Injection molding equipment for processing plastic housing of air flow meter

Abstract

The utility model relates to injection molding equipment technical field, concretely is a kind of air flow meter plastic shell processing's injection molding equipment, two air slots and standpipe are set in the symmetrical bottom die of processing platform, the bottom end of standpipe is equipped with the sliding block of air slot sliding fit, and the standpipe penetrates sliding block, the below of processing platform is equipped with fan, the outlet end of fan is communicated with the bottom end of standpipe by duct, the top end of standpipe is equipped with air outlet plate, the lower end of air outlet plate is equipped with multiple air outlet holes, the setting of fan and air outlet plate, can provide auxiliary airflow in injection molding process or after completion, can be used to cool product, accelerate the forming and solidification process of product, to improve the processing efficiency of air flow meter plastic shell further.

Description

Technical Field

[0001] This utility model relates to the field of injection molding equipment technology, specifically to an injection molding equipment for processing the plastic shell of an air flow meter. Background Technology

[0002] During the processing of air flow meter plastic housing, it is usually necessary to use an injection molding machine for injection molding. The injection molding machine is the main molding equipment that uses plastic molds to make plastic products of various shapes from thermoplastic or thermosetting plastics.

[0003] When using existing injection molding equipment, it is necessary to wait for the workpiece to cool completely during the part removal process. Natural cooling reduces the cooling efficiency of the workpiece in the mold cavity. If the residual heat on the workpiece is too high during manual removal, there is a risk of burns, resulting in a low safety factor. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an injection molding device for processing the plastic housing of an air flow meter.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an injection molding device for processing plastic housings of air flow meters, comprising a processing table, a bottom mold at the upper end of the processing table, a mold groove inside the bottom mold, a first lifting component on one side of the bottom mold, a top mold located above the bottom mold at the output end of the first lifting component, two empty slots and a vertical tube symmetrically arranged on the bottom mold on the processing table, a slider that slides with the empty slot at the bottom end of the vertical tube, and the vertical tube passes through the slider, a fan is provided below the processing table, the air outlet end of the fan is connected to the bottom end of the vertical tube through a conduit, an air outlet plate is provided at the top end of the vertical tube, and multiple air outlet holes are provided at the lower end of the air outlet plate;

[0008] The lower end of the processing table is provided with a groove, and a fixed box is fixedly installed inside the groove. A fixed tube is provided on one side of the slider. A drive shaft is rotatably installed inside the fixed box. Both ends of the drive shaft are provided with screws inserted into the fixed tube. The two screws have a reverse thread structure. The middle part of the drive shaft is provided with a worm gear located inside the fixed box. A motor is provided at the lower end of the fixed box. The output end of the motor is provided with a worm located inside the fixed box and cooperating with the worm gear.

[0009] To facilitate the removal of the plastic housing of the air flow meter after injection molding from the mold groove, the present invention includes the following improvements: a fixing plate is provided in the middle part of the air outlet plate, a second lifting assembly is provided at the upper end of the fixing plate, a lifting rod is provided at the output end of the second lifting assembly that penetrates the fixing plate, a suction cup controller is provided at the lower end of the lifting rod, and a vacuum suction cup is provided at the lower end of the suction cup controller.

[0010] Furthermore, the improvement of this utility model is that both the first lifting component and the second lifting component adopt telescopic cylinders.

[0011] Furthermore, an improvement of this utility model is that the motor is a servo motor.

[0012] Furthermore, an improvement of this utility model is that the air outlet plate, the vertical pipe, and the slider are all made of metal.

[0013] Furthermore, an improvement of this utility model is that the conduit is made of rubber tubing.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides an injection molding device for processing the plastic housing of an air flow meter, which has the following beneficial effects:

[0016] The fan and air outlet can provide auxiliary airflow during or after injection molding, which can be used to cool the product, accelerate the molding and curing process, and thus improve the processing efficiency of the plastic housing of the air flow meter.

