Waste organic waste treatment device and waste organic waste treatment system including the same
Patent Information
- Application Number
- KR1020250208324
- Authority / Receiving Office
- KR · KR
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2025-11-13
- Filing Date
- 2025-12-23
- Publication Date
- 2026-08-05
- Estimated Expiration
- 2045-12-23
Smart Images

Figure R1020250208324_ABST
Abstract
Description
Technology Field
[0001] The present invention relates to a waste organic matter treatment device and a waste organic matter treatment system including the same, and more specifically, to a waste organic matter treatment device and a waste organic matter treatment system including the same that can treat waste organic matter including discarded food waste, sewage sludge, livestock manure, etc. using microorganisms. Background Technology
[0002] Due to recent industrial development and population growth, the amount of waste generated is increasing day by day. As waste causes environmental pollution and often results in the discarding of valuable resources contained within it, the efficient treatment and recovery of waste are considered crucial. Waste can be classified into organic and inorganic waste based on the characteristics of its constituent materials.
[0003] Organic waste can be defined as animal or plant waste derived from living organisms, with an organic waste content of 40% or more.
[0004] The types and sources of waste included in this category of organic waste are diverse. Food waste, sludge from sewage and wastewater treatment plants, waste from seafood processing plants, waste from agricultural and livestock processing plants, residues from food and paper mills, slaughterhouse waste, and livestock manure are examples of organic waste.
[0005] The increase in organic waste is emerging as the primary cause of environmental and water pollution. In particular, livestock manure discharged from farms is a solid-liquid substance generally produced during the metabolic processes of livestock, consisting of high-concentration organic matter with a BOD of approximately 20,000 to 30,000 ppm. Because this manure is composed of high concentrations of organic matter, discharging it without a separate treatment process leads to the pollution of rivers and lakes. Furthermore, it contains large amounts of nitrogen and phosphorus, causing eutrophication in water systems and rendering river water unusable for purposes such as drinking water and agricultural use.
[0006] High-concentration organic waste is difficult to treat due to its high moisture content and high concentration of emitted pollutants, and is generally disposed of through methods such as landfilling, incineration, and fermentation.
[0007] Meanwhile, the composting technology for sludge in wastewater treatment plants generally involves mixing and drying the sludge with sawdust, rice husks, etc., to adjust the moisture content within the sludge to around 60%, followed by a first fermentation process and a second fermentation process, after which foreign substances are removed, and the resulting product is used as compost or fertilizer.
[0008] However, a limitation of sewage sludge composting technology is that the processing capacity is very limited because the fermentation and decomposition of sewage sludge requires a long time and a large area.
[0009] In addition, sewage sludge is difficult to separate into water and solids, and there are concerns regarding odor generation and secondary pollution caused by the addition of chemicals during the wastewater treatment process. Furthermore, there are issues such as the risk of proliferation of pathogenic microorganisms and high operating costs for the treatment system.
[0010] Furthermore, food waste generated in households and restaurants contains a significant amount of moisture, leading to decomposition and the emission of severe odors during the waiting period for disposal. In particular, due to the characteristics of Korean food culture, food waste contains not only high moisture but also a considerably high salt content; if simply landfilled, this causes serious environmental pollution, including soil and groundwater contamination from leachate. Moreover, the severity of the disposal issue is very high because it requires vast landfill sites and is difficult to incinerate. Accordingly, as part of efficient food waste disposal methods, plans to recycle food waste into livestock feed or soil-improving fertilizer (compost) are being actively pursued; however, due to the high salt content, these methods are not very effective, and the actual processing volume remains minimal.
[0011] Therefore, as landfilling and incineration still account for a large proportion of the primary methods for food waste disposal, the risk of environmental pollution is increasing day by day. Furthermore, these conventional food waste disposal methods inevitably entail the generation of foul odors and inconvenience associated with collection, transportation, and storage, and also face the problem of requiring large-scale treatment facilities.
[0012] Meanwhile, as a solution to the problems of such typical food waste disposal methods, food dryers have recently appeared that allow for the heating and drying of food waste generated in households for disposal; however, these food dryers have not been an appropriate solution because they require a very long drying time and consume a significant amount of electricity.
[0013] Accordingly, recently, numerous food waste processors utilizing microorganisms have been proposed that conveniently decompose food waste generated in households and other sources into a liquid state using aerobic microorganisms, thereby allowing it to be discharged directly into the sewer without a separate collection process; examples of this include Korean registered patents No. 10-1463574 and No. 10-1351606. However, such processors generally suffer from a problem of reduced fermentation processing capacity because air is supplied to the upper side of the mixing tank, which prevents easy penetration into the waste organic matter located at the lower side of the mixing tank (or decomposition tank).
[0014] Meanwhile, when treating waste organic matter including the aforementioned livestock manure, sewage sludge, and food waste, gas is typically generated within the mixing tank and discharged to the outside. Before discharging the gas generated during waste organic matter treatment to the outside, it is heated or passed through deodorizing and filtration means to remove odors or harmful substances. Additionally, to improve waste organic matter treatment and energy efficiency, the gas is circulated to utilize the heat generated during the treatment.
[0015] There is a continuous demand for improved methods that can more efficiently utilize the heat of the gas generated and discharged from the mixing tank and enhance gas treatment efficiency. Prior art literature
[0016] Korean Registered Patent Publication No. 10-1029764: Device for fermenting livestock manure and sewage sludge using soil microorganisms and method for manufacturing fermented compost using the same. Korean Registered Patent Publication No. 10-0893588: Horizontal stirring type device for fuel and composting livestock manure resources. Korean Registered Patent Publication No. 10-1351606: Food waste treatment device. The problem to be solved
[0017] The present invention aims to solve the aforementioned problems by providing an improved waste organic matter treatment device that can more efficiently utilize the heat of the gas emitted while treating waste organic matter and has improved gas treatment efficiency.
[0018] In addition, the present invention aims to provide a waste organic matter treatment device with improved durability by preventing dust contained in the gas from adhering to or accumulating on the chamber surrounding the lower part of the decomposition tank and by dispersing the high-temperature gas flowing into the chamber inlet.
[0019] In addition, the present invention aims to provide a waste organic matter treatment device that improves stirring and fermentation efficiency by applying a stirring member combining a spiral structure and a paddle structure, and facilitates the opening and closing of a discharge port for the discharge of treated waste organic matter.
