides of the first disk and the second disk, a conical block fixedly connected to the side of the second disk via a second connecting post, partitions evenly distributed on the outer side of the conical block, a conical cylinder fixedly connected to the outside of the partitions, and a wire outlet hole provided on the side of the conical cylinder.

[0011] According to one embodiment of this application, the guide component comprises an airbag support, an elastic airbag, a wear-resistant self-lubricating surface layer, a pressure sensor, and a pressure regulator. The elastic airbag is installed inside the airbag support and is made of flexible rubber. The wear-resistant self-lubricating surface layer is a graphite self-lubricating wear-resistant layer and is disposed on the contact surface between the elastic airbag and the thread. A micro-arc-shaped guide groove is formed on the surface of the elastic airbag. The pressure sensor is disposed at the connection between the elastic airbag and the airbag support. The pressure regulator is disposed on the outside of the airbag support and adjusts the air pressure of the elastic airbag according to the pressure sensor.

[0012] According to one embodiment of this application, the cooling assembly includes a cooling box fixed to the top of a base. The cooling box has an inner cavity, and the inner bottom wall of the cooling box has an inclined surface. A mounting base is fixedly connected to the side of the cooling box, and a water pump is fixedly installed on the top of the mounting base. The inlet end of the water pump extends into the cooling box, and the outlet end of the water pump is fixedly connected to a connecting pipe. The other end of the connecting pipe extends into the cooling box and is fixedly connected to an annular spray nozzle. The two sides of the annular spray nozzle are fixed by clamps. Multiple sets of atomizing nozzles are distributed annularly on the inner side of the annular spray nozzle. A W-shaped filter screen is inserted into the side of the cooling box, and a handle is fixedly connected to the side of the W-shaped filter screen. Multiple sets of stops are rotatably arranged on the side of the cooling box corresponding to the position of the W-shaped filter screen, and the stops abut against the side of the W-shaped filter screen.

[0013] According to one embodiment of this application, the limiting component includes a movable groove fixedly connected to the side of the cooling box, a movable seat slidably connected to the inner side of the movable groove, a limiting wheel rotatably provided on the side of the movable seat, a lever fixedly connected to the front side of the movable seat, the lever extending to the outside of the movable groove and slidably connected to the movable groove, a first spring provided in the movable groove, one end of the first spring being fixedly connected to the inner wall of the movable groove, the other end of the first spring being fixedly connected to the side of the movable seat, and a damping rod correspondingly provided in the first spring.

[0014] According to one embodiment of this application, the winding assembly includes a third motor fixedly mounted on the top of a base. The power shaft at the bottom of the third motor extends into the base and has a first bevel gear portion on its outer side. A threaded screw is provided on the side of the first bevel gear portion, and the threaded screw rotates in a sliding groove. A second bevel gear portion is provided on the side of the threaded screw facing the first bevel gear portion, and the second bevel gear portion and the first bevel gear portion are meshed together. A drive seat is threadedly connected to the outer side of the threaded screw, and the drive seat slides in the sliding groove. A winding seat is fixedly connected to the top of the drive seat, and a winding drum is rotatably connected inside the winding seat. A second toothed portion is provided on the outer side of the winding drum. A second motor is mounted on the side of the winding seat, and a second drive gear is fixedly connected to the power shaft on the side of the second motor via a bearing. The second drive gear and the second toothed portion are meshed together.

[0015] According to one embodiment of this application, the cable assembly includes a fixed frame fixedly connected to the top of the take-up seat. Two guide posts are inserted into the top of the fixed frame, and an arc-shaped clamping limit block is fixedly connected to the bottom of the guide posts. A second spring is provided on the outside of the guide posts. The top of the second spring is fixedly connected to the bottom of the fixed frame, and the bottom of the second spring is fixedly connected to the top of the arc-shaped clamping limit block. A damping sleeve is correspondingly provided inside the second spring.

[0016] According to one embodiment provided in this application, the main controller is electrically connected to the first motor, the main controller is electrically connected to the air pressure regulator, the main controller is electrically connected to the electric push rod, the main controller is electrically connected to the water pump, the main controller is electrically connected to the third motor, and the main controller is electrically connected to the second motor.

