Cement clinker automatic sampler
By designing an automatic sampler for cement clinker, the automatic sampling of cement clinker is achieved using a hoist and pneumatic material extraction device, the safety hazards and representative problems that cannot be guaranteed in manual sampling are solved, the labor intensity of workers is reduced and the sampling is improved Safety and accuracy of the process.
Patent Information
- Application Number
- CN202010236217.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2040-03-30
AI Technical Summary
The sampling of cement clinker in existing cement plants relies on manual labor, which poses safety risks and is difficult to guarantee. In addition, workers have high labor intensity in high-temperature dust environments, and there is a risk of being swept away by the trough bucket conveyor during the sampling process.
An automatic sampling machine for cement clinker is designed, including a hoist, pneumatic material extraction device, unloading hopper, hopper, storage barrel structure and PLC control system. Automatic sampling is achieved through double-row roller chains and pneumatic material extraction device. Ensure safety and accuracy.
It realizes safe, accurate and automatic sampling of cement clinker, reduces workers' labor intensity, avoids safety hazards caused by manual sampling, and improves the representativeness of the sampling process.
Smart Images

Figure CN111272492B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of construction tool accessories, and in particular relates to an automatic cement clinker sampling machine. Background Art
[0002] Cement clinker is a semi-finished product of cement. The quality of cement directly affects the quality of finished cement. Therefore, in the production process of clinker, it is necessary to take samples at multiple times within 24 hours and conduct physical and chemical analysis on the samples so as to adjust the ingredients and thermal process in time.
[0003] At present, sampling in cement plants is still at the simple stage of manual sampling. Not only is the human factor greatly affected, but the representativeness of the sampling is also difficult to ensure. At the same time, when sampling on a running bucket conveyor, the samplers are not only harmed by high temperature radiation and dust, but also face the risk of being swept away by the bucket conveyor. Summary of the invention
[0004] Based on the above-mentioned deficiencies of the prior art, the present invention provides a safe and accurate cement clinker automatic sampler to eliminate potential safety hazards and reduce the labor intensity of workers.
[0005] The present invention is achieved through the following technical solutions.
[0006] The automatic sampling machine for cement clinker includes: a hoist, a pneumatic material taking device, a discharge hopper, a receiving hopper, a storage barrel structure and a PLC; wherein:
[0007] The elevator comprises an elevator body, a transmission device and a double-row roller chain; the elevator body is a structure composed of four square tubes of equal size, and the square tubes are fixedly connected by horizontal rods or diagonal bars; the bottom of the elevator is fixed to the ground by a negative plane fixing plate, and the middle of the elevator is fixed to the concrete floor by a zero plane fixing plate; a channel for the hopper to run is reserved on the concrete floor; an air compressor and an electric control box are placed on the concrete floor; the transmission device is composed of a No. 1 transmission component and a No. 2 transmission component;
[0008] The first transmission assembly is arranged on the upper part of the elevator body, and includes a reduction motor, a head sprocket, a head sprocket shaft, a head bearing seat and a bearing seat clamping plate; the reduction motor is fixed on one side of the elevator body; the head sprocket shaft passes through the head sprocket and is connected to the head bearing seat through the bearing on the head sprocket shaft, and the head bearing seat is fixed on the elevator body; one end of the head sprocket shaft is connected to the reduction motor through a flat key; the bearing seat clamping plate is clamped at the bottom of the head bearing seat; a U-shaped discharge hopper fixing plate is installed on the square tubes on both sides of the head sprocket; the discharge hopper is fixedly arranged at the lower part of the discharge hopper fixing plate; a slide pipe is connected to the lower part of the discharge hopper; a head proximity switch is provided on the discharge hopper fixing plate;
[0009] The second transmission assembly is arranged at the lower part of the elevator body, and includes a connecting rod, a tail sprocket, a bearing and a tail sprocket tensioning device; the connecting rod passes through the elevator body, and its two ends are connected and fixed to the tail sprocket tensioning device, and the tail sprocket tensioning device is fixed to the elevator body through a steel plate; there are two bearings, and the two bearings are fixed in the middle of the connecting rod; the tail sprocket is sleeved on the two bearings and rotates relative to the two bearings; a tail proximity switch is arranged on the square tube at the lower part of the elevator body;