[0020] In addition, the present invention aims to provide a waste organic matter treatment system capable of detecting the weight of input waste organic matter and notifying a user or manager, and then crushing and grinding the input waste organic matter and fermenting it using microorganisms. means of solving the problem
[0021] The waste organic matter treatment device of the present invention for achieving the above-mentioned purpose comprises: a waste organic matter decomposition tank having an inlet formed on one side for introducing waste organic matter and a fermentation space inside for treating the waste organic matter introduced through the inlet; a stirring member that rotates to promote decomposition as the waste organic matter and microorganisms are mixed within the waste organic matter decomposition tank; a driving unit for rotating the stirring member; an external air intake unit that heats the external air and introduces it into the waste organic matter decomposition tank; a gas discharge unit including a discharge blower that sucks in gas generated as the waste organic matter and microorganisms react in the waste organic matter decomposition tank, and a plurality of gas treatment heaters that heat the gas sucked in from the discharge blower in multiple stages; and a heater cleaning unit for cleaning the gas treatment heaters.
[0022] The above stirring member preferably comprises a first stirring section that induces stirring so that the waste organic matter and microorganisms in a first region around a rotating shaft rotatably mounted within the waste organic matter decomposition tank and the waste organic matter and microorganisms in a second region around the first region move in opposite directions toward both sides or the center of the waste organic matter decomposition tank along the length direction, and a second stirring section that induces mixing by pulling up or striking the waste organic matter and microorganisms that have descended to the lower part of the waste organic matter decomposition tank toward the upper side of the waste organic matter decomposition tank.
[0023] The first stirring section comprises a plurality of pairs of first stirring support bars that extend apart from each other on both sides of the rotation axis and are spaced apart from each other along the longitudinal direction of the rotation axis; a plurality of first spiral stirring blades, one end of which is connected to one end of one of the first stirring support bars among the pair of first stirring support bars positioned in the second region and the other end of which is connected to one end of one of the first stirring support bars among the other pair of first stirring support bars; and a plurality of second spiral stirring blades that are spirally extended in a direction opposite to the spiral extension direction of the first spiral stirring blade, one end of which is connected to the remaining first stirring support bar among the pair of first stirring support bars positioned in the first region and the other end of which is connected to the remaining first stirring support bar among the other pair of first stirring support bars; and the second stirring section comprises a plurality of second stirring support bars that extend along the rotation axis to be positioned between different pairs of the first stirring support bars, and the It is preferable to provide a plurality of stirring paddles at each end of the second stirring support bar, which are formed to extend long in the longitudinal direction of the rotation axis and become wider as they move away from the second stirring support bar.
[0024] It is preferable that the above stirring member has an external air inlet channel formed so that external air flows into the rotating shaft and moves to the waste organic matter elimination tank through the first and second stirring support bars and the stirring paddle side.
[0025] The above gas discharge unit further comprises a discharge blower that sucks in gas generated in the waste organic matter decomposition tank and a heating chamber that surrounds the lower perimeter of the waste organic matter decomposition tank, and a plurality of the above gas treatment heaters comprise a first gas treatment heater that incinerates gas discharged through the discharge blower and a second gas treatment heater that incinerates gas passing through the heating chamber, and the first and second gas treatment heaters each comprise a heating rod that extends long in one direction and a heating blade that extends spirally around the circumference of the heating rod, and it is preferable that each comprises a heating member formed of a carbon nanotube material and a heating housing formed to surround the heating member.
[0026] The heater cleaning unit preferably comprises a pair of heater cleaning valves installed with the heating housing in between; and a pair of heater cleaning ports installed between one heater cleaning valve and the heating housing and between the other heater cleaning valve and the heating housing, respectively, and communicating with the heating housing, so that air is introduced into one side of the heating housing and discharged to the other side of the heating housing when the heater cleaning valves are closed.
[0027] It is preferable that the above gas discharge unit further comprises a high heat diffusion member installed within the heating chamber facing the end of the exhaust pipe extending from the first gas treatment heater to the heating chamber, so that the gas flowing from the exhaust pipe into the heating chamber is not directly delivered to the outer surface of the waste organic matter elimination tank but is dispersed radially around the end of the exhaust pipe and introduced into the heating chamber.
[0028] The above gas discharge unit may further comprise a chamber cleaning unit including a vibrator installed on the outer surface of the heating chamber, a first chamber cleaning port installed on one side of the heating chamber to allow high-pressure air to be introduced, and a second chamber cleaning port installed in the heating chamber spaced apart from the first chamber cleaning port to allow foreign substances inside the heating chamber to be discharged together with the high-pressure air introduced through the first chamber cleaning port.
[0029] Meanwhile, the waste organic matter treatment system of the present invention preferably comprises: a waste organic matter crusher capable of detecting the weight of the input waste organic matter and notifying a user or manager of the detection result, and crushing or grinding the input waste organic matter; a waste organic matter transfer device capable of transferring the waste organic matter crushed or ground in the waste organic matter crusher to the waste organic matter treatment device; and a waste organic matter treatment device capable of treating the waste organic matter supplied through the waste organic matter transfer device using microorganisms, and discharging the generated gas to the outside after deodorizing and heating. Effects of the invention
[0030] The waste organic matter treatment device of the present invention has the advantage of improving decomposition efficiency and increasing energy efficiency by promoting the reaction between waste organic matter and microorganisms, as the heated gas discharged circulates around the lower perimeter of the waste organic matter decomposition tank and is reintroduced into the waste organic matter decomposition tank through a stirring member and an external air intake unit.
[0031] In addition, the waste organic matter treatment device of the present invention has the advantage of improving deodorization efficiency by removing odors remaining in the gas through multi-stage gas treatment heaters and masking agent spraying.
[0032] The waste organic matter treatment device of the present invention has the advantage of high management efficiency, as the first and second gas treatment heaters are formed from carbon nanotube material that exhibits minimal change in efficiency even with increased accumulation time, thereby increasing energy saving effects through the fabrication and installation of a new structure to enhance thermal efficiency and lifespan, and the first and second gas treatment heaters have a modular structure that allows for separation.
[0033] The waste organic matter treatment device of the present invention is provided with a cleaning means capable of removing foreign substances within the first and second gas treatment heaters, which has the advantage of maintaining heating efficiency and improving durability.