[0017] The present invention provides a multi-strand metal wire stranding forming device. Compared with the prior art, the present invention, by setting a stranding structure, a cooling component, and a winding structure, can realize the integrated continuous forming of metal wire from wire feeding, stranding, cooling and dehumidification to winding, thereby improving stranding production efficiency.

[0018] 1. The stranding structure employs a combination of drive components, mounting components, and guide components. Multiple mounting components enable rapid clamping and replacement of the wire coils. The guide components provide stable guidance and pre-positioning for multiple wire strands, effectively preventing problems such as loose strands, tangled wires, and misalignment during stranding, thus improving stranding accuracy and product qualification rate. The guide components enable branching and converging of multiple wire strands, preventing crossover, entanglement, and scraping before stranding. Furthermore, the guide components utilize elastic airbags and a wear-resistant self-lubricating structure to buffer tension fluctuations during wire movement and reduce surface friction damage. The micro-arc guide grooves inside the elastic airbags reduce contact resistance between the wires and the guide components, improving wire feeding smoothness and completely solving the problems of wire guidance damage and uneven tension. The stranded cable structure is compact, without twisting, and without surface damage, significantly improving the product qualification rate.

[0019] 2. The cooling component is used to cool and dehumidify the metal wires in a timely manner after stranding. Its internal water collection, filtration and reflux system realizes the recycling of water resources, significantly reduces water consumption in production, and achieves water and energy conservation and environmental protection. The high-density absorbent cotton in the dehumidification cylinder can quickly absorb moisture, avoiding the impact of high temperature and moisture on the surface quality of the metal wires and the stranding structure, and significantly improving the smoothness, mechanical properties and service life of the finished metal wires. The limiting component is used to guide the stranded wires laterally to ensure stable wire transport. The high-density absorbent cotton inside the dehumidification cylinder can absorb the moisture on the outside through contact when the wires pass through.

[0020] 3. In the winding structure, the winding component can slide left and right along the sliding groove, and at the same time, it works with the wire laying component to achieve uniform and orderly wire laying, so that the twisted metal wire is neatly wound with appropriate tension, which is convenient for subsequent storage and transportation, and solves the problems of stacking, tangling and breakage that are easy to occur in traditional winding. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of a multi-strand metal wire stranding molding device provided in an embodiment of the present invention; Figure 2 For the present invention Figure 1 A partially enlarged structural diagram; Figure 3 This is a side view of the overall structure of the present invention; Figure 4This is a schematic diagram of the drive component structure of the present invention; Figure 5 For the present invention Figure 4 A magnified schematic diagram of the structure at point A; Figure 6 For the present invention Figure 4 A magnified schematic diagram of the structure at point B; Figure 7 This is a schematic diagram of the cross-sectional structure of the cooling component of the present invention; Figure 8 This is an enlarged structural diagram of the limiting component of the present invention; Figure 9 This is a schematic diagram of the longitudinal cross-sectional structure of the cooling component of the present invention; Figure 10 This is a schematic diagram of the overall winding structure of the present invention; Figure 11 This is a schematic diagram of the winding assembly structure of the present invention.

[0023] In the diagram: 1. Base; 2. Vertical fixing seat; 3. Drive assembly; 4. Mounting assembly; 5. Guide assembly; 6. First guide wheel; 7. Second guide wheel; 8. Main controller; 9. Cooling assembly; 10. Limiting assembly; 11. Dehumidifier cylinder; 12. Sliding groove; 13. Winding assembly; 14. Cable assembly; 301. First motor; 302. First drive gear; 303. Drive disc; 304. First toothed part; 305. Through hole; 306. Drive groove; 307. Tensioning wheel; 308. Electric push rod; 401. Quick-release groove; 402. Cable spool; 403. Insertion groove; 404. Insertion post; 405. Limiting bolt; 501. First disc; 502. First connecting post; 503. Second disc; 504. Second connecting post; 505. Conical cylinder; 506. Conical block; 507. Partition plate; 5 08. Cable outlet; 509. Guide component; 901. Cooling box; 902. Inner cavity; 903. Mounting base; 904. Water pump; 905. Connecting pipe; 906. Annular spray component; 907. W-shaped filter screen; 908. Handle; 909. Inclined surface; 1001. Moving slot; 1002. Moving base; 1003. Limiting wheel; 1004. Pulley; 1005. First spring; 1301. Rewinding seat ; 1302, winding drum; 1303, second toothed section; 1304, second motor; 1305, second drive gear; 1306, drive base; 1307, third motor; 1308, first bevel gear section; 1309, threaded screw; 1310, second bevel gear section; 1401, fixing frame; 1402, guide post; 1403, second spring; 1404, arc-shaped clamping limit block. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments of this application will be described in more detail below with reference to the accompanying drawings. In the drawings, the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The described embodiments are some, but not all, embodiments of this application. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0025] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an indirect connection through an intermediate medium, or the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0026] In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0027] The terms "first," "second," "third," "fourth," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in a sequence other than those illustrated or described herein.

