A waste treatment apparatus for bubble film processing

CN224738611UActive Publication Date: 2026-09-11XINLE HONGSHANG NEW PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202522194000.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-09-11
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

[0003]经检索,公告号“CN218196322U”文案中提到了“本实用新型公开了一种气泡膜加工废料处理设备,气泡膜加工废料处理设备包括:粉碎箱体、粉碎机构和防缠绕机构;第一连接轴和第二连接轴上分别设置有防缠绕机构;防缠绕机构包括:丝杆、滑块和切割刀片;第一连接轴的内腔同轴且可转动地设置有丝杆,滑块套装在丝杆上,滑块上沿第一连接轴的周向方向等间距且垂直固定设置有至少两块切割刀片,第一连接轴的外表面沿其周向方向等间距部分向内凹陷形成与切割刀片相适配的多个条形口”,其在使用时,该气泡膜加工废料处理设备克服现有技术中粉碎机构在工作过程中气泡膜废料容易缠绕粉碎轴上,为避免缠绕过多而影响到粉碎效果,需要工作人员定期停机工作并对气泡膜废料进行清理,降低了粉碎效率的问题

Benefits of technology

1、本实用新型通过气泡膜废料剪切组件,当需要使用时,旋转电机带动旋转轴板进行转动,而旋转轴板则会通过旋转轴带动连接杆旋转,从而让导轨滑块进行往复运动,作为剪切刀的往复运动的动力来源,随着导轨滑块进行上下往复运动,导轨滑块会沿着导轨侧板进行上下滑动,从而通过导轨滑块内部的剪切架带动剪切刀进行上下运动,而剪切刀则是配合切刀受力板来将送入的气泡膜废料进行长条剪切处理,使得剪切后的气泡膜废料更易于后续加工处理。

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Abstract

This utility model provides a waste processing device for bubble wrap processing, relating to the field of bubble wrap production technology. A bubble wrap waste shearing assembly is provided on the right side of the feeding roller. A shearing blade is welded to the middle of the shearing frame. A cutting force plate is provided on the left side of the shearing blade, and a feeding inclined plate is provided below the shearing blade. When in use, a rotary motor drives a rotary shaft plate to rotate, which in turn drives a connecting rod to rotate via a rotary shaft, causing the guide rail slider to reciprocate. This serves as the power source for the reciprocating motion of the shearing blade. As the guide rail slider reciprocates, it slides up and down along the guide rail side plate, thereby driving the shearing blade to move up and down via the shearing frame inside the guide rail slider. The shearing blade, in conjunction with the cutting force plate, cuts the fed bubble wrap waste into long strips, making the cut bubble wrap waste easier for subsequent processing.
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Description

Technical Field

[0001] This utility model relates to the field of bubble wrap production technology, and in particular to a waste treatment device for bubble wrap processing. Background Technology

[0002] Bubble wrap is a packaging material with cushioning and shock absorption properties. It is made of polyethylene plastic and its surface is covered with air bubbles. It is widely used for the transportation and protection of electronic products, precision instruments and other items. The waste generated mainly includes scraps from the cutting process during production and discarded waste bubble wrap after use. Because these wastes are difficult to degrade naturally, they will cause white pollution if discarded at will. Therefore, they need to be treated in an environmentally friendly manner through recycling and other methods to reduce the impact on the environment.

[0003] A search revealed that the document with publication number "CN218196322U" mentions "a waste processing device for bubble wrap processing, comprising: a crushing chamber, a crushing mechanism, and an anti-winding mechanism; anti-winding mechanisms are respectively provided on a first connecting shaft and a second connecting shaft; the anti-winding mechanism comprises: a lead screw, a slider, and a cutting blade; the inner cavity of the first connecting shaft is coaxially and rotatably provided with a lead screw, the slider is fitted on the lead screw, and at least two cutting blades are equally spaced and vertically fixed on the slider along the circumferential direction of the first connecting shaft; the outer surface of the first connecting shaft is recessed inward at equal intervals along its circumferential direction to form multiple strip-shaped openings adapted to the cutting blades." In use, this waste processing device for bubble wrap processing overcomes the problem in the prior art where bubble wrap waste easily winds onto the crushing shaft during operation, requiring regular shutdowns and cleaning of the waste to avoid excessive winding and affecting the crushing effect, thus reducing crushing efficiency.