[0034] In addition, the waste organic matter treatment device of the present invention can prevent dust contained in the gas from adhering within the heating chamber that surrounds the lower part of the decomposition tank to supply heated gas, thereby improving the efficiency of gas discharge.
[0035] In addition, the waste organic matter treatment device of the present invention can disperse and supply heated gas into a heating chamber surrounding the lower part of the waste organic matter decomposition tank, thereby preventing waste organic matter from adhering within the waste organic matter decomposition tank and further improving fermentation treatment efficiency.
[0036] The waste organic matter treatment device of the present invention recovers the discharged gas and recirculates it into the decomposition tank to prevent hot air loss and reuse it, thereby increasing the efficiency of the chamber and enhancing the deodorization effect. Brief explanation of the drawing
[0037] FIG. 1 is a perspective view of a waste organic matter treatment device according to one embodiment of the present invention, and FIG. 2 is a partially separated perspective view of the waste organic matter treatment device of FIG. 1, and FIG. 3 is a perspective view of a stirring member of a waste organic matter treatment device of FIG. 1, and FIG. 4 is a side view of the waste organic matter treatment device of FIG. 1, and FIG. 5 is a side cross-sectional view of the waste organic matter treatment device of FIG. 1, and FIG. 6 is a rear view of the waste organic matter treatment device of FIG. 1, and FIG. 7 is a drawing of the suction blower and the external air heating heater side of the waste organic matter treatment device of FIG. 1, and FIG. 8 is a drawing of the discharge door side of the waste organic matter treatment device of FIG. 1, and FIG. 9 is a block diagram of a waste organic matter treatment system according to one embodiment of the present invention, and FIG. 10 is a flowchart of a waste organic matter treatment process using the waste organic matter treatment system of FIG. 9, and FIG. 11 is a drawing of a high-temperature diffusion member of a gas discharge unit according to another embodiment of the present invention. Specific details for implementing the invention
[0038] Hereinafter, a waste organic matter treatment device according to the present invention and a waste organic matter treatment system including the same will be described in more detail with reference to the attached drawings.
[0039] FIGS. 1 to 10 illustrate a waste organic matter treatment device (5) according to one embodiment of the present invention and a waste organic matter treatment system (1) including the same.
[0040] A waste organic matter treatment device (5) according to one embodiment of the present invention comprises: a housing (6) having an internal space and a first inlet (7) formed at the top for introducing waste organic matter; a waste organic matter decomposition tank (20) mounted in the internal space and having a second inlet (26) formed to communicate with or penetrate the first inlet (7), and having a fermentation space in which microorganisms for treating waste organic matter introduced through the second inlet (26) are stored; a stirring member (45) that rotates to promote decomposition as waste organic matter and microorganisms are mixed within the waste organic matter decomposition tank (20); a driving unit (60) for rotating the stirring member (45); an external air intake unit (70) that heats the external air and introduces it into the waste organic matter decomposition tank (20); and a gas discharge unit (100) that heats and discharges the gas generated as waste organic matter and microorganisms react in the waste organic matter decomposition tank (20). A gas circulation unit (200) is provided, which is connected to an external air intake unit (70) at the rear end of the gas discharge unit (100) or to the front end of the gas discharge unit (100).
[0041] The housing (6) is formed in the shape of a rectangular parallelepiped and a first input port (8) is formed on the upper side of the center, and an input port opening / closing door (14) for opening and closing the first input port (8) is installed on the upper side.
[0042] The housing (6) comprises a base portion (7) formed in the shape of a square plate, a center housing portion (8) located at the center side of the base portion (7) and surrounding the waste organic matter elimination tank (20) described later, having a first inlet (9) formed therein and an inlet opening / closing door (14) installed therein, a first side housing portion (10) surrounding a driving unit (60) mounted on the other side of the waste organic matter elimination tank (20), and a second side housing portion (12) surrounding an external air intake unit and a gas discharge unit mounted on one side of the waste organic matter elimination tank (20).
[0043] A collection container lift (15) is installed on the front side of the center housing (8) to lift the waste organic matter collection container (W) and turn it over toward the first input port (9). Thus, the waste organic matter collected in the waste organic matter collection container (W) can be easily fed into the fermentation space of the waste organic matter decomposition tank (20).
[0044] The housing (6) is rotatably connected at one end to a support frame (16) protruding upwardly from the upper rear side of the center housing part (8) and rotatably connected at the other end to the upper end of the input opening / closing door (14), and is equipped with at least one door actuator (17) that rotates the input opening / closing door (14) according to the length extension / extension.
[0045] And, as shown in FIG. 1, a plurality of clamping members (18) are installed at the top of the center housing part (8) to be driven to press or release the inlet opening / closing door (14) downward by a separate actuator (19) that can be extended / retracted to seal the inlet opening / closing door (14).
[0046] Multiple clamping members (18) press both sides of the input opening / closing door (14) with the door actuator (17) in between.
[0047] The clamping member (18) can prevent odor leakage and leaking even when the internal pressure of the extinguishing tank increases. Preferably, the allowable pressure of the clamping member is 70 kg / cm2 and the operating angle is 95 to 179 degrees.
[0048] The first side housing part (10) is equipped with first and second side opening / closing doors (11a, 11b) that rotate to open the first side space (10a) described later, and the second side housing part (12) is equipped with third and fourth side opening / closing doors (not shown) that rotate to open the second side space (12a) described later.
[0049] Although not shown, it is preferable to install fifth and sixth side opening / closing doors on the side facing the rear of the center housing part (8) to open the center space (8a) of the interior space (6a).
[0050] Although not specifically illustrated, a driving means for rotating a stirring member (45) and a control unit are mounted in the first side space (10a) of the first side housing part (10).
[0051] The microorganisms stored in the fermentation space (22) of the waste organic matter decomposition tank (20) are not limited as long as they can decompose food, but it is preferable to store aerobic microorganisms, and high-concentration soil microorganisms (VIO-GRAN) in the form of a light brown powder mixed with microorganisms, grain husks, culture medium, etc., with Bachillus Subtils as the main component may also be stored.
[0052] The waste organic matter elimination tank (20) is provided with first and second side plates (27, 31) formed to correspond to the cross-sectional shape of the internal space (6) of the housing (6), an elimination tank main body (21), and a top plate (25).