[0028] To make the drawings concise and easy to understand, some drawings only show one of the components with the same structure or function, or only one of them is marked. In this article, "one" not only means "only one", but can also mean "more than one", and "several" includes "two" and "more than two".

[0029] Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus. It is understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. The embodiments of this application are described in detail below with reference to the accompanying drawings.

[0030] like Figures 1 to 11 As shown, it illustrates a multi-strand metal wire stranding and forming device according to an embodiment of the present invention, comprising: The base 1 has a vertical fixing seat 2 fixedly connected to its top, a main controller 8 fixedly connected to its top, and a sliding groove 12 opened on its top. The twisted structure includes a drive assembly 3, a mounting assembly 4, and a guide assembly 5. The drive assembly 3 is installed inside the vertical fixing base 2. Multiple sets of mounting assemblies 4 are provided and are all installed on the side of the drive assembly 3. The guide assembly 5 is installed on the side of the drive assembly 3. Cooling component 9 is located on the side of vertical fixing base 2. The inlet end of cooling component 9 is equipped with limiting component 10, and the outlet end of cooling component 9 is equipped with dehumidifying cylinder 11. High-density absorbent cotton is fixedly connected inside dehumidifying cylinder 11. The winding structure includes a winding assembly 13 and a cable assembly 14. The winding assembly 13 slides left and right in the sliding groove 12, and the cable assembly 14 is installed on the top of the winding assembly 13.

[0031] This embodiment provides a multi-strand metal wire stranding forming device. By setting up a stranding structure, a cooling component 9, and a winding structure, the present invention can realize the integrated continuous forming of metal wire from wire feeding, stranding, cooling and dehumidification to winding, which can improve the stranding production efficiency.

[0032] The stranding structure uses a drive assembly 3, an installation assembly 4, and a guide assembly 5 together. Multiple sets of installation assemblies 4 can quickly clamp and replace the metal wire spools. The guide assembly 5 provides stable guidance and pre-positioning for multiple strands of metal wire, effectively avoiding problems such as loose strands, tangled wires, and misalignment during the stranding process, thereby improving stranding accuracy and product qualification rate.

[0033] The cooling component 9 is used to cool and dehumidify the metal wires in time after stranding. The high-density absorbent cotton in the dehumidification cylinder 11 can quickly absorb moisture, avoiding the impact of high temperature and moisture on the surface quality and stranding structure of the metal wires, and significantly improving the smoothness, mechanical properties and service life of the finished metal wires. The limiting component 10 is used to guide the stranded wires laterally to ensure that the wires can be transported stably. The high-density absorbent cotton inside the dehumidification cylinder 11 can absorb the moisture on the outside through contact when the wires pass through.

[0034] In the winding structure, the winding component 13 can slide left and right along the sliding groove 12, and at the same time cooperate with the wire laying component 14 to achieve uniform and orderly wire laying, so that the twisted metal wire is neatly wound and the tension is appropriate, which facilitates subsequent storage and transportation, and solves the problems of stacking, tangling and breakage that are easy to occur in traditional winding.