[0004] Most of the waste generated during the production and use of bubble wrap is damaged, with a relatively high overall structural integrity. However, due to its large size, this type of waste needs to be crushed. However, conventional crushing methods mostly use conventional crushers. However, during the crushing process, the particle size is not easy to control, and the crushing function is relatively simple, only able to perform coarse crushing with poor fineness, making it difficult to distinguish specifications in the subsequent screening process.

[0005] Therefore, we provide a waste processing equipment for bubble wrap processing to solve the above problems. Utility Model Content

[0006] To achieve the above objectives, this utility model provides the following technical solution: A waste processing device for bubble wrap includes a crusher body. A bubble wrap waste feeding assembly is installed inside the crusher body. The bubble wrap waste feeding assembly includes telescopic grooves on the front and rear sides of the crusher body. A feeding roller is located on the right side of the telescopic grooves. A bubble wrap waste shearing assembly is located on the right side of the feeding roller. The bubble wrap waste shearing assembly includes a sliding groove on the right side of the feeding roller. Guide rail side plates are welded to the outer sides of the sliding grooves. Guide rail sliders are installed on the outer sides of the guide rail side plates. A shearing frame is connected to the middle slot of the guide rail slider. A shearing blade is welded to the middle of the shearing frame. A cutting blade force plate is located on the left side of the shearing blade. A feeding inclined plate is located below the shearing blade. A waste crushing and screening assembly is located below the feeding inclined plate. The waste crushing and screening assembly includes a crushing shaft blade located below the feeding inclined plate. A shaft blade motor is connected to the rear shaft of the crushing shaft blade. A connecting plate is installed on the front side of the crushing shaft blade. A driven gear is located on the front side of the connecting plate.

[0007] As a further description of the above technical solution: Hydraulic rods are installed on the inner side of the telescopic grooves. A clamping plate is welded to the end of the hydraulic rod. An upper arc plate is screwed to the lower side of the clamping plate. A lower arc plate is provided on the lower side of the upper arc plate. The hydraulic rods and clamping plates drive the upper arc plate to form a lifting structure. The upper and lower arc plates are symmetrically arranged. Both the upper and lower arc plates are concave inward. The surfaces of the upper and lower arc plates are polished.

[0008] As a further description of the above technical solution: The feeding rollers are arranged symmetrically in two sets, one above the other, and the surface of the feeding rollers is covered with rubber material.

[0009] As a further description of the above technical solution: A rotary motor is installed at the upper rear end of the sliding groove, a rotary shaft plate is installed at the upper front end of the sliding groove, a rotary shaft is installed at the lower side of the rotary shaft plate, and a connecting rod is axially connected to the lower side of the rotary shaft. The rotary motor and the rotary shaft form a rotating structure through the rotary shaft plate, and the connecting rod is axially connected to the guide rail slider.

[0010] As a further description of the above technical solution: The guide rail slider and the guide rail side plate are connected by a slot. The rotating shaft and the guide rail slider form a vertical reciprocating structure through a connecting rod. The guide rail slider drives the shearing blade to cooperate with the cutting blade force plate to form a shearing structure.

[0011] As a further description of the above technical solution: The crushing shaft blades are arranged in two groups, and the crushing shaft blades are interlocked with each other. The shaft blade motor drives the crushing shaft blades to form a rotating structure, and the crushing shaft blades rotate driven by driven gears.

[0012] As a further description of the above technical solution: A vibrating frame is provided on the lower side of the crushing shaft blade, a screening screen is installed in the middle of the vibrating frame, a discharge plate is welded to the right side of the screening screen, and a waste collection bin is installed on the lower side of the screening screen and the discharge plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model utilizes a bubble wrap waste shearing assembly. When in use, a rotary motor drives a rotary shaft plate to rotate, which in turn drives a connecting rod to rotate via a rotary shaft. This causes the guide rail slider to reciprocate, serving as the power source for the reciprocating motion of the shearing blade. As the guide rail slider reciprocates up and down, it slides along the guide rail side plate, thereby driving the shearing blade to move up and down via the shearing frame inside the guide rail slider. The shearing blade, in conjunction with the cutting force plate, cuts the fed bubble wrap waste into long strips, making the cut bubble wrap waste easier for subsequent processing.