[0053] A load cell capable of detecting the input waste organic matter is installed at the bottom of the first and second side plates (27, 31) or the housing (6), and the amount of reduction and elimination can be checked within 24 hours through a display installed on one side of the housing.
[0054] The main body (21) of the extinction group is formed with the longitudinal direction, that is, both sides in the left and right directions and the upper side open.
[0055] The first and second side plates (27, 31) are connected to the open sides of the excretion tank body (21) and installed upright relative to the base (7), so as to be parallel to each other and close both sides of the fermentation space (22).
[0056] The first and second side plates (27, 31) are formed so that their edges contact the respective inner circumferences facing the housing, thereby dividing the internal space into a center space (8a), a first side space (10a), and a second side space (12a).
[0057] The first and second side plates (27, 31) protrude upward and downward and forward and sideways, respectively, relative to the extinguishing tank main body (21) so that the bottom and side portions of the extinguishing tank main body (21) are spaced apart from the inner surface of the housing (10).
[0058] The first side plate (27) is formed with a first bearing mounting hole (28) formed horizontally and spaced apart in the front-rear direction on the inner side of the center, into which a first bearing (30) is mounted for supporting the rotation of the rotation axis (46) of the stirring member (45), and first through holes (29) are formed on both sides of the lower side.
[0059] The second side plate (31) is formed with a second bearing mounting hole (32) formed horizontally and spaced apart in the front-rear direction on the inner side of the center side to support rotation on the other side of the rotation axis (46), and a second through hole (33) is formed on both sides of the lower side.
[0060] And, as shown in FIGS. 5, 6 and 8, on one side of the excretion tank body (21), a discharge door (35) for discharging to the outside residual waste organic matter that has not been excreted and whose volume has been reduced while fermenting the waste organic matter, and a discharge door driving unit (36) for opening and closing the discharge door (35) are installed.
[0061] The discharge door drive unit (36) comprises a first link bar (37a) rotatably installed on the discharge door (35) and a second link bar (37b) rotatably connected to the first link bar (37a) at one end; a worm wheel shaft (39) rotatably installed on a gearbox (38) installed on one side of the exhaust body (21) adjacent to the discharge door (35) and having the second link bar (37a) connected to one end thereon, a worm wheel (40) mounted on the worm wheel shaft (39), a worm gear (41) meshing with the worm wheel (40), and a handle (43) mounted on the shaft (42) of the worm gear (41) protruding from the gearbox (38).
[0062] The link member (37) connected to the discharge door (35) has a structure in the form of a robot arm that can be folded or unfolded, so that the discharge door (35) can be easily opened and closed by rotating the handle (43) and the appropriate amount of discharge can be controlled.
[0063] Meanwhile, the stirring member (45) comprises a first stirring part (47) that induces stirring so that the waste organic matter (not shown) and microorganisms (not shown) in a first region (A) around a rotating shaft (46) rotatably mounted within the waste organic matter decomposition tank (20) and the waste organic matter and microorganisms in a second region (B) around the first region move in opposite directions toward both sides or the center side of the waste organic matter decomposition tank (20); and a second stirring part (53) that induces mixing by pulling up or striking the waste organic matter and microorganisms that have gone down to the lower part of the waste organic matter decomposition tank (20) toward the upper side of the waste organic matter decomposition tank (20).
[0064] The first stirring section (47) comprises a plurality of first stirring support bars (48) that extend apart from each other on both sides of the width of the rotation axis (46) and are spaced apart from each other in the longitudinal direction of the rotation axis (46); and a plurality of first spiral stirring blades (49) that have one end connected to one end of one of the first stirring support bars (48) among the pair of first stirring support bars (48) positioned in the second area (B), and the other end connected to one end of one of the first stirring support bars (48) among the other pair of first stirring support bars (48). A plurality of second spiral stirring blades (50) are spirally extended in a direction opposite to the spiral extension direction of the first spiral stirring blade (49), such that one side is connected to the other first stirring support bar (48) among the pair of first stirring support bars (48) positioned in the first area (A), and the other side is connected to the other first stirring support bar (48) among the other pair of first stirring support bars (48).
[0065] The second stirring section (53) is provided with a plurality of second stirring support bars (54) that extend radially along the rotation axis (46) so as to be positioned between different pairs of first stirring support bars (48), and a plurality of stirring paddles (56) formed at each end of the second stirring support bars (54) that extend long in the longitudinal direction of the rotation axis (46) and become wider as they move away from the second stirring support bar (57).
[0066] The stirring member (45) has an external air inflow path formed so that external air flows into the rotation shaft (46) and moves to the fermentation space (22) through the first and second stirring support bars (48, 54) and the stirring paddle (56).
[0067] Although not specifically illustrated, the rotation shaft (46) has a first hollow formed along the longitudinal direction on the inside, which is open at one end to which the first bearing (30) is connected.
[0068] And, the first and second stirring support bars (48, 54) are open at the ends connected to the rotation shaft (46) to form second and third hollows that are respectively connected to the first hollow of the rotation shaft (46), and external air discharge holes (48a, 54a) are respectively formed on the sides to be connected to the second or third hollow.
[0069] The first stirring support bar (48) has a closed end facing away from the rotation axis (46).
[0070] However, the second stirring support bar (54) is formed so that the end facing away from the rotation axis (46) is also open.
[0071] The stirring paddle (56) has an internal space formed so that outside air introduced into the rotating shaft (46) and the second stirring support bar (54) is discharged into the fermentation space (22), and a plurality of outside air discharge holes (56a) communicating with the internal space are formed.
[0072] The drive unit (60) for rotating the stirring member (45) is installed in the center space (8a) and comprises a stirring drive motor (61) in which the drive shaft (62) penetrates the second through hole (33) of the second side plate (31), a drive pulley (63) mounted on the drive shaft (62) protruding into the second side space (12a), a driven pulley (64) mounted on the rotation shaft (46) of the stirring member (45), and a stirring drive chain (65) connecting the drive pulley (63) and the driven pulley (64).
[0073] Although the stirring member (45) is not specifically illustrated, it may be provided with a foreign substance adhesion prevention layer formed by coating with Teflon or DLC (Diamond-Like Carbon) to prevent microorganisms or waste organic matter from adhering.