[0035] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The drive assembly 3 includes a drive disk 303 rotatably connected to the vertical fixed base 2 and a first motor 301 fixedly installed on the side of the vertical fixed base 2. The power shaft on the side of the first motor 301 passes through the vertical fixed base 2 and is fixedly connected to a first drive gear 302 through a bearing. A first toothed portion 304 is provided on the outer side of the drive disk 303 at a position corresponding to the first drive gear 302. The first toothed portion 304 and the first drive gear 302 are meshed together. A first guide wheel 6 and a second guide wheel 7 are respectively provided on both sides of the drive disk 303. A through hole 305 is opened on the side of the drive disk 303 at the position corresponding to the first guide wheel 6 and the second guide wheel 7. A drive groove 306 is opened on the side of the drive disk 303 at the position corresponding to each set of mounting components 4. An electric push rod 308 is fixedly installed in the drive groove 306. A tension wheel 307 is fixedly connected to the movable end of the top of the electric push rod 308. The connecting part on the side of the tension wheel 307 is slidably connected to the drive groove 306. A first motor 301 engages with the first toothed portion 304 of a drive disc 303 via a first drive gear 302, ensuring smooth rotation of the drive disc 303 and preventing problems such as loose strands, jumping, and wire breakage caused by speed fluctuations during stranding, thus improving stranding quality. A through hole 305 is provided on the drive disc 303, which, in conjunction with the first guide wheel 6 and the second guide wheel 7, guides the multiple strands of metal wire, reducing friction and scratches during wire entry and improving the surface integrity of the metal wire. Furthermore, an electric push rod 308 and a tensioning wheel 307 are installed inside the drive disc 303. The height and position of the tensioning wheel 307 can be adjusted in real time via the electric push rod 308, achieving dynamic adjustment of the metal wire tension, ensuring constant tension during stranding, and improving stranding density and forming stability.

[0036] refer to Figure 1 and Figure 2 The mounting component 4 includes a quick-release slot 401 fixed to the side of the drive disk 303. The quick-release slot 401 has insertion slots 403 on both sides. A wire spool 402 is provided in the quick-release slot 401. Insertion posts 404 are installed on both sides of the wire spool 402. The insertion posts 404 and the insertion slots 403 are inserted into each other. Two sets of limiting bolts 405 are provided on the side of the quick-release slot 401. The side of the limiting bolts 405 passes through the quick-release slot 401 and the insertion posts 404 and is threadedly connected to the quick-release slot 401. The device employs a plug-in connection structure between the quick-installation slot 401 and the spool 402. The plug-in posts 404 on both sides of the spool 402 can be directly inserted into the plug-in slots 403 of the quick-installation slot 401, enabling rapid positioning and installation of the spool 402. Simultaneously, two sets of limiting bolts 405 penetrate the quick-installation slot 401 and the plug-in posts 404 and are threaded together, securely limiting the spool 402 after plugging in, preventing loosening, displacement, or detachment, and ensuring the operational stability of the spool 402.

[0037] refer to Figure 3 , Figure 4 and Figure 6 The guide assembly 5 includes a first disk 501 fixedly connected to the side of the drive disk 303. A second disk 503 is fixedly connected to the side of the first disk 501 via a first connecting post 502. Multiple sets of guide members 509 are evenly distributed on the outer sides of the first disk 501 and the second disk 503. A conical block 506 is fixedly connected to the side of the second disk 503 via a second connecting post 504. A partition 507 is evenly distributed on the outer side of the conical block 506. A conical cylinder 505 is fixedly connected to the outside of the partition 507. A wire outlet hole 508 is provided on the side of the conical cylinder 505. The guide component 509 consists of an airbag support, an elastic airbag, a wear-resistant self-lubricating surface, a pressure sensor, and a pressure regulator. The elastic airbag is installed inside the airbag support and is made of flexible rubber. The wear-resistant self-lubricating surface is a graphite self-lubricating wear-resistant layer and is located on the contact surface between the elastic airbag and the thread. The surface of the elastic airbag has a micro-arc-shaped guide groove. The pressure sensor is located at the connection between the elastic airbag and the airbag support. The pressure regulator is located on the outside of the airbag support and adjusts the air pressure of the elastic airbag according to the pressure sensor. The main controller 8 is electrically connected to the first motor 301, the main controller 8 is electrically connected to the air pressure regulator, and the main controller 8 is electrically connected to the electric push rod 308.