[0010] The head sprocket is connected to the tail sprocket by a double-row roller chain, so that the receiving hopper at the bottom of the elevator is lifted to the top of the elevator and the materials are unloaded;
[0011] The pneumatic material taking device comprises a slideway with openings at both ends, a cylinder, a material taking frame, a collecting hopper and a joint pipe; the material taking frame is connected from top to bottom and is arranged in the slideway; a connecting piece is arranged at one end of the material taking frame close to the cylinder; the front cylinder cover of the cylinder is fixed to one end of the slideway, and the cylinder front fork of the cylinder is connected to the connecting piece through a pin shaft; a discharge port is opened at the bottom of the slideway, and the collecting hopper is tightly connected to the discharge port; the joint pipe is tightly connected to the bottom of the collecting hopper; a lifting lug is arranged at the top of the slideway; the joint pipe delivers the material to the collecting hopper through the material chute connected to it;
[0012] The other end of the slide is connected to the aggregate chute at the bottom of the crusher; a wear-resistant support plate flush with the bottom of the slide is fixed in the aggregate chute at the bottom of the crusher, and a wear-resistant grate plate is inclined above the wear-resistant support plate, and the wear-resistant grate plate is a rake-shaped structure;
[0013] The receiving hopper is connected to the double-row roller chain through a bent plate welded on the outer link plate of the double-row roller chain;
[0014] The material storage barrel structure is arranged below the slide pipe, and the material storage barrel structure comprises a material storage barrel, a transverse axis passing through the upper part of the material storage barrel, a bearing seat support beam arranged on both sides of the material storage barrel, a sliding bearing seat fixing the transverse axis to one end of the bearing seat support beam, and a barrel turning arm; the other end of the bearing seat support beam is fixed to the elevator body; the barrel turning arm is connected to one end of the transverse axis and is relatively fixed by a flat key; a set screw is provided at the connection between the barrel turning arm and the transverse axis to fix the barrel turning arm to prevent it from sliding in the axial direction with the transverse axis; an induction iron is provided on one side of the lower part of the barrel turning arm; a counter proximity switch is provided on the bearing seat support beam and close to the induction iron, and the counter proximity switch is electrically connected to the time and frequency recorder;
[0015] The air compressor is used to provide compressed gas with a pressure of 0.7Mpa to the cylinder of the pneumatic material taking device; the electric control box is respectively connected to the reduction motor, cylinder solenoid valve, head proximity switch, tail proximity switch, and counter proximity switch; the head proximity switch, tail proximity switch, reduction motor and cylinder are all electrically connected to the PLC; the head proximity switch, tail proximity switch and counter proximity switch are all fixed on the sampler through a mounting plate.
[0016] Preferably, the tail sprocket tensioning device consists of a screw rod, an L-shaped plate with a through hole on one side, a No. 1 nut, a No. 2 nut and a baffle with a through hole; the No. 2 nut, the L-shaped plate and the No. 1 nut are inserted into the screw rod in sequence, the other side of the L-shaped plate is welded to the steel plate, and a hole for the connecting rod to move up and down is provided on the steel plate; the end of the baffle away from the through hole is welded to the lower part of the screw rod; the connecting rod passes through the through hole on the baffle and is connected and fixed to the tail sprocket tensioning device.
[0017] Preferably, a safety guardrail is provided on one side of the elevator body and above the passage.
[0018] Preferably, a hard alloy wear-resistant layer is provided on the upper part of the wear-resistant support plate, and a wear-resistant alloy layer is provided on the upper part of the wear-resistant grate plate; and the vertical distance between the wear-resistant support plate and the wear-resistant grate plate is greater than the height of the slideway.
[0019] Preferably, the slideway is a hollow rectangular column structure.
[0020] Preferably, the slide is connected to the aggregate chute at the bottom of the crusher through an installation fixing frame, and the installation fixing frame is provided with an inner hole of the same size as the cross section of the slide to facilitate the passage of the slide.
[0021] Preferably, the inclination angle of the wear-resistant grate plate is 15-20°.
[0022] Preferably, the reduction motor is fixed to one side of the elevator body through a right-angle reduction motor fixing plate.
[0023] Preferably, the other end of the bearing seat support beam is connected to the elevator body through an angle iron welded to the square tube.