[0074] The stirring drive motor (61) may be a hydraulic motor. In this case, the drive unit (60) is not shown, but is for controlling the drive motor (61) and includes a hydraulic pump, a fluid tank, and a valve, and is equipped with a hydraulic unit connected to a control unit (not shown) located on the side of the second side space (12a).
[0075] The external air intake unit (70) is provided with an intake blower (71) placed in the first side space (10a), a first supply pipe (73) extending from the discharge port (72) of the intake blower (71) to an external air heating heater (74) for heating the external air, and a second supply pipe (83) extending from the external air heating heater (74) to an external air inlet chamber (81) that surrounds the rotating shaft (46).
[0076] An external heating heater (74) comprises a heating rod (76) that extends in one direction and a heating blade (77) that extends spirally around the heating rod, a heating member (75) formed of a carbon nanotube material, and a heating housing (78) formed to surround the heating member.
[0077] The heating housing (78) is formed in a cylindrical shape having an internal space, and the first supply pipe (73) is connected to one side. Additionally, the other side of the heating housing (78), where the second supply pipe (83) is connected in the longitudinal direction, is formed such that the diameter decreases in the direction of the second supply pipe (83).
[0078] One end of the heating member (75) is fixed to one end of the heating housing (78).
[0079] And, the outside air intake unit (70) further includes a first heater cleaning unit (85) for cleaning the outside air heating heater (74).
[0080] The first heater cleaning unit (85) is equipped with a first heater cleaning valve (86) installed between one end of the heating housing (78) and the second supply pipe (83) to open and close the second supply pipe (83); and a first heater cleaning port (87) installed between the first heater cleaning valve (86) and the heating housing (78) so that foreign matter inside the heating housing (78) can be discharged by high-pressure air supplied from the first supply pipe (73) when the first heater cleaning valve (86) is closed. First heater cleaning port (87) It is not shown in the diagram, but is opened and closed by a valve.
[0081] The first heater cleaning unit (85) may further include a second heater cleaning valve (not shown) installed in the first supply pipe (73) and a second cleaning port (not shown) installed between the second heater cleaning valve and the heating housing (78) and openable by a separate valve.
[0082] Also, although not shown, the external air intake unit (70) may be equipped with a mesh-shaped first filtration filter on one side of the second supply pipe (83).
[0083] The gas exhaust unit (100) is mounted through one side of the upper portion of the waste organic matter elimination tank (20) and comprises: a first exhaust section (101) into which gas generated in the waste organic matter elimination tank (20) flows; an exhaust blower (107) connected to the first exhaust section (101) to suck in gas; a first gas treatment heater (110) for incinerating the gas discharged through the exhaust blower (107); a second exhaust section (108) extending from the exhaust blower (107) to the first gas treatment heater (110); a third exhaust section (121) for circulating the gas discharged from the first gas treatment heater (110) around the lower circumference of the waste organic matter elimination tank (20) and then discharging it upward; and a second gas treatment heater (131) for secondarily heating the gas discharged from the third exhaust section (121). It is equipped with an odor masking part (145) that deodorizes the gas heated secondarily in the second gas treatment heater (131) and a fourth exhaust part (141) that discharges the gas deodorized by the odor masking part to the outside.
[0084] The first exhaust section (101) is equipped with a first exhaust pipe (102) that is mounted through the upper side, i.e., the rear side, of the first side plate (27) so that gas generated in the fermentation space (22) is moved to the first side space (10a), a second filtration filter (104) mounted at the lower end of the first exhaust pipe (102), and a second exhaust pipe (105) that extends from the second filtration filter (168) to the intake port of the exhaust blower (107).
[0085] The second exhaust section (108) is provided with a third exhaust pipe (109) that extends from the exhaust port (107a) of the exhaust blower (107), passes through the first through hole (29) of the first side plate (27), and extends to the first gas treatment heater (110).
[0086] The third exhaust section (121) is provided with a fourth exhaust pipe (122) extending from the first gas treatment heater (110), a heating chamber (125) surrounding the lower circumference of the waste organic matter elimination tank (20), a plurality of fifth exhaust pipes (123) branching from the fourth exhaust pipe (122) and extending to both upper sides of the heating chamber (125), and a sixth exhaust pipe (124) that is bent upwardly and extends to the upper side of the heating chamber (115) so that the gas introduced into the heating chamber (115) through the fifth exhaust pipe (123) is discharged upward, and is connected to the upper side of the second gas treatment heater (131).
[0087] The fourth exhaust section (141) is equipped with a seventh exhaust pipe (142) that moves the gas heated in the second gas treatment heater (131) upward, and an opening / closing valve (143) that opens and closes the fourth exhaust pipe.
[0088] The odor masking unit (145) is not specifically illustrated but comprises a masking material storage tank (146) in which a masking material (not illustrated) is stored, a masking material supply pipe (147) extending from the masking material storage tank (146) toward the seventh exhaust pipe (142), and a dispenser (148) that sprays the masking material stored in the masking material storage tank (146) toward the seventh exhaust pipe (142). The masking material is not limited as long as it can deodorize gas.
[0089] The dispenser (148) may be controlled by the control unit and may have a structure in which a masking material is pumped at regular intervals and sprayed into the seventh exhaust pipe (142).
[0090] The first and second gas treatment heaters (110, 131) have the same structure and are described together.
[0091] The first and second gas treatment heaters (110, 131) each include a heating rod (112, 133) that extends in one direction and a heating blade (113, 134) that extends spirally around the heating rod, and each includes a heating member (111, 132) formed of a carbon nanotube material and a heating housing (114, 135) formed to surround the heating member (111, 132).
[0092] A pair of vortex induction tubes (116) with decreasing outer diameters in a direction away from each other are mounted on both sides of the heating housing (114) of the first gas treatment heater (110) in the longitudinal direction.
[0093] Although not shown, a pair of vortex induction tubes (116) may also be installed at both ends of the heating housing (114, 135) of the second gas treatment heater (131).
[0094] Also, it is preferable that the first gas treatment heater (110) is detachably flanged to a pair of vortex induction tubes (116), and the second gas treatment heater (131) is detachably flanged to the sixth exhaust pipe (124) and the seventh exhaust pipe (142).
