A wear-resistant and scour-resistant pipeline and its manufacturing method

Abstract

The invention discloses a wear-resisting and scour-resisting pipeline and a production method thereof, and belongs to special pipelines in the field of pipeline transportation. A rubber lining is arranged in the pipeline, a framework of the rubber lining is made of aramid glass fibers and polyamide fabrics, special anti-corrosion rubber is used as a base material to be mixed with the rubber lining, and highly wear-resisting materials such as carborundum micro powder or zirconium carbide micro power, alumina micro powder, monox micro powder and monatomic silicon micro powder are supplementally used for filling during mixing, so that the strength, wear resistance, scour resistance and puncture resistance of the rubber lining are improved to the greatest extent, the rubber lining is enabled to have not only a certain strength, wear resistance, scour resistance and puncture resistance but also a certain rebound resilience and flexibility, and service life of the pipeline is prolonged substantially.

Description

technical field

[0001] The invention relates to a special pipeline in the pipeline transportation field, in particular to a wear-resistant and scour-resistant pipeline and a manufacturing method thereof. Background technique

[0002] Pipeline transportation is a common transportation method in the industrial field. Commonly used pipelines are generally made of metal or cast in cement concrete. When transporting corrosive liquids or low-concentration mortars, the inner wall of the pipeline will be washed and corroded for a long time. , friction will cause its service life to be greatly reduced. Therefore, in order to improve its service life, linings are often installed in the pipeline. These lining materials are generally alloys, cement pouring layers or polymer material layers, but they are not very good. Solve the problem of low service life.

[0003] Rubber is an elastic polymer that can be obtained from the sap of some plants (natural rubber) or man-made (synthetic rubb...

Examples

Embodiment 1

[0018] A wear-resistant and scour-resistant pipeline, which is composed of a pipeline body and a layer of rubber lining arranged in the pipeline body. The rubber lining is composed of aramid fiberglass and nylon fiber as the skeleton, and special corrosion-resistant rubber is used as the base material. It is made by adding silicon carbide powder with a particle size of 150 mesh, alumina powder with a particle size of 150 mesh, silicon oxide powder with a particle size of 200 mesh, and simple silicon powder with a particle size of 300 mesh as admixtures. Among them, the content of aramid glass fiber The content of nylon fiber is 6%, the content of silicon carbide powder is 0.5%, the content of alumina powder is 0.3%, the content of silicon oxide powder is 0.2%, the content of simple silicon powder is 0.1%, and the rest is Special corrosion-resistant rubber.

[0019] The manufacturing method of the wear-resistant and scour-resistant pipeline first prepares the rubber lining, and...

Embodiment 2

[0029] A wear-resistant and scour-resistant pipeline, which is composed of a pipeline body and a layer of rubber lining arranged in the pipeline body. The rubber lining is composed of aramid fiberglass and nylon fiber as the skeleton, and special corrosion-resistant rubber is used as the base material. It is made by adding zirconium carbide powder with a particle size of 150 mesh, alumina powder with a particle size of 150 mesh, silicon oxide powder with a particle size of 200 mesh, and simple silica powder with a particle size of 300 mesh as admixtures. Among them, the content of aramid glass fiber The content of nylon fiber is 6.4%, the content of zirconium carbide powder is 0.6%, the content of alumina powder is 0.5%, the content of silicon oxide powder is 0.3%, the content of elemental silicon powder is 0.2%, and the rest is Special corrosion-resistant rubber.

[0030] The manufacturing method of the wear-resistant and scour-resistant pipeline first prepares the rubber lin...

Embodiment 3

[0040]A wear-resistant and scour-resistant pipeline, which is composed of a pipeline body and a layer of rubber lining arranged in the pipeline body. The rubber lining is composed of aramid fiberglass and nylon fiber as the skeleton, and special corrosion-resistant rubber is used as the base material. It is made by adding zirconium carbide powder with a particle size of 150 mesh, alumina powder with a particle size of 150 mesh, silicon oxide powder with a particle size of 200 mesh, and simple silica powder with a particle size of 300 mesh as admixtures. Among them, the content of aramid glass fiber The content of nylon fiber is 6.2%, the content of zirconium carbide powder is 0.55%, the content of alumina powder is 0.4%, the content of silicon oxide powder is 0.25%, the content of elemental silicon powder is 0.15%, and the rest is Special corrosion-resistant rubber.