[0024] Preferably, a retaining ring is provided between the head sprocket shaft and the head sprocket; and an adjusting washer is provided on the connecting rod between the screw rod and the elevator body to prevent the tail sprocket from moving left and right during operation.
[0025] Beneficial effects: The sampling machine provided by the present invention can automatically sample cement clinker safely and accurately, avoiding the potential safety hazards caused by manual sampling and also reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is the structural diagram (I) of the present invention;
[0027] Figure 2 It is the structural diagram (II) of the present invention;
[0028] Figure 3 It is a schematic diagram of the upper part of the elevator;
[0029] Figure 4 for Figure 3 K-direction schematic diagram;
[0030] Figure 5 for Figure 4 Middle AA section view;
[0031] Figure 6-1 This is the structural diagram of the bearing seat clamp;
[0032] Figure 6-2 This is the structural diagram of the head bearing seat;
[0033] Figure 7 It is a schematic diagram of the storage barrel structure (I);
[0034] Figure 8 It is a schematic diagram of the storage barrel structure (II);
[0035] Fig. 9 for Figure 7 Middle AA section view;
[0036] Fig.10 for Figure 8 Middle BB section view;
[0037] Fig.11 This is a structural diagram of the pneumatic material taking device;
[0038] Fig.12 for Fig.11 A-direction schematic diagram;
[0039] Fig.13 for Fig.11 Schematic diagram of direction B;
[0040] Fig.14 It is a schematic diagram of the connection between the receiving hopper and the double-row roller chain;
[0041] Fig.15 for Fig.14 Middle AA section view;
[0042] Fig.16 for Fig.14 Middle BB section view;
[0043] Fig.17 It is a schematic diagram of the lower part of the elevator;
[0044] Fig.18 for Fig.17 Side view of
[0045] Fig.19 It is the structural diagram of the tail sprocket tensioning device;
[0046] In the figure: 1- elevator, 2- pneumatic material taking device, 3- discharge hopper, 4- receiving hopper, 5- storage barrel structure, 6- safety guardrail, 7- mounting plate, 8- reduction motor fixing plate, 9- end cover, 10- skeleton oil seal. DETAILED DESCRIPTION
[0047] The embodiments of the present invention will now be described with reference to the accompanying drawings, in which the same element numbers represent the same or similar elements. The automatic cement clinker sampler provided by the present invention is used to sample cement clinker at multiple time periods during the production process, but is not limited to this and can also be used in similar process technologies in other industries. Those skilled in the art will understand that the following embodiments are only used to illustrate the present invention and should not be construed as limiting the scope of the present invention. If the specific technology, connection relationship or conditions are not indicated in the embodiments, the technology, connection relationship, conditions described in the literature in the field or in accordance with the product manual shall be followed. The materials, instruments or equipment used without indicating the manufacturer are all conventional products that can be obtained by purchase.
[0048] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "provided with" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention will be understood according to specific circumstances.
[0049] The structure of the present invention is described below in conjunction with the accompanying drawings.
[0050] Combination Figure 1-19 As shown, the cement clinker automatic sampling machine disclosed in the present invention comprises: a hoist 1, a pneumatic material taking device 2, a discharge hopper 3, a receiving hopper 4, a storage barrel structure 5 and a PLC; wherein:
[0051] The elevator 1 includes an elevator body 11, a transmission device 12 and a double-row roller chain 13; the elevator body 11 is a structure composed of four square tubes 111 of equal size, and the square tubes 111 are fixedly connected by horizontal rods or oblique bars; the bottom of the elevator 1 is fixed to the ground through a negative plane fixing plate 14, and the middle of the elevator 1 is fixed to the concrete floor 16 through a zero plane fixing plate 15; a channel 151 for the operation of the receiving hopper 4 is reserved on the concrete floor 16; an air compressor and an electric control box are placed on the concrete floor 16, and the air compressor is used to provide compressed gas to the cylinder of the pneumatic material taking device, and the pressure is 0.7Mpa; the electric control box is respectively connected to the reduction motor 1211, the cylinder solenoid valve, the head proximity switch 33, the tail proximity switch 1224, and the counter proximity switch 58; the transmission device 12 is composed of a transmission assembly No. 121 and a transmission assembly No. 2 122;