[0038] The guide assembly 5 adopts a coaxial linkage structure of the first disc 501, the second disc 503 and the conical cylinder 505, which allows the guide members 509, which are evenly distributed in the circumference, to guide and transport the multiple metal wires. Finally, the wires are converged by the gathering structure composed of the conical block 506 and the partition 507, realizing the branching guidance and centralized convergence of the multiple metal wires. This avoids the metal wires from crossing, tangling and scraping before twisting, and allows the multiple metal wires to smoothly transition from a dispersed state to a twisted state, reducing stress concentration and the risk of wire breakage, and improving the forming quality.

[0039] The guide component 509 employs an elastic airbag with a wear-resistant, self-lubricating structure on its inner side. The flexible support of the elastic airbag buffers tension fluctuations during wire movement, while the wear-resistant, self-lubricating surface significantly reduces frictional damage to the wire surface, ensuring a smooth wire surface. The micro-arc-shaped guide groove inside the elastic airbag reduces the contact resistance between the wire and the guide component 509, improving wire feeding smoothness. The pressure sensor monitors the contact pressure between the wire and the guide component 509 in real time and adjusts the internal air pressure of the elastic airbag accordingly, enabling it to adapt to wires of different diameters and materials.

[0040] refer to Figure 1 , Figure 7 and Figure 9 The cooling assembly 9 includes a cooling box 901 fixed to the top of the base 1. The cooling box 901 has an inner cavity 902. The inner bottom wall of the cooling box 901 has an inclined surface 909. A mounting base 903 is fixedly connected to the side of the cooling box 901. A water pump 904 is fixedly mounted on the top of the mounting base 903. The inlet end of the water pump 904 extends into the cooling box 901, and the outlet end of the water pump 904 is fixedly connected to a connecting pipe 905. The other end of the connecting pipe 905 extends to… A ring-shaped sprayer 906 is fixedly connected inside the cooling box 901. The two sides of the ring-shaped sprayer 906 are fixed by a clamping bracket. Multiple sets of atomizing nozzles are distributed in a ring on the inner side of the ring-shaped sprayer 906. A W-shaped filter 907 is inserted into the side of the cooling box 901. A handle 908 is fixedly connected to the side of the W-shaped filter 907. Multiple sets of stop blocks are rotatably arranged on the side of the cooling box 901 corresponding to the position of the W-shaped filter 907. The stop blocks abut against the side of the W-shaped filter 907. The cooling chamber 901, together with the water pump 904, connecting pipe 905, and annular spray nozzle 906, forms a circulating cooling structure. The annularly distributed atomizing nozzles on the inner side of the annular spray nozzle 906 can atomize and cool the twisted metal wires in an all-round and uniform manner. Compared with traditional single-point cooling, the cooling efficiency is higher and the cooling effect is more uniform, thus ensuring the quality of the finished product. The bottom wall of the cooling chamber 901 is provided with a slope 909, which can guide the condensate after atomization and cooling to the water inlet of the water pump 904 for convenient subsequent centralized treatment. The W-shaped filter screen 907 is used to filter the atomized water vapor and any metal debris that may be trapped. The W-shaped structure greatly increases the filtration area and the filtration efficiency is higher. The W-shaped filter screen 907 adopts a plug-in installation, and with the handle 908 and a rotatable stop, it can be quickly disassembled, cleaned, and replaced, reducing the intensity of manual maintenance and ensuring the continuity of filtration effect.