[0017] By utilizing the second lifting component and vacuum suction cup, the molded plastic shell can be easily adsorbed, avoiding product damage that may be caused by manual handling, thus improving handling efficiency and product quality. Attached Figure Description

[0018] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;

[0020] Figure 3 This utility model Figure 1 The main view;

[0021] Figure 4 This is a schematic diagram of the mating structure of the worm gear and worm in this utility model;

[0022] Figure 5 This utility model Figure 1 A magnified schematic diagram of the local structure at point A;

[0023] In the diagram: 1. Processing table; 2. Bottom mold; 3. Top mold; 4. First lifting assembly; 5. Mold groove; 6. Empty groove; 7. Vertical pipe; 8. Slider; 9. Air outlet plate; 10. Fixing plate; 11. Second lifting assembly; 12. Suction cup controller; 13. Vacuum suction cup; 14. Fan; 15. Conduit; 16. Motor; 17. Fixing box; 18. Groove; 19. Drive shaft; 20. Screw; 21. Fixing pipe; 22. Worm gear; 23. Worm. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model discloses an injection molding device for processing plastic housings of air flow meters, comprising a processing table 1, a bottom mold 2 at the upper end of the processing table 1, a mold groove 5 inside the bottom mold 2, a first lifting component 4 on one side of the bottom mold 2, a top mold 3 located above the bottom mold 2 at the output end of the first lifting component 4, two empty slots 6 and a vertical pipe 7 symmetrically arranged on the bottom mold 2 of the processing table 1, a slider 8 that slides with the empty slots 6 at the bottom end of the vertical pipe 7, and the vertical pipe 7 passes through the slider 8, a fan 14 is arranged below the processing table 1, the air outlet end of the fan 14 is connected to the bottom end of the vertical pipe 7 through a conduit 15, an air outlet plate 9 is arranged at the top end of the vertical pipe 7, and multiple air outlet holes are arranged at the lower end of the air outlet plate 9;

[0026] The lower end of the processing table 1 is provided with a groove 18, and a fixed box 17 is fixedly installed inside the groove 18. A fixed tube 21 is provided on one side of the slider 8. A drive shaft 19 is rotatably installed inside the fixed box 17. Both ends of the drive shaft 19 are provided with screws 20 inserted into the fixed tube 21. The two screws 20 have a reverse thread structure. The middle part of the drive shaft 19 is provided with a worm gear 22 located inside the fixed box 17. A motor 16 is provided at the lower end of the fixed box 17. The output end of the motor 16 is provided with a worm 23 located inside the fixed box 17 and cooperating with the worm gear 22.

[0027] The middle part of the air outlet plate 9 is provided with a fixing plate 10. The upper end of the fixing plate 10 is provided with a second lifting component 11. The output end of the second lifting component 11 is provided with a lifting rod that passes through the fixing plate 10. The lower end of the lifting rod is provided with a suction cup controller 12. The lower end of the suction cup controller 12 is provided with a vacuum suction cup 13, which makes it easy to remove the plastic shell of the air flow meter after injection molding in the mold groove 5.

[0028] In this embodiment, both the first lifting component 4 and the second lifting component 11 are telescopic cylinders, and the motor 16 is a servo motor.

[0029] In this embodiment, the air outlet plate 9, the vertical pipe 7, and the slider 8 are all made of metal, and aluminum alloy can be used for all of them.

[0030] In this embodiment, the conduit 15 can be made of rubber tubing.

[0031] Mold preparation: Place the bottom mold 2 on the upper end of the processing table 1, and ensure that the mold groove 5 inside the bottom mold 2 is clean and free of foreign objects. Install the top mold 3 above the bottom mold 2 through the first lifting component 4. The first lifting component 4 can use a telescopic cylinder. By controlling the extension and retraction of the telescopic cylinder, the lifting and lowering action of the top mold 3 can be achieved.

[0032] Two empty slots 6 are set on the symmetrical bottom mold 2 on the processing table 1, and the vertical tube 7 is placed in the empty slots 6. The bottom end of the vertical tube 7 is set with a slider 8, which slides with the empty slot 6, and the vertical tube 7 passes through the slider 8.

[0033] Air outlet device installation and connection: Install the fan 14 under the processing table 1, and use the duct 15 (a rubber tube can be used) to connect the air outlet end of the fan 14 to the bottom end of the vertical pipe 7. Install the air outlet plate 9 at the top of the vertical pipe 7. Multiple air outlet holes are provided at the bottom of the air outlet plate 9. All multiple air outlet holes can be set at an angle for air outlet.