[0052] Specifically, the first transmission assembly 121 is arranged on the upper part of the elevator body 11, and includes a reduction motor 1211, a head sprocket 1212, a head sprocket shaft 1213, a head bearing seat 1214 and a bearing seat clamp 1215; the reduction motor 1211 is fixed to one side of the elevator body, specifically, it is fixed to one side of the elevator body through a right-angle reduction motor fixing plate 8; the head sprocket shaft 1213 passes through the head sprocket 1212 and is connected to the head bearing seat 1214 through the bearing 1223 on the head sprocket shaft 1213, and the head bearing seat 1214 is fixed to the elevator body; the head One end of the sprocket shaft 1213 is connected to the reduction motor 1211 through a flat key; the bearing seat clamping plate 1215 is clamped at the bottom of the head bearing seat 1214; a retaining ring 1216 is provided between the head sprocket shaft 1213 and the head sprocket 1212; a U-shaped discharge hopper fixing plate 31 is installed on the square tube 111 on both sides of the head sprocket 1212; the discharge hopper 3 is fixedly arranged at the lower part of the discharge hopper fixing plate 31; the lower part of the discharge hopper 3 is connected to a slide pipe 32; a head proximity switch 33 is provided on the discharge hopper fixing plate 31, and the head proximity switch 33 is fixed to the discharge hopper fixing plate 31 through the mounting plate 7;
[0053] Specifically, the second transmission assembly 122 is arranged at the lower part of the elevator body 11, and includes a connecting rod 1221, a tail sprocket 1222, a bearing 1223 and a tail sprocket tensioning device 1225; the connecting rod 1221 passes through the elevator body 11, and its two ends are connected and fixed to the tail sprocket tensioning device 1225, and the tail sprocket tensioning device 1225 is fixed to the elevator body 11 through a steel plate; there are two bearings 1223, and the two bearings are fixed in the middle of the connecting rod 1221; the tail sprocket 1222 is sleeved on the two bearings and rotates relative to the two bearings; a tail proximity switch 1224 is provided on the square tube 111 at the lower part of the elevator body 11;
[0054] The head sprocket 1212 is connected to the tail sprocket 1222 by a double-row roller chain 13, so that the receiving hopper at the bottom of the elevator is lifted to the top of the elevator and the materials are unloaded;
[0055] The pneumatic material taking device 2 includes a slide 21 (a hollow rectangular cylinder) with openings at both ends, a cylinder 22, a material taking frame 23, a collecting hopper 24 and a joint pipe 25; the material taking frame 23 is connected from top to bottom and is arranged in the slide 21; a connecting piece 231 is provided at one end of the material taking frame 23 close to the cylinder 22; the front cylinder head of the cylinder 22 is fixed to one end of the slide 21, and the cylinder front fork 221 of the cylinder 22 is connected to the connecting piece 231 through a pin shaft; a discharge port is opened at the bottom of the slide 21, and the collecting hopper 24 is tightly connected to the discharge port; the joint pipe 25 is tightly connected to the bottom of the collecting hopper 24; a lifting ear 26 is provided at the top of the slide 21; the joint pipe 25 delivers the material to the receiving hopper 4 through the material chute 29 connected thereto;
[0056] The other end of the slide 21 is connected to the lower aggregate chute 20 of the crusher by drilling holes and welding. The installation method is: on the outer wall of the lower aggregate chute 20 of the crusher, a square hole is cut with an oxygen-acetylene flame or plasma. The size of this square hole is the same as the inner hole size of the installation frame 30, and then the installation frame 30 is welded on it. A wear-resistant support plate 27 flush with the bottom of the slide 21 is fixed in the lower aggregate chute 20 of the crusher, and a wear-resistant grate plate 28 is inclined above the wear-resistant support plate 27. The wear-resistant grate plate 28 is a rake-shaped structure; a hard alloy wear-resistant layer is provided on the upper part of the wear-resistant support plate 27, and a wear-resistant alloy layer is provided on the upper part of the wear-resistant grate plate 28; the vertical distance between the wear-resistant support plate 27 and the wear-resistant grate plate 28 is greater than the height of the slide 21; the inclination angle of the wear-resistant grate plate 28 is 15-20°;
[0057] The receiving hopper 4 is connected to the double-row roller chain 13 via a bent plate 131 welded to an outer link plate 130 of the double-row roller chain 13;
