A tool for detecting wrong rivet studs
By designing the wrong rivet stud detection tool, and using profiling plates, detection mechanisms and integrated red and green LED lamp beads to achieve automated detection, the problems of low detection efficiency and missed detection in the existing technology are solved, and the accuracy and efficiency of detection are improved.
Patent Information
- Application Number
- CN201811045456.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-09-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2038-09-07
AI Technical Summary
When detecting wrong rivet studs, the recognition is low when there are many types of numbers and types, visual fatigue inspection is easy to miss, and the use of caliper detection cannot meet the efficiency needs of large-scale production.
A wrong rivet stud detection tool is designed, including a profiling plate, a detection mechanism and a red and green LED integrated lamp bead. The design of the profiling plate and a pad plate is adapted to the press rivet studs of different heights, and automated detection is achieved using the detection mechanism and LED lamp beads.
It improves the detection efficiency, avoids missed detection and error detection, enhances the accuracy and stability of the product, and meets the inspection needs of large-scale production.
Smart Images

Figure CN108955467B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of detection tooling, in particular to a detection tooling for mis-riveted studs. Background Art
[0002] The self-clinching stud is a fastener used for sheet metal, thin plates, chassis, and cabinets. The self-clinching stud has a hexagonal shape at one end and a cylindrical shape at the other end. There is a back-cut groove between the hexagonal side and the cylindrical shape, and its inner shape is an internal thread. The hexagonal head is pressed into the preset hole of the thin plate by a press (the aperture of the preset hole is generally slightly larger than the cylindrical outer diameter of the self-clinching stud) to cause plastic deformation around the hole. The deformed part is squeezed into the back-cut groove of the self-clinching nut column, so that the self-clinching nut column is riveted to the thin plate, thereby forming an effectively fixed internal thread on the thin plate.
[0003] At present, the known methods of checking missing studs on stamped parts are to use manual visual inspection and caliper measurement tools. The recognition of the rivet stud structure on the visually inspected parts is low when the number and types are large, and visual fatigue inspection will also result in omissions. Using caliper inspection cannot meet the efficiency requirements of mass production. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides a mis-rivet stud detection tool, which solves the problem that the recognition is low when the number and types are large, visual fatigue inspection will also result in omissions, and the use of caliper inspection cannot meet the efficiency requirements of mass production.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a tool for detecting wrongly riveted studs, including a profiling plate, a battery box is fixedly connected to one side of the top of the profiling plate, a battery is fixedly connected inside the battery box, a switch is fixedly connected to the top of the profiling plate and close to the battery box, a wire groove is opened on the top of the profiling plate, a red and green LED integrated lamp bead is fixedly connected to the top of the profiling plate close to the wire groove, a first pad, a second pad and a third pad are fixedly connected to the top of the profiling plate in sequence, a detection mechanism is fixedly connected to the top of the profiling plate, the first pad, the second pad and the third pad and at a position corresponding to the forked end of the wire groove, an iron plate is fixedly connected to the bottom of the profiling plate and at a position corresponding to the detection mechanism, and a pressure-riveted stud is arranged between the detection mechanism and the two sides opposite to the iron plate and inside the profiling plate.
[0008] Preferably, the red and green LED integrated lamp beads include red LED lamp beads and green LED lamp beads.
[0009] Preferably, the detection mechanism includes a fixed plate, the top of the fixed plate is fixedly connected to the top of the contour plate, the first pad, the second pad or the third pad by a fixing bolt, and one side of the fixed plate is fixedly connected to the detection device by a fixing screw and a fixing nut.
[0010] Preferably, the detection device includes a fixed shell, in which a support frame, a first metal contact piece, and a second metal contact piece are fixedly connected in sequence, a steel spring is fixedly connected to one side of the bottom of the fixed shell, a switch is slidably connected to the bottom of the fixed shell, and one side of the support frame is rotatably connected to a micro-motion travel piece through a support seat.