[0041] refer to Figure 1 , Figure 7 and Figure 8 The limiting component 10 includes a movable groove 1001 fixedly connected to the side of the cooling box 901. A movable seat 1002 is slidably connected to the inner side of the movable groove 1001. A limiting wheel 1003 is rotatably provided on the side of the movable seat 1002. A lever 1004 is fixedly connected to the front side of the movable seat 1002. The lever 1004 extends to the outside of the movable groove 1001 and is slidably connected to the movable groove 1001. A first spring 1005 is provided inside the movable groove 1001. One end of the first spring 1005 is fixedly connected to the inner wall of the movable groove 1001. The other end of the first spring 1005 is fixedly connected to the side of the movable seat 1002. A damping rod is correspondingly provided inside the first spring 1005. The limiting component 10, through the sliding engagement of the movable seat 1002 and the movable groove 1001, and in conjunction with the limiting wheel 1003, can precisely limit and guide the metal wire entering the cooling component 9, thereby preventing uneven spraying and surface scratches during cooling due to wire deviation or shaking, and improving processing quality. Meanwhile, the first spring 1005 provides elastic preload to the movable seat 1002, which can drive the limiting wheel 1003 to adaptively conform to metal wires of different diameters, improving the equipment's versatility. Simultaneously, the elastic conforming can buffer slight vibrations during wire movement, avoiding damage to the wire caused by hard contact.

[0042] refer to Figure 1 , Figure 3 , Figure 10 and Figure 11The winding assembly 13 includes a third motor 1307 fixedly mounted on the top of the base 1. The power shaft at the bottom of the third motor 1307 extends into the base 1, and a first bevel gear portion 1308 is provided on its outer side. A threaded screw 1309 is provided on the side of the first bevel gear portion 1308, rotating within a sliding groove 12. A second bevel gear portion 1310 is provided on the side of the threaded screw 1309 facing the first bevel gear portion 1308, and the second bevel gear portion 1310 and the first bevel gear portion 1308 are meshed together. A drive seat 1306 is threadedly connected to the outer side of 1309. The drive seat 1306 slides in the sliding groove 12. A take-up seat 1301 is fixedly connected to the top of the drive seat 1306. A take-up drum 1302 is rotatably connected inside the take-up seat 1301. A second toothed portion 1303 is provided on the outer side of the take-up drum 1302. A second motor 1304 is mounted on the side of the take-up seat 1301. A second drive gear 1305 is fixedly connected to the power shaft on the side of the second motor 1304 through a bearing. The second drive gear 1305 and the second toothed portion 1303 are meshed together. The winding assembly 13 uses a second motor 1304 that meshes with the second toothed portion 1303 of the winding drum 1302 via a second drive gear 1305 to ensure stable winding torque, preventing excessive winding force from breaking the metal wire or insufficient winding force from causing loose winding, thus improving winding quality. Simultaneously, a third motor 1307 meshes with the first bevel gear portion 1308 and the second bevel gear portion 1310 to drive the threaded screw 1309 to rotate, thereby driving the drive seat 1306 to move left and right within the sliding groove 12. This achieves overall left and right displacement of the winding seat 1301, and works in conjunction with the wire laying assembly 14 to achieve uniform wire laying and orderly winding, preventing the metal wire from stacking, misaligning, or tangling on the winding drum 1302.

[0043] refer to Figure 11 The cable assembly 14 includes a fixing frame 1401 fixedly connected to the top of the take-up seat 1301. Two guide posts 1402 are inserted into the top of the fixing frame 1401. An arc-shaped clamping limit block 1404 is fixedly connected to the bottom of the guide post 1402. A second spring 1403 is provided on the outside of the guide post 1402. The top of the second spring 1403 is fixedly connected to the bottom of the fixing frame 1401. The bottom of the second spring 1403 is fixedly connected to the top of the arc-shaped clamping limit block 1404. A damping sleeve is correspondingly provided inside the second spring 1403. The main controller 8 is electrically connected to the water pump 904, the main controller 8 is electrically connected to the third motor 1307, and the main controller 8 is electrically connected to the second motor 1304.

[0044] The wire laying assembly 14 clamps and limits the stranded metal wire with two arc-shaped clamping and limiting blocks 1404. With the guidance of the guide post 1402, it can ensure that the metal wire always travels along the preset path during the winding process, achieving uniform wire laying. At the same time, the second spring 1403 on the outside of the guide post 1402 provides elastic clamping force, which drives the arc-shaped clamping and limiting blocks 1404 to fit against the surface of the stranded metal wire, thereby enabling the device to adapt to the wire laying requirements of various specifications of finished products.

[0045] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.