[0041] The manufacturing method of the wear-resistant and scour-resistant pipeline first prepares the rubber l...

technical field

[0001] The invention relates to a special pipeline in the pipeline transportation field, in particular to a wear-resistant and scour-resistant pipeline and a manufacturing method thereof. Background technique

[0002] Pipeline transportation is a common transportation method in the industrial field. Commonly used pipelines are generally made of metal or cast in cement concrete. When transporting corrosive liquids or low-concentration mortars, the inner wall of the pipeline will be washed and corroded for a long time. , friction will cause its service life to be greatly reduced. Therefore, in order to improve its service life, linings are often installed in the pipeline. These lining materials are generally alloys, cement pouring layers or polymer material layers, but they are not very good. Solve the problem of low service life.

[0003] Rubber is an elastic polymer that can be obtained from the sap of some plants (natural rubber) or man-made (synthetic rubb...

Examples

Embodiment 1

[0018] A wear-resistant and scour-resistant pipeline, which is composed of a pipeline body and a layer of rubber lining arranged in the pipeline body. The rubber lining is composed of aramid fiberglass and nylon fiber as the skeleton, and special corrosion-resistant rubber is used as the base material. It is made by adding silicon carbide powder with a particle size of 150 mesh, alumina powder with a particle size of 150 mesh, silicon oxide powder with a particle size of 200 mesh, and simple silicon powder with a particle size of 300 mesh as admixtures. Among them, the content of aramid glass fiber The content of nylon fiber is 6%, the content of silicon carbide powder is 0.5%, the content of alumina powder is 0.3%, the content of silicon oxide powder is 0.2%, the content of simple silicon powder is 0.1%, and the rest is Special corrosion-resistant rubber.

[0019] The manufacturing method of the wear-resistant and scour-resistant pipeline first prepares the rubber lining, and...

Embodiment 2

[0029] A wear-resistant and scour-resistant pipeline, which is composed of a pipeline body and a layer of rubber lining arranged in the pipeline body. The rubber lining is composed of aramid fiberglass and nylon fiber as the skeleton, and special corrosion-resistant rubber is used as the base material. It is made by adding zirconium carbide powder with a particle size of 150 mesh, alumina powder with a particle size of 150 mesh, silicon oxide powder with a particle size of 200 mesh, and simple silica powder with a particle size of 300 mesh as admixtures. Among them, the content of aramid glass fiber The content of nylon fiber is 6.4%, the content of zirconium carbide powder is 0.6%, the content of alumina powder is 0.5%, the content of silicon oxide powder is 0.3%, the content of elemental silicon powder is 0.2%, and the rest is Special corrosion-resistant rubber.

[0030] The manufacturing method of the wear-resistant and scour-resistant pipeline first prepares the rubber lin...

Embodiment 3

[0040]A wear-resistant and scour-resistant pipeline, which is composed of a pipeline body and a layer of rubber lining arranged in the pipeline body. The rubber lining is composed of aramid fiberglass and nylon fiber as the skeleton, and special corrosion-resistant rubber is used as the base material. It is made by adding zirconium carbide powder with a particle size of 150 mesh, alumina powder with a particle size of 150 mesh, silicon oxide powder with a particle size of 200 mesh, and simple silica powder with a particle size of 300 mesh as admixtures. Among them, the content of aramid glass fiber The content of nylon fiber is 6.2%, the content of zirconium carbide powder is 0.55%, the content of alumina powder is 0.4%, the content of silicon oxide powder is 0.25%, the content of elemental silicon powder is 0.15%, and the rest is Special corrosion-resistant rubber.

[0041] The manufacturing method of the wear-resistant and scour-resistant pipeline first prepares the rubber l...