[0058] The material storage barrel structure 5 is arranged below the slide pipe 32, and the material storage barrel structure 5 includes a material storage barrel 51, a horizontal axis 52 that crosses the upper part of the material storage barrel 51, a bearing seat support beam 53 arranged on both sides of the material storage barrel 51, a sliding bearing seat 54 that fixes the horizontal axis 52 to one end of the bearing seat support beam 53, and a barrel turning arm 55; the other end of the bearing seat support beam 53 is fixed to the elevator body, specifically: the bearing seat support beam 53 is connected to the elevator body through an angle iron 57 welded to the square tube 111 The barrel flipping arm 55 is connected to one end of the horizontal axis 52 and is relatively fixed by a flat key 60; a set screw 59 is provided at the connection between the barrel flipping arm 55 and the horizontal axis 52 to fix the barrel flipping arm 55 to prevent it from sliding in the axial direction with the horizontal axis 52; an induction iron 56 is provided on one side of the lower part of the barrel flipping arm 55; a counter proximity switch 58 is provided on the bearing seat support beam 53 near the induction iron 56, and the counter proximity switch 58 is electrically connected to the time and number recorder;
[0059] A safety guardrail 6 is provided on one side of the elevator body and above the passage 151;
[0060] The head proximity switch 33, the tail proximity switch 1224, the reduction motor 1211 and the cylinder 22 are all electrically connected to the PLC.
[0061] Furthermore, the tail sprocket tensioning device 1225 is composed of a screw rod 1226, an L-shaped plate 1227 with a through hole on one side, a No. 1 nut 1228, a No. 2 nut 1229 and a baffle plate 1230 with a through hole; the No. 2 nut 1229, the L-shaped plate 1227 and the No. 1 nut 1228 are sequentially inserted into the screw rod 1226, and the other side of the L-shaped plate 1227 is welded to the steel plate; the end of the baffle plate 1230 away from the through hole is welded to the lower part of the screw rod 1226; the connecting rod 1221 passes through the through hole on the baffle plate 1230 and is connected and fixed to the tail sprocket tensioning device 1225. An adjusting washer 1231 is provided on the connecting rod 1221 between the screw rod 1226 and the hoist body 11. The tail sprocket tensioning device is used to properly tighten the vertically suspended double-row roller chain 13 to prevent the double-row roller chain 13 from swinging freely during operation; if it is not tightened, when it swings freely to a certain extent, it will damage the double-row roller chain 13, the receiving hopper 4 and even the elevator body. The tensioning method of the tail sprocket tensioning device is: first tighten the No. 1 nut upwards, and then tighten the No. 2 nut upwards.
[0062] Furthermore, the pneumatic sampling device 2 works under the control of PLC. When the user's production system is operating normally, a steady stream of materials will flow down from above the wear-resistant grate plate and fall from the grate gap onto the wear-resistant support plate; when the material taking frame is pushed by the cylinder to the bottom of the wear-resistant grate plate, a lot of materials will enter the material taking frame instantly or even fill it up; when the cylinder returns, the material is taken out and falls into the receiving hopper, and falls into the receiving hopper along the chute. The function of the wear-resistant grate plate: control the amount of material and guide the flow, and it can be replaced; the function of the wear-resistant support plate: support the material taking frame, wear-resistant and replaceable; the function of the joint pipe: easy to adjust the upper and lower angles during installation.
[0063] Furthermore, a horizontal shaft is welded on both sides of the storage barrel of the elevator. The horizontal shaft is inserted into the sliding bearing seat and can move freely. The sliding bearing seat is installed on the bearing seat support beam. The barrel turning arm is matched with the shaft head of one end of the horizontal shaft on the storage barrel through the shaft hole at its lower end, and is relatively fixed by a common flat key. In order to prevent the barrel turning arm from axially sliding on the horizontal shaft, it is fixed with a set screw. The barrel turning arm can be pressed Figure 8 Manually rotate about 95° in the direction shown; during rotation, the induction iron welded on the lower part of the barrel turning arm rotates together with it; when the induction iron leaves the counter proximity switch sensing head, the counter proximity switch will provide an electrical signal to the time and frequency recorder to record the sampling time (Beijing time) and the cumulative number of times at that time.
[0064] The working principle of the present invention is described below.