[0034] A fixing plate 10 is installed in the middle part of the air outlet plate 9. A second lifting assembly 11 (also using a telescopic cylinder) is installed at the upper end of the fixing plate 10. The lifting rod passes through the fixing plate 10. A suction cup controller 12 is installed at the lower end of the lifting rod. A vacuum suction cup 13 is installed at the lower end of the suction cup controller 12.

[0035] Drive device installation and debugging: A groove 18 is set at the lower end of the processing table 1, and a fixed box 17 is fixedly set inside the groove 18. A fixed tube 21 is set on one side of the slider 8. The drive shaft 19 is rotatably installed inside the fixed box 17. The two ends of the drive shaft 19 are inserted into the screws 20 inside the fixed tube 21. The two screws 20 have a reverse thread structure.

[0036] A worm gear 22 is installed in the middle part of the drive shaft 19, located inside the fixed box 17. A motor 16 (using a servo motor) is installed at the lower end of the fixed box 17. The output end of the motor 16 is installed with a worm 23 that cooperates with the worm gear 22. The motor 16 drives the worm 23 to rotate, and the worm 23 drives the worm gear 22 to rotate, thereby driving the drive shaft 19 to rotate. Since the screw 20 has a reverse thread structure, it will drive the two sliders 8 to move towards or away from each other in the two empty slots 6 to adjust the position of the two vertical pipes 7 and the air outlet plate 9.

[0037] Injection molding operation: The plastic raw material is injected into the mold groove 5 of the bottom mold 2, and then the top mold 3 is lowered by the first lifting component 4 so that it closes with the bottom mold 2 to complete the injection molding process.

[0038] After injection molding is completed, the motor 16 is started, which enables the drive shaft 19 to rotate. Through the action of the reverse thread structure, the two air outlet plates 9 can be moved from both sides of the bottom mold 2 to the top of the mold groove 5. At this time, the fan 14 is started, and airflow is blown out to the processing area or product through the air outlet holes of the air outlet plates 9 to achieve wind power heat dissipation. This can accelerate the cooling efficiency of the plastic shell of the air flow meter in the mold groove 5, thereby improving the processing efficiency of the plastic shell of the air flow meter.

[0039] Then, the lifting rod is lowered by controlling the second lifting component 11, so that the vacuum suction cup 13 of the suction cup controller 12 comes into contact with the molded plastic shell. The suction cup controller 12 is activated, and the vacuum suction cup 13 is used to adhere to the plastic shell, making it easy to remove the product from the mold groove 5. This makes it less likely for the operator's hands to touch the bottom mold 2 and the top mold 3, resulting in a high safety factor.

[0040] The motor 16 drives the worm 23 and worm wheel 22, which in turn drives the drive shaft 19 to rotate. Due to the reverse thread structure of the screw 20, the slider 8 can drive the vertical tube 7 to slide in the slot 6, which facilitates the adjustment of the position of components such as the air outlet plate 9 and the vacuum suction cup 13. It can adapt to the processing of plastic shells of air flow meters of different sizes or shapes, thus improving the versatility and flexibility of the equipment.

[0041] By using the second lifting component 11 and the vacuum suction cup 13, the molded plastic shell can be easily adsorbed, avoiding product damage that may be caused by manual handling, thus improving handling efficiency and product quality.

[0042] The fan 14 and the air outlet plate 9 are designed to provide auxiliary airflow during or after injection molding, which can be used to cool the product and accelerate the molding and curing process.

[0043] Processing table 1: It is usually a rectangular flat plate with a certain thickness to ensure its structural strength and to stably support the bottom mold 2, the first lifting component 4, the top mold 3 and other components.

[0044] Bottom mold 2: Generally block-shaped, with a mold groove 5 inside that matches the shape of the plastic housing of the air flow meter. The shape and size of the mold groove 5 are determined according to the design of the plastic housing of the air flow meter to ensure that the product can be accurately molded.

[0045] Top mold 3: Matches the bottom mold 2 and closes with the bottom mold 2 during injection molding. Its shape and size correspond to the bottom mold 2 to ensure that it can completely cover the mold groove 5 of the bottom mold 2, so as to achieve good sealing and molding effect.