[0011] Preferably, one side of the micro-motion stroke piece is fixedly connected to a steel spring sheet, one end of the micro-motion stroke piece away from the steel spring sheet can contact the first metal contact sheet or the second metal contact sheet, and the micro-motion stroke piece is made of metal.
[0012] Preferably, the positive terminal of the battery is electrically connected to the positive terminals of the red LED lamp bead and the green LED lamp bead through a wire, the negative terminal of the red LED lamp bead is electrically connected to the second metal contact piece through a wire, the negative terminal of the green LED lamp bead is electrically connected to the first metal contact piece through a wire, and the negative terminal of the battery is electrically connected to the iron plate through a wire via a switch.
[0013] Preferably, the surface of the iron plate is provided with through holes adapted to the pressure riveting studs, and the surface of the profiling plate is provided with through holes adapted to the pressure riveting studs at positions corresponding to the detection mechanism.
[0014] Preferably, the fixing plate is an L-shaped structure, and a through hole adapted to fit the fixing bolts and the fixing screw is provided on the surface of the fixing plate.
[0015] Preferably, the red and green LED integrated lamp beads correspond to the detection mechanisms one by one, and one side of the red and green LED integrated lamp beads is marked with a number corresponding to the detection mechanism.
[0016] (III) Beneficial effects
[0017] The present invention provides a mis-riveted stud detection tool, which has the following beneficial effects:
[0018] The mis-rivet stud detection tooling has a first pad, a second pad and a third pad fixedly connected in sequence through the top of a profiling plate, and a detection mechanism is fixedly connected to the top of the profiling plate, the first pad, the second pad and the third pad and at a position corresponding to the forked end of the wire trough. The pad can be used to detect rivet studs of different heights and sizes. The detection mechanism is fixedly connected to the surface of the profiling plate, which solves the problems of confusion, detection errors and long detection cycle in actual production, improves the detection efficiency, avoids missed detection and wrong detection, and improves product installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a distribution diagram of the cable trough structure of the present invention;
[0020] Figure 2 This is a structural distribution diagram of the pad of the present invention;
[0021] Figure 3 It is a schematic diagram of the structure of the present invention;
[0022] Figure 4 For the present invention Figure 3 Middle AA section view;
[0023] Figure 5 It is a schematic diagram of the structure of the detection mechanism of the present invention;
[0024] Figure 6 It is a schematic diagram of the detection principle of the present invention;
[0025] Figure 7 It is a structural schematic diagram of the fixing plate of the present invention;
[0026] In the figure: 1- profiling plate, 2- battery box, 3- battery, 4- switch, 5- wire slot, 6- red and green LED integrated lamp beads, 61- red LED lamp beads, 62- green LED lamp beads, 7- first pad, 8- second pad, 9- third pad, 10- detection mechanism, 101- fixing plate, 102- fixing bolt, 103- fixing screw, 104- fixing nut, 105- detection device, 1051- fixing shell, 1052- support frame, 1053- first metal contact piece, 1054- second metal contact piece, 1055- steel spring piece, 1056- switch, 1057- support seat, 1058- micro travel piece, 11- iron plate, 12- pressure riveting stud. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-7The present invention provides a technical solution: a tool for detecting wrongly riveted studs, comprising a profiling plate 1, a battery box 2 is fixedly connected to one side of the top of the profiling plate 1, a battery 3 is fixedly connected in the battery box 2, a switch 4 is fixedly connected to the top of the profiling plate 1 and the side close to the battery box 2, a wire groove 5 is opened on the top of the profiling plate 1, a red and green LED integrated lamp bead 6 is fixedly connected to the side of the top of the profiling plate 1 close to the wire groove 5, a first pad 7, a second pad 8 and a third pad 9 are fixedly connected to the top of the profiling plate 1 in sequence, a detection mechanism 10 is fixedly connected to the top of the profiling plate 1, the first pad 7, the second pad 8 and the third pad 9 and at a position corresponding to the forked end of the wire groove 5, an iron plate 11 is fixedly connected to the bottom of the profiling plate 1 and at a position corresponding to the detection mechanism 10, and a pressure riveted stud 12 is arranged between the detection mechanism 10 and the two sides opposite to the iron plate 11 and inside the profiling plate 1.