[0065] 1) Supply power to the electric control box and then close the circuit breaker; 2) Start the air compressor until it reaches the set pressure and stops automatically; 3) Turn the three-position switch on the electric control box door to "automatic", then the PLC programmer is powered and enters the automatic waiting state; 4) The PLC program starts, first the cylinder reciprocates to make the material frame 23 take out the cement clinker from the aggregate chute 20 at the bottom of the crusher; then the cement clinker enters the receiving hopper 4 of the elevator through the aggregate hopper 24 and the chute pipe 29; the operation of the elevator is also affected by The elevator is controlled by the PLC program. Four seconds after the hopper 4 receives the material, the elevator starts to run driven by the reduction motor 1211. A head proximity switch 33 is installed at an appropriate position on the top of the elevator. When the hopper 4 runs to the position where the sample material is just unloaded, the hopper 4 also happens to be induced by the proximity switch, so that the head proximity switch 33 provides an electrical signal to the PLC. After receiving the signal, the PLC will immediately instruct the control element to power off the reduction motor 1211 and stop, and also make the hopper 4 stop at the position where the sample material is just unloaded. Figure 2The position shown; after four seconds of stopping, the receiving hopper 4 will automatically and accurately return to the initial position. Similarly, a tail proximity switch 1224 is installed at an appropriate position at the bottom of the elevator (level with the bottom of the receiving hopper); after the receiving hopper unloads the sample material in the bucket at the head of the elevator, it must return to the receiving position at the tail of the elevator accurately; when the bottom edge of the receiving hopper passes in front of the tail proximity switch in an instant, due to the principle of electromagnetic induction, the proximity switch generates an induced electrical signal and provides this signal to the PLC. After receiving this electrical signal, the PLC immediately cuts off the power to the running reduction motor and stops it, so that the receiving hopper can accurately stop at the set position.
[0066] The above is a complete automatic sampling of the present invention. If a temporary manual sampling is required, the entire process under the above sampling state can be completed by simply rotating the three-position conversion switch to "manual". The storage capacity of the storage barrel 51 is about 20L. When the user manually extracts the sample, he needs to rotate the barrel turning arm counterclockwise about 95°. At this time, the counter proximity switch 58 installed in the appropriate position will generate induction with the induction iron at the lower end of the barrel turning arm 55 and provide an electrical signal to the time and frequency recorder. At this time, the "time and frequency recorder" records the time and frequency of this sampling. The function of the recorder is to avoid cheating.
[0067] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope covered by the present invention.
Claims
1. Cement clinker automatic sampler, characterized in that, include: An elevator (1), a pneumatic material taking device (2), a discharge hopper (3), a receiving hopper (4), a storage barrel structure (5) and a PLC; wherein: The elevator (1) comprises an elevator body (11), a transmission device (12) and a double-row roller chain (13); the elevator body (11) is a structure composed of four square tubes (111) of equal size, and the square tubes (111) are fixedly connected by horizontal rods or inclined bars; the bottom of the elevator (1) is fixed to the ground by a negative plane fixing plate (14), and the middle of the elevator (1) is fixed to a concrete floor (16) by a zero plane fixing plate (15); a channel (151) for the operation of the receiving hopper (4) is reserved on the concrete floor (16); an air compressor and an electric control box are placed on the concrete floor (16); the transmission device (12) is composed of a first transmission component (121) and a second transmission component (122); The first transmission assembly (121) is arranged on the upper part of the elevator body (11), and comprises a reduction motor (1211), a head sprocket (1212), a head sprocket shaft (1213), a head bearing seat (1214) and a bearing seat clamping plate (1215); the reduction motor (1211) is fixed to one side of the elevator body; the head sprocket shaft (1213) passes through the head sprocket (1212) and is connected to the head bearing seat (1214) through a bearing (1223) on the head sprocket shaft (1213); the head bearing seat (121 4) is fixed on the elevator body, and one end of the head sprocket shaft (1213) is connected to the reduction motor (1211) through a flat key; the bearing seat clamping plate (1215) is clamped at the bottom of the head bearing seat (1214); a U-shaped discharge hopper fixing plate (31) is installed on the square tube (111) on both sides of the head sprocket (1212); the discharge hopper (3) is fixedly