[0046] First lifting assembly 4 and second lifting assembly 11: adopt telescopic cylinders, whose size and stroke can be determined according to actual needs. The rod of the telescopic cylinder is connected to the top mold 3 or the lifting rod, and the lifting action is achieved by telescopic movement.

[0047] Vertical tube 7: It is a tubular structure, which can be circular or square in cross-section. It is made of metal and has certain strength and corrosion resistance. Its length is determined according to the height of the processing table 1 and the usage requirements. It passes through the slider 8 and transmits the air from the fan 14 to the air outlet plate 9.

[0048] Slider 8: Matches the vertical tube 7 and the slot 6, and can be designed according to the shape of the slot 6.

[0049] Air outlet plate 9: It is generally flat and made of metal. It is installed at the top of the vertical pipe 7 and has multiple air outlet holes at the bottom. The distribution of the air outlet holes can be evenly distributed as needed to ensure uniform airflow.

[0050] Fan 14: A suitable fan 14 can be selected according to the required air volume and pressure. It generally includes a motor 16, impeller, casing and other parts, and its shape is usually box-shaped or cylindrical.

[0051] Suction cup controller 12 and vacuum suction cup 13: The suction cup controller 12 is usually a rectangular or circular control box with connecting pipes and control circuits, used to control the adsorption and release of the vacuum suction cup 13. The vacuum suction cup 13 is generally bowl-shaped or disc-shaped and has good sealing performance to achieve adsorption of products.

[0052] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. An injection molding device for processing a plastic housing of an air flow meter, comprising a processing table (1), a bottom mold (2) at the upper end of the processing table (1), a mold groove (5) inside the bottom mold (2), a first lifting assembly (4) on one side of the bottom mold (2), and a top mold (3) located above the bottom mold (2) at the output end of the first lifting assembly (4), characterized in that: The processing table (1) has two empty slots (6) and a vertical tube (7) on the symmetrical bottom mold (2). The bottom end of the vertical tube (7) is provided with a slider (8) that slides with the empty slot (6), and the vertical tube (7) passes through the slider (8). A fan (14) is provided below the processing table (1). The air outlet of the fan (14) is connected to the bottom end of the vertical tube (7) through a conduit (15). The top end of the vertical tube (7) is provided with an air outlet plate (9), and the lower end of the air outlet plate (9) is provided with multiple air outlet holes. The lower end of the processing table (1) is provided with a groove (18), and a fixed box (17) is fixedly installed inside the groove (18). A fixed tube (21) is provided on one side of the slider (8). A drive shaft (19) is rotatably installed inside the fixed box (17). Both ends of the drive shaft (19) are provided with screws (20) inserted into the fixed tube (21). The two screws (20) have a reverse thread structure. The middle part of the drive shaft (19) is provided with a worm gear (22) located inside the fixed box (17). The lower end of the fixed box (17) is provided with a motor (16). The output end of the motor (16) is provided with a worm (23) located inside the fixed box (17) and cooperating with the worm gear (22).

2. The injection molding apparatus for processing a plastic housing of an air flow meter according to claim 1, wherein: The middle part of the air outlet plate (9) is provided with a fixing plate (10). The upper end of the fixing plate (10) is provided with a second lifting component (11). The output end of the second lifting component (11) is provided with a lifting rod that penetrates the fixing plate (10). The lower end of the lifting rod is provided with a suction cup controller (12). The lower end of the suction cup controller (12) is provided with a vacuum suction cup (13).

3. The injection molding apparatus for processing a plastic housing of an air flow meter according to claim 2, wherein: Both the first lifting assembly (4) and the second lifting assembly (11) use telescopic cylinders.

4. The injection molding apparatus for processing a plastic housing of an air flow meter according to claim 3, wherein: The motor (16) is a servo motor.

5. The injection molding equipment for processing the plastic housing of an air flow meter according to claim 4, characterized in that: The air outlet plate (9), the vertical pipe (7) and the slider (8) are all made of metal.

6. The injection molding equipment for processing the plastic housing of an air flow meter according to claim 5, characterized in that: The conduit (15) is made of rubber tubing.

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