[0014] 2. This utility model utilizes a waste crushing and screening assembly. When the long strips of bubble wrap waste, after being processed by the shearing blades, enter the space between the crushing shaft blades, the two sets of crushing shaft blades, driven by the shaft blade motor, rotate in opposite directions through the meshing of driven gears. This crushes and cuts the long strips of bubble wrap waste into small particles, facilitating subsequent recycling. When the granular bubble wrap waste processed by the crushing shaft blades falls into the screening screen, an external vibrating motor drives the vibrating frame to vibrate evenly. The screening screen in the middle of the vibrating frame then vibrates and screens the crushed particles. Waste of the correct size falls through the screening screen into the waste collection bin below, while waste that does not meet the size requirements is sent to the waste collection bin below the discharge plate via the discharge plate, thus achieving the screening process for the crushed bubble wrap waste. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model; Figure 2 This is a schematic diagram of the overall side structure of this utility model; Figure 3 This is a cross-sectional structural diagram of the crusher body of this utility model; Figure 4 This is a schematic diagram of the assembly structure of the waste crushing and screening component of this utility model; Figure 5This is a schematic diagram of the assembly structure of the bubble wrap waste feeding component of this utility model; Figure 6 This is a schematic diagram of the assembly structure of the bubble wrap waste shearing component of this utility model.

[0016] The diagram shows the following components: 1. Crusher body; 2. Bubble film waste feeding assembly; 201. Telescopic chute; 202. Hydraulic rod; 203. Pallet plate; 204. Upper arc plate; 205. Lower arc plate; 206. Feeding roller; 3. Bubble film waste shearing assembly; 301. Sliding chute; 302. Rotary motor; 303. Rotating shaft plate; 304. Rotating shaft; 305. Connecting rod; 306. Guide rail side plate; 307. Guide rail slider; 308. Shearing frame; 309. Shearing blade; 310. Cutter force plate; 311. Feeding inclined plate; 4. Waste crushing and screening assembly; 401. Crushing shaft blade; 402. Shaft blade motor; 403. Connecting plate; 404. Driven gear; 405. Vibrating frame; 406. Screening mesh; 407. Discharge plate; 408. Waste collection bin. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-6 As shown, this utility model provides a technical solution: a waste processing device for bubble wrap processing, including a crusher body 1. A bubble wrap waste feeding assembly 2 is installed inside the crusher body 1. The bubble wrap waste feeding assembly 2 includes telescopic grooves 201 arranged on the front and rear sides of the crusher body 1. A feeding roller 206 is arranged on the right side of the telescopic groove 201. A bubble wrap waste shearing assembly 3 is arranged on the right side of the feeding roller 206. The bubble wrap waste shearing assembly 3 includes a sliding groove 301 arranged on the right side of the feeding roller 206. Guide rail side plates 306 are welded to the outer side of the sliding groove 301. Guide rail side plates 306 are installed on the outer side of the guide rail side plates 306. The guide rail slider 307 has a central slot for connecting a shearing frame 308. A shearing blade 309 is welded to the center of the shearing frame 308. A cutting blade force plate 310 is provided on the left side of the shearing blade 309. A feeding inclined plate 311 is provided on the lower side of the shearing blade 309. A waste crushing and screening assembly 4 is provided on the lower side of the feeding inclined plate 311. The waste crushing and screening assembly 4 includes a crushing shaft blade 401 provided on the lower side of the feeding inclined plate 311. A shaft blade motor 402 is connected to the rear shaft of the crushing shaft blade 401. A connecting plate 403 is installed on the front side of the crushing shaft blade 401. A driven gear 404 is provided on the front side of the connecting plate 403.

[0019] Furthermore, hydraulic rods 202 are installed on the inner side of the telescopic groove 201. A clamping plate 203 is welded to the end of the hydraulic rod 202. An upper arc plate 204 is screwed to the lower side of the clamping plate 203. A lower arc plate 205 is provided on the lower side of the upper arc plate 204. The hydraulic rods 202 and the clamping plate 203 drive the upper arc plate 204 to form a lifting structure. The upper arc plate 204 and the lower arc plate 205 are symmetrically arranged. Both the upper arc plate 204 and the lower arc plate 205 are concave inward. The surfaces of the upper arc plate 204 and the lower arc plate 205 are polished. When needed, the bubble wrap waste is pushed into the middle of the upper arc plate 204 and the lower arc plate 205. The hydraulic rod 202 drives the upper arc plate 204 downward through the clamping plate 203 to pre-press the bubble wrap waste, providing a stable foundation for the subsequent feeding of the feeding roller 206.

[0020] Furthermore, the feeding rollers 206 are arranged symmetrically in two sets, one above the other. The surface of the feeding rollers 206 is covered with rubber material. When needed, the feeding rollers 206 rotate to feed the material, and the rubber material on the surface of the feeding rollers 206 can provide good friction to ensure that the bubble wrap waste does not slip during the conveying process.