[0095] Meanwhile, the gas discharge unit (100) further comprises first and second heater cleaning units (151, 161) installed respectively before and after the first and second gas treatment heaters (110, 131).
[0096] The first and second heater cleaning units (151, 161) are intended to discharge foreign substances that may accumulate inside the first and second gas treatment heaters (110, 131) to the outside, thereby maintaining the heating efficiency of the first and second gas treatment heaters (110, 131).
[0097] The first and second heater cleaning units (151, 161) are installed between the third exhaust pipe (109) and the fourth exhaust pipe (122) with the heating housing (114, 135) in between, or between the sixth exhaust pipe (124) and the seventh exhaust pipe (142), and a pair of heater cleaning valves (152, 153); Each is provided with a pair of heater cleaning ports (154, 155) that are respectively installed between one heater cleaning valve (152) and the heating housing (114, 135) and between the other heater cleaning valve (153) and the heating housing (114, 135) and communicate with the heating housing (114, 135), so that air is introduced into one side of the heating housing (114, 135) and discharged to the other side of the heating housing (114, 135) when the heater cleaning valves (152, 153) are closed.
[0098] Meanwhile, the gas exhaust unit (100) further comprises a high heat diffusion member (161) installed in the heating chamber (125) facing the end of the fifth exhaust pipe (123), so that the gas flowing from the fifth exhaust pipe (123) into the heating chamber (125) is not directly delivered to the outer surface of the waste organic matter elimination tank (20) but is dispersed radially around the end of the fifth exhaust pipe (123) and flows into the heating chamber (125).
[0099] The high heat diffusion member (161) is formed concavely so that the center side facing the end of the fifth exhaust pipe (123) is recessed more than the edge side.
[0100] The high heat diffusion member (161) is supported by a plurality of protruding ribs (162) that extend parallel to each other along the circumferential direction at the end of the fifth exhaust pipe (123). However, unlike what is illustrated, it may be fixed within the heating chamber (25) or fixed to the extinguishing tank body (21).
[0101] As a second embodiment of the present invention, the high heat diffusion member (161) may be formed such that the center side facing the end of the fifth exhaust pipe (123) is more convex than the edge side, as shown in FIG. 11.
[0102] And, the gas exhaust unit (100) further includes a chamber cleaning unit (165) that prevents foreign matter from adhering or accumulating inside the heating chamber (25).
[0103] The chamber cleaning unit (165) comprises a vibrator (166) installed on the outer surface of the heating chamber (25), a first chamber cleaning port (167) installed on one side of the heating chamber (25) through which high-pressure air can be introduced, and a second chamber cleaning port (168) installed in the heating chamber spaced apart from the first chamber cleaning port, through which foreign substances inside the heating chamber can be discharged along with the high-pressure air introduced through the first chamber cleaning port (167).
[0104] Although the first chamber cleaning port (167) and the second chamber cleaning port (168) are not shown, they are each opened and closed by a valve, and a compressor is connected to either of the first and second chamber cleaning ports (167, 168).
[0105] The vibrator (166) may be a general air hammer vibrator or an electric electronic hammer capable of continuous striking at regular intervals, and is not limited to any type that can generate vibration in the heating chamber (25).
[0106] In addition, it is preferable that the fifth exhaust pipe (123) and the sixth exhaust pipe (124) be equipped with separate valves to close the chamber (25).
[0107] Meanwhile, the gas circulation unit (200) is equipped with a main circulation pipe (201) extended from the seventh exhaust pipe, a first branch circulation pipe (203) extended from the main circulation pipe (201) to the first supply pipe (73) of the external air intake unit (70), a second branch circulation pipe (205) extended from the main circulation pipe (201) to the third exhaust pipe (109), a first circulation control valve (202) for opening and closing the main circulation pipe (201), a first circulation control valve (204) for opening and closing the first branch circulation pipe (202), and a second circulation control valve (206) for opening and closing the second branch circulation pipe (204).
[0108] The waste organic matter treatment device (5) according to one embodiment of the present invention described above has the advantage that the heated gas discharged is circulated around the lower circumference of the waste organic matter decomposition tank (20) and is re-introduced into the waste organic matter decomposition tank through the stirring member (45) and the external air intake unit (70), thereby promoting the reaction between the waste organic matter and microorganisms, improving decomposition efficiency, and increasing energy efficiency.
[0109] In addition, the waste organic matter treatment device (5) according to one embodiment of the present invention has the advantage of being able to remove odors remaining in the gas through multi-stage gas treatment heaters and masking agent spraying, thereby improving deodorization efficiency.
[0110] A waste organic matter treatment device (5) according to one embodiment of the present invention has the advantage of minimizing heat loss by increasing the energy saving effect through the installation of a new structure for increasing thermal efficiency and lifespan, in which the first and second gas treatment heaters (110, 131) are formed of a carbon nanotube material that has little change in efficiency even with an increase in accumulated time, and the first and second gas treatment heaters (110, 131) have a modular structure that is separable, thereby providing high management efficiency.
[0111] A waste organic matter treatment device (5) according to one embodiment of the present invention has the advantage of being able to maintain heating efficiency and improve durability by providing a cleaning means capable of removing foreign substances within the first and second gas treatment heaters (110, 131).
[0112] In addition, the waste organic matter treatment device (5) according to one embodiment of the present invention can prevent dust contained in the gas from adhering within the heating chamber that surrounds the lower part of the decomposition tank to supply heated gas, thereby improving the efficiency of gas discharge.
[0113] In addition, the waste organic matter treatment device (5) according to one embodiment of the present invention can disperse and supply heated gas supplied into a heating chamber surrounding the lower part of the waste organic matter decomposition tank, thereby preventing waste organic matter from adhering within the waste organic matter decomposition tank and further improving the fermentation treatment efficiency.
[0114] A waste organic matter treatment device (5) according to one embodiment of the present invention recovers the discharged gas and recirculates it into the decomposition tank to prevent hot air loss and reuse it, thereby increasing the efficiency of the chamber and improving the deodorization effect.
[0115] Meanwhile, FIG. 11 schematically illustrates a waste organic matter treatment system (1) according to one embodiment of the present invention.