[0029] The red and green LED integrated lamp bead 6 includes a red LED lamp bead 61 and a green LED lamp bead 62 .
[0030] The detection mechanism 10 includes a fixed plate 101, the top of which is fixedly connected to the top of the contour plate 1, the first pad 7, the second pad 8 or the third pad 9 via a fixing bolt 102, and one side of the fixed plate 101 is fixedly connected to a detection device 105 via a fixing screw 103 and a fixing nut 104.
[0031] The detection device 105 includes a fixed shell 1051, inside which a support frame 1052, a first metal contact piece 1053, and a second metal contact piece 1054 are fixedly connected in sequence, a steel spring piece 1055 is fixedly connected to one side of the bottom of the fixed shell 1051, a switch 1056 is slidably connected to the bottom of the fixed shell 1051, and one side of the support frame 1052 is rotatably connected to a micro-stroke piece 1058 through a support seat 1057.
[0032] One side of the fine-motion stroke piece 1058 is fixedly connected to the steel spring piece 1055 , and one end of the fine-motion stroke piece 1058 away from the steel spring piece 1055 can contact the first metal contact piece 1053 or the second metal contact piece 1054 . The fine-motion stroke piece 1058 is made of metal.
[0033] The positive terminal of the battery 3 is electrically connected to the positive terminals of the red LED lamp bead 61 and the green LED lamp bead 62 through a wire, the negative terminal of the red LED lamp bead 61 is electrically connected to the second metal contact piece 1054 through a wire, the negative terminal of the green LED lamp bead 62 is electrically connected to the first metal contact piece 1053 through a wire, and the negative terminal of the battery 3 is electrically connected to the iron plate 11 through a wire via the switch 4.
[0034] The surface of the iron plate 11 is provided with through holes adapted to the pressure riveting studs 12 , and the surface of the profiling plate 1 is provided with through holes adapted to the pressure riveting studs 12 at positions corresponding to the detection mechanism 10 .
[0035] The fixing plate 101 is an L-shaped structure, and a through hole adapted to the fixing bolt 102 and the fixing screw rod 103 is formed on the surface of the fixing plate 101 .
[0036] The red and green LED integrated lamp beads 6 correspond to the detection mechanisms 10 one by one, and one side of the red and green LED integrated lamp beads 6 is marked with a number corresponding to the detection mechanism 10 .
[0037] During the inspection, the inspection tool is placed on the processed sheet metal surface, and the rivet stud 12 contacts the iron plate 11. If the rivet stud 12 cannot pass through the profiling plate 1 smoothly, the rivet stud 12 is unqualified; when the rivet stud 12 passes through the profiling plate 1 smoothly, the switch 4 is powered on. If the rivet stud 12 meets the requirements, the top of the rivet stud 12 just contacts the steel spring piece 1055. At this time, the negative circuit steel spring piece 1055, the micro-stroke piece 1058 and the first metal contact piece 1053 connect the green LED lamp bead 62 circuit, and the green LED lamp bead 62 lights up; if the rivet stud 12 passes through the profiling plate 1 smoothly, the switch 4 is powered on. If the rivet stud 12 meets the requirements, the top of the rivet stud 12 just contacts the steel spring piece 1055. At this time, the negative circuit steel spring piece 1055, the micro-stroke piece 1058 and the first metal contact piece 1053 connect the green LED lamp bead 62 circuit, and the green LED lamp bead 62 lights up. If the rivet stud 12 is too high, the top of the rivet stud 12 will push up the steel spring piece 1055, and the steel spring piece 1055 will push up the micro-motion stroke piece 1058 through the switch 1056, and the micro-motion stroke piece 1058 will contact the second metal contact piece 1054. At this time, the negative circuit steel spring piece 1055, the micro-motion stroke piece 1058 and the second metal contact piece 1054 will connect the red LED lamp bead 61, and the red LED lamp bead 61 will light up. If the rivet stud 12 is shorter, it cannot contact the steel spring piece 1055, and the red LED lamp bead 61 and the green LED lamp bead 62 will not light up.