[0021] Furthermore, a rotary motor 302 is installed at the upper rear end of the sliding groove 301, a rotary shaft plate 303 is installed at the upper front end of the sliding groove 301, a rotary shaft 304 is installed at the lower side of the rotary shaft plate 303, and a connecting rod 305 is axially connected to the lower side of the rotary shaft 304. The rotary motor 302 and the rotary shaft 304 form a rotating structure through the rotary shaft plate 303. The connecting rod 305 and the guide rail slider 307 are axially connected. When needed, the rotary motor 302 drives the rotary shaft plate 303 to rotate, and the rotary shaft plate 303 drives the connecting rod 305 to rotate through the rotary shaft 304, thereby causing the guide rail slider 307 to reciprocate, which serves as the power source for the reciprocating motion of the shearing blade 309.

[0022] Furthermore, the guide rail slider 307 and the guide rail side plate 306 are connected by a slot. The rotating shaft 304 and the guide rail slider 307 form a vertical reciprocating structure through the connecting rod 305. The guide rail slider 307 drives the shearing blade 309 to cooperate with the cutting blade force plate 310 to form a shearing structure. When needed, as the guide rail slider 307 moves up and down, it slides up and down along the guide rail side plate 306. This causes the shearing frame 308 inside the guide rail slider 307 to drive the shearing blade 309 to move up and down. The shearing blade 309, in conjunction with the cutting blade force plate 310, performs long strip shearing on the fed bubble wrap waste, making the sheared bubble wrap waste easier to process in subsequent steps.

[0023] Furthermore, the crushing shaft blades 401 are arranged in two sets, with the crushing shaft blades 401 interlocking with each other. The shaft blade motor 402 drives the crushing shaft blades 401 to form a rotating structure. The crushing shaft blades 401 rotate driven by the driven gear 404. When the long strip of bubble wrap waste material processed by the shearing blade 309 enters the space between the crushing shaft blades 401, the two sets of crushing shaft blades 401 rotate in opposite directions under the drive of the shaft blade motor 402 through the meshing of the driven gear 404. This crushes and cuts the long strip of bubble wrap material that enters the space between the crushing shaft blades 401, so that the bubble wrap waste material is uniformly crushed into small particles, which is convenient for subsequent recycling.

[0024] Furthermore, a vibrating frame 405 is provided on the lower side of the crushing shaft blade 401, and a screening screen 406 is installed in the middle of the vibrating frame 405. A discharge plate 407 is welded to the right side of the screening screen 406. A waste collection bin 408 is installed on the lower side of the screening screen 406 and the discharge plate 407. When the granular bubble film waste processed by the crushing shaft blade 401 falls into the screening screen 406, the external vibration motor drives the vibrating frame 405 to vibrate evenly, so that the screening screen 406 in the middle of the vibrating frame 405 vibrates and screens the crushed particles. Waste of qualified size falls into the waste collection bin 408 below through the screening screen 406, while unqualified waste is sent to the waste collection bin 408 below the discharge plate 407 through the discharge plate 407, thereby realizing the screening treatment of the crushed bubble film waste.