Claims

1. A multi-strand metal wire stranding and forming device, characterized in that, include: The base (1) has a vertical fixing seat (2) fixedly connected to the top of the base (1), a main controller (8) fixedly connected to the top of the base (1), and a sliding groove (12) opened on the top of the base (1). The twisted structure includes a drive assembly (3), a mounting assembly (4) and a guide assembly (5). The drive assembly (3) is installed inside the vertical fixing base (2). The mounting assembly (4) is provided in multiple sets and is installed on the side of the drive assembly (3). The guide assembly (5) is installed on the side of the drive assembly (3). Cooling component (9), the cooling component (9) is located on the side of the vertical fixing base (2), the inlet end of the cooling component (9) is equipped with a limiting component (10), the outlet end of the cooling component (9) is equipped with a dehumidifying cylinder (11), and a high-density absorbent cotton is fixedly connected inside the dehumidifying cylinder (11). The winding structure includes a winding assembly (13) and a cable assembly (14). The winding assembly (13) slides left and right in the sliding groove (12), and the cable assembly (14) is mounted on the top of the winding assembly (13).

2. The multi-strand metal wire stranding and forming equipment according to claim 1, characterized in that, The drive assembly (3) includes a drive disk (303) rotatably connected to the vertical mounting base (2) and a first motor (301) fixedly mounted to the side of the vertical mounting base (2). The power shaft on the side of the first motor (301) passes through the vertical mounting base (2) and is fixedly connected to a first drive gear (302) via a bearing. A first toothed portion (304) is provided on the outer side of the drive disk (303) at a position corresponding to the first drive gear (302). The first toothed portion (304) and the first drive gear (302) are meshed together. The two sides of the drive disk (303) are respectively A first guide wheel (6) and a second guide wheel (7) are provided. A through hole (305) is provided on the side of the drive disk (303) at the position corresponding to the first guide wheel (6) and the second guide wheel (7). A drive groove (306) is provided on the side of the drive disk (303) at the position corresponding to each set of mounting components (4). An electric push rod (308) is fixedly installed in the drive groove (306). A tension wheel (307) is fixedly connected to the movable end of the top of the electric push rod (308). The connecting part on the side of the tension wheel (307) is slidably connected to the drive groove (306).

3. The multi-strand metal wire stranding molding device according to claim 1, characterized in that, The mounting assembly (4) includes a quick-release slot (401) fixed to the side of the drive disk (303). The quick-release slot (401) has insertion slots (403) on both sides. A wire spool (402) is provided in the quick-release slot (401). Insertion posts (404) are installed on both sides of the wire spool (402). The insertion posts (404) are inserted into the insertion slots (403). Two sets of limiting bolts (405) are provided on the side of the quick-release slot (401). The side of the limiting bolts (405) passes through the quick-release slot (401) and the insertion posts (404) and is threadedly connected to the quick-release slot (401).

4. The multi-strand metal wire stranding molding device according to claim 1, characterized in that, The guide assembly (5) includes a first disk (501) fixedly connected to the side of the drive disk (303), a second disk (503) fixedly connected to the side of the first disk (501) via a first connecting post (502), a plurality of guide members (509) evenly distributed on the outer sides of the first disk (501) and the second disk (503), a conical block (506) fixedly connected to the side of the second disk (503) via a second connecting post (504), partitions (507) evenly distributed on the outer side of the conical block (506), a conical cylinder (505) fixedly connected to the outside of the partition (507), and a wire outlet hole (508) opened on the side of the conical cylinder (505).

5. The multi-strand metal wire stranding and forming equipment according to claim 4, characterized in that, The guide component (509) consists of an airbag support, an elastic airbag, a wear-resistant self-lubricating surface, a pressure sensor, and a pressure regulator. The elastic airbag is installed inside the airbag support and is made of flexible rubber. The wear-resistant self-lubricating surface is a graphite self-lubricating wear-resistant layer and is located on the contact surface between the elastic airbag and the thread. A micro-arc-shaped guide groove is formed on the surface of the elastic airbag. The pressure sensor is located at the connection between the elastic airbag and the airbag support. The pressure regulator is located on the outside of the airbag support and adjusts the air pressure of the elastic airbag according to the pressure sensor.