[0116] A waste organic matter treatment system (1) according to one embodiment of the present invention comprises: a waste organic matter crusher (2) capable of detecting the weight of the waste organic matter introduced and notifying a user or manager of the detection result, and crushing or grinding the introduced waste organic matter; a waste organic matter transfer device (3) capable of transferring the waste organic matter crushed or ground in the waste organic matter crusher to the waste organic matter treatment device; and a waste organic matter treatment device (5) capable of treating the waste organic matter supplied through the waste organic matter transfer device using microorganisms, and discharging the generated gas to the outside after deodorizing and heating.
[0117] Although not specifically illustrated, the waste organic material shredder (2) comprises: a shredding chamber provided with an input port for introducing waste organic material; a pair of roll crushers installed to interlock with each other within the shredding chamber; a roll crusher drive unit for rotating the roll crushers; a weight sensor for detecting the load of the shredding chamber; an input unit for inputting a person's unique information or, in the case of a public housing unit, household information into the shredding chamber for introducing waste organic material; a shredding control unit that receives the detection information transmitted from the weight sensor after the input port of the shredding chamber is closed, controls the transmission of waste input amount information through a display or speaker provided on one side of the shredding chamber, and drives the roll crusher drive unit; and a communication unit capable of transmitting the detection information from the weight sensor and the input information from the input unit to a management server and a user terminal under the control of the shredding control unit.
[0118] Waste organic matter fed into the waste organic matter shredder (2) is shredded and crushed, and then transferred to the waste organic matter transfer device.
[0119] The waste organic material transfer device (3) is equipped with a transfer pipe extending from the lower part of the crushing chamber to the first input port (9) of the waste organic material processor (1), a transfer screw contained within the transfer pipe, and a screw drive motor for rotating the transfer screw.
[0120] The waste organic material conveying device (3) is connected to the lower part of the crushing chamber to facilitate the inflow of waste organic material crushed by the roll crusher drive unit, and it is preferable that the lower part of the crushing chamber be formed to taper as it goes downward.
[0121] The crushing chamber above may have a storage capacity of 200 kg, and the waste organic material transfer device (3) may be controlled to transfer 20 kg at a time to the waste organic material treatment tank (5) every 24 hours.
[0122] The screw drive motor above may be controlled by the crushing control unit, or the waste organic material conveying device (3) may be equipped with a separate control device.
[0123] The waste organic matter treatment process using the waste organic matter treatment system (1) according to one embodiment of the present invention is as follows.
[0124] First, referring to FIG. 12, when waste organic matter is fed into the waste organic matter shredder (2), the shredding control unit performs a weighing operation to determine the amount of waste organic matter fed into the shredding chamber by comparing the weight of the shredding chamber before the waste organic matter is fed and the weight of the shredding chamber after the waste organic matter is fed, using the detection information transmitted from the weight detection sensor.
[0125] Then, the crushing control unit notifies the user terminal and the management server of the weighing result through the communication unit, and then drives the roll crusher drive unit so that the waste organic material is crushed and ground.
[0126] The crushed and ground waste organic matter is transported to the waste organic matter processor (5) by the waste organic matter transport device (3).
[0127] Waste organic matter fed into the waste organic matter treatment unit (5) is disposed of and fermented in the waste organic matter disposal tank (20), and the fermentation and disposal are promoted by a stirring member (45) that can discharge outside air and mix waste organic matter and microorganisms.
[0128] The gas generated during the fermentation and decomposition of waste organic matter in the waste organic matter decomposition tank (20) is collected by a gas discharge unit, and harmful gases are removed and deodorized through the first and second gas treatment heaters (110, 131) and the odor masking unit (145) and discharged to the outside.
[0129] A portion of the gas deodorized by the first and second gas treatment heaters (110, 131) and the odor masking unit (145) is circulated to the front side of the external air intake unit (70) or the gas discharge unit (100), and the remaining portion is discharged to the outside (30~40%).
[0130] A waste organic matter treatment system (1) according to one embodiment of the present invention can notify a user or manager of the amount of waste organic matter to be input, and can treat the input waste organic matter by crushing and breaking it and then fermenting it using microorganisms, thereby improving the efficiency of waste organic matter management and treatment. Explanation of the symbols
[0131] 5 : Waste organic matter disposer 6 : Housing 20 : Waste organic matter elimination tank 45 : Stirring element 70: Outdoor air intake unit 74: Outdoor air heating heater 85: 1st Heater Cleaning Unit 100: Gas Exhaust Unit 110: Heater for 1st gas treatment 131: Heater for 2nd gas treatment 151: Second heater cleaning unit 152, 153: Heater cleaning valves 154, 155: Ports for heater cleaning 156: Third heater cleaning unit 161: High heat diffusion component 165: Chamber cleaning unit 166 : Vibrator 167 : Port for cleaning the first chamber 168: Port for 2nd Chamber Cleaning 200: Gas Circulation Unit
Claims
Claim 1 A waste organic matter decomposition tank having an inlet formed on one side for introducing waste organic matter and a fermentation space inside for treating the waste organic matter introduced through the inlet; a stirring member that rotates to promote decomposition as waste organic matter and microorganisms are mixed within the waste organic matter decomposition tank; a driving unit for rotating the stirring member; an external air intake unit that heats external air and introduces it into the waste organic matter decomposition tank; a gas exhaust unit comprising a discharge blower that sucks in gas generated as the waste organic matter and microorganisms react in the waste organic matter decomposition tank, and a plurality of gas treatment heaters that heat the gas sucked in from the discharge blower in multiple stages; and a heater cleaning unit for cleaning the gas treatment heaters; wherein the gas exhaust unit further comprises a discharge blower that sucks in gas generated in the waste organic matter decomposition tank and a heating chamber that surrounds the lower perimeter of the waste organic matter decomposition tank, and the plurality of gas treatment heaters [receive] the gas discharged through the discharge blower A waste organic matter treatment device characterized by having a first gas treatment heater for incineration and a second gas treatment heater for incinerating gas that has passed through the heating chamber, wherein the first and second gas treatment heaters each include a heating rod extended in one direction and a heating blade spirally extended around the heating rod, and each having a heating member formed of a carbon nanotube material and a heating housing formed to surround the heating member. Claim 2 In claim 1, the stirring member comprises a first stirring section that induces stirring so that the waste organic matter and microorganisms in a first region around a rotating shaft rotatably mounted within the waste organic matter decomposition tank and the waste organic matter and microorganisms in a second region around the first region move in opposite directions toward both sides or the center side of the waste organic matter decomposition tank in the longitudinal direction, and a second stirring section that induces mixing