[0025] Working Principle: When needed, based on the thickness of the bubble wrap waste material, the hydraulic rods 202 in the telescopic grooves 201 on both sides of the crusher body 1 are controlled to push the upper arc plate 204 downward through the clamping plate 203, creating a compression space between it and the lower arc plate 205. The bubble wrap waste material is then compressed and limited by the upper and lower arc plates 204 and 205, and then conveyed by the feeding roller 206 to the cutter force plate 310. At this time, the two sets of rotary motors 302 start rotating synchronously, driving the rotary shaft plate 303 to rotate. During the rotation of the rotary shaft plate 303, the connecting rod 305 rotates through the rotary shaft 304, thereby driving the guide rail slider 307 to reciprocate up and down along the guide rail side plate 306 outside the sliding groove 301. As the guide rail slider 307 reciprocates, it drives the shearing blade 309 to impact the cutter force plate 310 via the shearing frame 308. The waste bubble wrap at position 310 is sheared into strips. These strips slide along the feeding ramp 311 into two sets of crushing blades 401. The blade motor 402 outside the crushing blades 401 drives the crushing blades 401 on the left to rotate, while the driven gear 404 outside the connecting plate 403 drives the other set of crushing blades 401 to rotate in the opposite direction, thus achieving an inward squeezing effect and cutting the strips into small pieces. These small pieces fall onto the screening screen 406. An external vibrating motor drives the vibrating frame 405 to vibrate. Pieces that meet the size requirements pass through the screening screen 406 and fall into the waste collection bin 408 below it. Pieces larger than the acceptable size slide through the discharge plate 407 and fall into the waste collection bin 408 below it. This completes the process of using a waste processing device for bubble wrap processing.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste treatment device for bubble film processing, comprising a crusher body (1), characterized in that: A bubble wrap waste feeding assembly (2) is installed on the inner side of the crusher body (1). The bubble wrap waste feeding assembly (2) includes telescopic grooves (201) arranged on the front and rear sides of the crusher body (1). A feeding roller (206) is arranged on the right side of the telescopic groove (201). A bubble wrap waste shearing assembly (3) is arranged on the right side of the feeding roller (206). The bubble wrap waste shearing assembly (3) includes a sliding groove (301) arranged on the right side of the feeding roller (206). A guide rail side plate (306) is welded to the outer side of the sliding groove (301). A guide rail slider (307) is installed on the outer side of the guide rail side plate (306). The middle slot of the guide rail slider (307) is connected to... There is a shearing frame (308), a shearing blade (309) is welded in the middle of the shearing frame (308), a cutting blade force plate (310) is provided on the left side of the shearing blade (309), a feeding sloping plate (311) is provided on the lower side of the shearing blade (309), a waste crushing and screening assembly (4) is provided on the lower side of the feeding sloping plate (311), the waste crushing and screening assembly (4) includes a crushing shaft blade (401) provided on the lower side of the feeding sloping plate (311), a shaft blade motor (402) is connected to the rear shaft of the crushing shaft blade (401), a connecting plate (403) is installed on the front side of the crushing shaft blade (401), and a driven gear (404) is provided on the front side of the connecting plate (403).

2. The waste processing apparatus for air bubble film processing according to claim 1, wherein Hydraulic rods (202) are installed on the inner side of the telescopic groove (201). A clamping plate (203) is welded to the end of the hydraulic rod (202). An upper arc plate (204) is screwed to the lower side of the clamping plate (203). A lower arc plate (205) is provided on the lower side of the upper arc plate (204). The hydraulic rod (202) and the clamping plate (203) drive the upper arc plate (204) to form a lifting structure. The upper arc plate (204) and the lower arc plate (205) are symmetrically arranged. Both the upper arc plate (204) and the lower arc plate (205) are concave inward. The surfaces of the upper arc plate (204) and the lower arc plate (205) are polished.

3. The waste processing apparatus of claim 1, wherein The feeding rollers (206) are arranged symmetrically in two sets, one above the other, and the surface of the feeding rollers (206) is covered with rubber material.

4. The waste processing apparatus of claim 1, wherein A rotary motor (302) is installed at the upper rear end of the sliding groove (301), a rotary shaft plate (303) is installed at the upper front end of the sliding groove (301), a rotary shaft (304) is installed at the lower side of the rotary shaft plate (303), and a connecting rod (305) is axially connected to the lower side of the rotary shaft (304). The rotary motor (302) and the rotary shaft (304) form a rotating structure through the rotary shaft plate (303), and the connecting rod (305) is axially connected to the guide rail slider (307).

5. The waste treatment apparatus for bubble film processing according to claim 4, wherein The guide rail slider (307) and the guide rail side plate (306) are connected by a slot. The rotating shaft (304) and the guide rail slider (307) form a vertical reciprocating structure through the connecting rod (305). The guide rail slider (307) drives the shearing blade (309) to cooperate with the shearing blade force plate (310) to form a shearing structure.

6. The waste processing apparatus of claim 1, wherein, The crushing shaft blades (401) are arranged in two groups, and the crushing shaft blades (401) are interlocked with each other. The shaft blade motor (402) drives the crushing shaft blades (401) to form a rotating structure. The crushing shaft blades (401) rotate driven by the driven gear (404).

7. The waste treatment apparatus for air bubble film processing according to claim 1, wherein A vibrating frame (405) is provided on the lower side of the crushing shaft blade (401). A screening screen (406) is installed in the middle of the vibrating frame (405). A discharge plate (407) is welded to the right side of the screening screen (406). A waste collection bin (408) is installed on the lower side of the screening screen (406) and the discharge plate (407).

Citation Information

Patent Citations

  • Air bubble film processing waste treatment equipment

    CN218196322U