6. The multi-strand metal wire stranding and forming equipment according to claim 1, characterized in that, The cooling assembly (9) includes a cooling box (901) fixed to the top of the base (1). The cooling box (901) has an inner cavity (902). The bottom wall of the cooling box (901) has an inclined surface (909). A mounting base (903) is fixedly connected to the side of the cooling box (901). A water pump (904) is fixedly installed on the top of the mounting base (903). The inlet of the water pump (904) extends into the cooling box (901). A connecting pipe (905) is fixedly connected to the outlet of the water pump (904). The connecting pipe (905)... The other end extends into the cooling box (901) and is fixedly connected to an annular spraying component (906). The two sides of the annular spraying component (906) are fixed by a clamping bracket. Multiple sets of atomizing nozzles are distributed in an annular pattern on the inner side of the annular spraying component (906). A W-shaped filter screen (907) is inserted into the side of the cooling box (901). A handle (908) is fixedly connected to the side of the W-shaped filter screen (907). Multiple sets of baffles are rotatably arranged on the side of the cooling box (901) corresponding to the position of the W-shaped filter screen (907). The baffles abut against the side of the W-shaped filter screen (907).

7. The multi-strand metal wire stranding and forming equipment according to claim 1, characterized in that, The limiting component (10) includes a movable groove (1001) fixedly connected to the side of the cooling box (901). A movable seat (1002) is slidably connected to the inner side of the movable groove (1001). A limiting wheel (1003) is rotatably provided on the side of the movable seat (1002). A lever (1004) is fixedly connected to the front side of the movable seat (1002). The lever (1004) extends to the outside of the movable groove (1001) and is slidably connected to the movable groove (1001). A first spring (1005) is provided in the movable groove (1001). One end of the first spring (1005) is fixedly connected to the inner wall of the movable groove (1001). The other end of the first spring (1005) is fixedly connected to the side of the movable seat (1002). A damping rod is correspondingly provided in the first spring (1005).

8. The multi-strand metal wire stranding and forming equipment according to claim 1, characterized in that, The winding assembly (13) includes a third motor (1307) fixedly mounted on the top of the base (1). The power shaft at the bottom of the third motor (1307) extends into the base (1) and a first bevel gear (1308) is provided on its outer side. A threaded screw (1309) is provided on the side of the first bevel gear (1308). The threaded screw (1309) rotates in a sliding groove (12). A second bevel gear (1310) is provided on the side of the threaded screw (1309) facing the first bevel gear (1308). The second bevel gear (1310) and the first bevel gear (1308) are meshed together. A drive seat (1306) is threadedly connected to the outer side of the drive seat (1306). The drive seat (1306) slides in the sliding groove (12). A take-up seat (1301) is fixedly connected to the top of the drive seat (1306). A take-up drum (1302) is rotatably connected inside the take-up seat (1301). A second toothed part (1303) is provided on the outer side of the take-up drum (1302). A second motor (1304) is installed on the side of the take-up seat (1301). A second drive gear (1305) is fixedly connected to the power shaft on the side of the second motor (1304) through a bearing. The second drive gear (1305) and the second toothed part (1303) are meshed together.

9. The multi-strand metal wire stranding and forming equipment according to claim 1, characterized in that, The cable assembly (14) includes a fixed frame (1401) fixedly connected to the top of the take-up seat (1301). Two guide posts (1402) are inserted into the top of the fixed frame (1401). An arc-shaped clamping limit block (1404) is fixedly connected to the bottom of the guide post (1402). A second spring (1403) is provided on the outside of the guide post (1402). The top of the second spring (1403) is fixedly connected to the bottom of the fixed frame (1401). The bottom of the second spring (1403) is fixedly connected to the top of the arc-shaped clamping limit block (1404). A damping sleeve is correspondingly provided inside the second spring (1403).

10. A multi-strand metal wire stranding and forming device according to claim 1, characterized in that, The main controller (8) is electrically connected to the first motor (301), the main controller (8) is electrically connected to the air pressure regulator, the main controller (8) is electrically connected to the electric push rod (308), the main controller (8) is electrically connected to the water pump (904), the main controller (8) is electrically connected to the third motor (1307), and the main controller (8) is electrically connected to the second motor (1304).

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