by pulling up or striking the waste organic matter and microorganisms that have descended to the lower side of the waste organic matter decomposition tank toward the upper side of the waste organic matter decomposition tank, wherein the first stirring section comprises a plurality of first stirring support bars that extend apart from each other on both sides of the rotating shaft and are spaced apart from each other in the longitudinal direction of the rotating shaft, and a plurality of first spirals, one end of which is connected to one end of one of the first stirring support bars among the pair of first stirring support bars positioned in the second region, and the other end of which is connected to one end of one of the other pair of first stirring support bars. A waste organic matter treatment device characterized by comprising a stirring blade, a plurality of second spiral stirring blades that are spirally extended in a direction opposite to the spiral extension direction of the first spiral stirring blade, such that one end of each second stirring support bar among a pair of first stirring support bars positioned in the first region is connected to the other first stirring support bar and the other end is connected to the other first stirring support bar among the other pair of first stirring support bars, and the second stirring section having a plurality of second stirring support bars extended along the rotation axis positioned between different pairs of first stirring support bars, and a plurality of stirring paddles formed at each end of the second stirring support bars, which are extended long in the longitudinal direction of the rotation axis and have a width that increases as they move away from the second stirring support bars. Claim 3 A waste organic matter treatment device according to claim 2, wherein the stirring member is characterized by having an external air inlet path formed so that external air is introduced into the rotating shaft and moves to the waste organic matter elimination tank through the first and second stirring support bars and the stirring paddle side. Claim 4 A waste organic matter treatment device according to claim 1, wherein the stirring member is characterized by having a foreign substance adhesion prevention layer coated on its outer surface. Claim 5 delete Claim 6 A waste organic matter treatment device according to claim 1, wherein the heater cleaning unit comprises: a pair of heater cleaning valves each installed with the heating housing in between; and a pair of heater cleaning ports each installed between one of the heater cleaning valves and the heating housing and between the other of the heater cleaning valves and the heating housing, and communicating with the heating housing, such that air is introduced into one side of the heating housing and discharged to the other side of the heating housing when the heater cleaning valves are closed. Claim 7 A waste organic matter treatment device according to claim 1, further comprising: a high heat diffusion member installed in the heating chamber facing the end of an exhaust pipe extending from the first gas treatment heater to the heating chamber, such that the gas flowing from the exhaust pipe into the heating chamber is not directly delivered to the outer surface of the waste organic matter elimination tank but is dispersed radially around the end of the exhaust pipe and introduced into the heating chamber. Claim 8 A waste organic matter treatment device according to claim 1, wherein the gas discharge unit further comprises a chamber cleaning unit including a vibrator installed on the outer surface of the heating chamber, a first chamber cleaning port installed on one side of the heating chamber to allow high-pressure air to be introduced, and a second chamber cleaning port installed in the heating chamber spaced apart from the first chamber cleaning port to allow foreign substances inside the heating chamber to be discharged together with the high-pressure air introduced through the first chamber cleaning port. Claim 9 A waste organic matter treatment device according to claim 7, wherein the high heat diffusion member is characterized in that the central side facing the end of the exhaust pipe is concave so as to be recessed compared to the edge side, or is formed to become convex as it extends from the edge side toward the central side. Claim 10 A waste organic matter treatment device according to claim 1, further comprising a discharge door for discharging to the outside residual waste organic matter that has been reduced in volume and not eliminated while fermenting the waste organic matter on the side of the waste organic matter elimination tank, and a discharge door driving unit for opening and closing the discharge door, wherein the discharge door driving unit comprises a link member including a first link bar rotatably installed on the discharge door and a second link bar rotatably connected to one side of the first link bar; a worm wheel shaft rotatably installed on a gearbox installed on one side of the waste organic matter elimination tank adjacent to the discharge door and having the second link bar connected to one end, a worm wheel mounted on the worm wheel shaft, a worm gear meshing with the worm wheel, and a handle mounted on the shaft of the worm gear protruding from the gearbox. Claim 11 A waste organic matter treatment device according to claim 1, further comprising: a door actuator for rotating an inlet opening / closing door that opens / closes an inlet formed in the waste organic matter decomposition tank according to length expansion; and a plurality of clamping members installed on the upper part of the waste organic matter decomposition tank so as to be rotatable to press down or release pressure on both sides of the inlet opening / closing door with the door actuator in between. Claim 12 A waste organic material shredder capable of detecting the weight of input waste organic material and notifying a user or manager of the detection result, and capable of crushing or grinding the input waste organic material; a waste organic material conveying device for conveying the waste organic material crushed or ground by the waste organic material shredder; and a waste organic material treatment device capable of treating the waste organic material supplied through the waste organic material conveying device using microorganisms, and capable of deodorizing and heating the generated gas and discharging it to the outside; wherein the waste organic material treatment device comprises a waste organic material decomposition tank having an input port formed on one side for introducing waste organic material and a fermentation space inside for treating the waste organic material introduced through the input port; a stirring member that rotates to promote decomposition as the waste organic material and microorganisms are mixed within the waste organic material decomposition tank; a driving unit for rotating the stirring member; an external air intake unit that heats the external air and introduces it into the waste organic material decomposition tank; and the gas generated as the waste organic material and microorganisms react in the waste organic material decomposition tank A waste organic matter treatment system comprising: a gas discharge unit including a discharge blower for sucking gas and a plurality of gas treatment heaters for heating the gas sucked from the discharge blower in multiple stages; and a heater cleaning unit for cleaning the gas treatment heaters; wherein the gas discharge unit further comprises a discharge blower for sucking gas generated in the waste organic matter decomposition tank and a heating chamber surrounding the lower perimeter of the waste organic matter decomposition tank; wherein the plurality of gas treatment heaters comprises a first gas treatment heater for incinerating gas discharged through the discharge blower and a second gas treatment heater for incinerating gas that has passed through the heating chamber; wherein the first and second gas treatment heaters each comprise a heating rod extended in one direction and a heating blade spirally extended around the circumference of the heating rod, and each comprises a heating member formed of a carbon nanotube material and a heating housing formed to surround the heating member. Claim 13 delete
Citation Information
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