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tool for detecting mis-rivet studs, comprising a profiling plate (1), characterized in that: A battery box (2) is fixedly connected to one side of the top of the profiling plate (1), a battery (3) is fixedly connected inside the battery box (2), a switch (4) is fixedly connected to the top of the profiling plate (1) and the side close to the battery box (2), a wire groove (5) is provided on the top of the profiling plate (1), a red and green LED integrated lamp beads (6) are fixedly connected to the side of the top of the profiling plate (1) close to the wire groove (5), a first pad (7), a second pad (8) and a third pad (9) are fixedly connected to the top of the profiling plate (1) in sequence, and the profiling plate A detection mechanism (10) is fixedly connected to the top of the first pad (7), the second pad (8) and the third pad (9) and located at a position corresponding to the bifurcated end of the wire trough (5); an iron plate (11) is fixedly connected to the bottom of the profiling plate (1) and located at a position corresponding to the detection mechanism (10); and a pressure riveting stud (12) is provided between the two opposite sides of the detection mechanism (10) and the iron plate (11) and located inside the profiling plate (1); The red and green LED integrated lamp bead (6) comprises a red LED lamp bead (61) and a green LED lamp bead (62); The detection mechanism (10) comprises a fixing plate (101), the top of the fixing plate (101) being fixedly connected to the top of the profiling plate (1), the first pad (7), the second pad (8) or the third pad (9) via a fixing bolt (102), and one side of the fixing plate (101) being fixedly connected to a detection device (105) via a fixing screw (103) and a fixing nut (104); The detection device (105) comprises a fixed shell (1051), wherein a support frame (1052), a first metal contact sheet (1053), and a second metal contact sheet (1054) are fixedly connected in sequence inside the fixed shell (1051), a steel spring sheet (1055) is fixedly connected to one side of the bottom of the fixed shell (1051), a switch (1056) is slidably connected to the bottom of the fixed shell (1051), and a micro-motion stroke sheet (1058) is rotatably connected to one side of the support frame (1052) via a support seat (1057); One side of the micro-motion stroke piece (1058) is fixedly connected to the steel spring piece (1055), and one end of the micro-motion stroke piece (1058) away from the steel spring piece (1055) can contact the first metal contact piece (1053) or the second metal contact piece (1054), and the micro-motion stroke piece (1058) is made of metal; The positive terminal of the battery (3) is electrically connected to the positive terminals of the red LED lamp bead (61) and the green LED lamp bead (62) through a wire, the negative terminal of the red LED lamp bead (61) is electrically connected to the second metal contact sheet (1054) through a wire, the negative terminal of the green LED lamp bead (62) is electrically connected to the first metal contact sheet (1053) through a wire, and the negative terminal of the battery (3) is electrically connected to the iron plate (11) through a switch (4) through a wire; The surface of the iron plate (11) is provided with a through hole adapted to the pressure riveting stud (12), and the surface of the profiling plate (1) is provided with a through hole adapted to the pressure riveting stud (12) at a position corresponding to the detection mechanism (10); The fixing plate (101) is an L-shaped structure, and a through hole adapted to fit the fixing bolt (102) and the fixing screw rod (103) is provided on the surface of the fixing plate (101); The red and green LED integrated lamp beads (6) correspond to the detection mechanisms (10) one by one, and one side of the red and green LED integrated lamp beads (6) is marked with a number corresponding to the detection mechanism (10).
Citation Information
Patent Citations
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