arranged at the lower part of the discharge hopper fixing plate (31); the lower part of the discharge hopper (3) is connected to a slide pipe (32); a head proximity switch (33) is provided on the discharge hopper fixing plate (31); The second transmission assembly (122) is arranged at the lower part of the elevator body (11), and comprises a connecting rod (1221), a tail sprocket (1222), a bearing (1223) and a tail sprocket tensioning device (1225); the connecting rod (1221) passes through the elevator body (11), and its two ends are connected and fixed to the tail sprocket tensioning device (1225), and the tail sprocket tensioning device (1225) is fixed to the elevator body (11) through a steel plate; two bearings (1223) are provided, and the two bearings are fixed in the middle of the connecting rod (1221); the tail sprocket (1222) is sleeved on the two bearings and rotates relative to the two bearings; a tail proximity switch (1224) is provided on the square tube (111) at the lower part of the elevator body (11); The head sprocket (1212) and the tail sprocket (1222) are connected via a double-row roller chain (13), thereby lifting the receiving hopper located at the bottom of the elevator to the top of the elevator; The pneumatic material taking device (2) comprises a slideway (21) with openings at both ends, a cylinder (22), a material taking frame (23), a collecting hopper (24) and a joint pipe (25); the material taking frame (23) is connected from top to bottom and is arranged in the slideway (21); a connecting piece (231) is provided at one end of the material taking frame (23) close to the cylinder (22); the front cylinder head of the cylinder (22) is fixed to one end of the slideway (21), and the cylinder front fork (221) of the cylinder (22) is connected to the connecting piece (231) through a pin shaft; a discharge port is provided at the bottom of the slideway (21), and the collecting hopper (24) is tightly connected to the discharge port; the joint pipe (25) is tightly connected to the bottom of the collecting hopper (24); a lifting ear (26) is provided at the top of the slideway (21); the joint pipe (25) delivers the material to the receiving hopper (4) through the material chute (29) connected thereto; The other end of the slideway (21) is connected to the aggregate chute (20) at the bottom of the crusher; a wear-resistant support plate (27) flush with the bottom of the slideway (21) is fixedly provided in the aggregate chute (20) at the bottom of the crusher, and a wear-resistant grate plate (28) is obliquely provided above the wear-resistant support plate (27), and the wear-resistant grate plate (28) is a rake-shaped structure; The receiving hopper (4) is connected to the double-row roller chain (13) via a bent plate (131) welded to an outer link plate (130) of the double-row roller chain (13); The material storage barrel structure (5) is arranged below the slide pipe (32), and comprises a material storage barrel (51), a transverse axis (52) passing through the upper part of the material storage barrel (51), a bearing seat support beam (53) arranged on both sides of the material storage barrel (51), a sliding bearing seat (54) fixing the transverse axis (52) to one end of the bearing seat support beam (53), and a barrel tipping arm (55); the other end of the bearing seat support beam (53) is fixed to the elevator body; the barrel tipping arm (55) and the transverse axis (52) are connected to each other. One end is connected and relatively fixed by a flat key (60); a set screw (59) is provided at the connection between the barrel turning arm (55) and the transverse axis (52) to fix the barrel turning arm (55) and prevent it from sliding in the axial direction with the transverse axis (52); a sensing iron (56) is provided on one side of the lower part of the barrel turning arm (55); a counter proximity switch (58) is provided on the bearing seat support beam (53) near the sensing iron (56), and the counter proximity switch (58) is electrically connected to the time number recorder; The air compressor is used to provide compressed air to the cylinder of the pneumatic material taking device; the electric control box is respectively connected to the reduction motor (1211), the cylinder solenoid valve, the head proximity switch (33), the tail proximity switch (1224), and the counter proximity switch (58); the head proximity switch (33), the tail proximity switch (1224), the reduction motor (1211) and the cylinder (22) are all electrically connected to the PLC; The head proximity switch (33), the tail proximity switch (1224) and the counter proximity switch (58) are all fixed on the sampler through the mounting plate (7).
2. The cement clinker automatic sampler according to claim 1, characterized in that: The tail sprocket tensioning device (1225) is composed of a screw rod (1226), an L-shaped plate (1227) with a through hole on one side, a No. 1 nut (1228), a No. 2 nut (1229) and a baffle (1230) with a through hole; the No. 2 nut (1229), the L-shaped plate (1227) and the No. 1 nut (1228) are inserted into the screw rod (1226) in sequence, and the other side of the L-shaped plate (1227) is welded to a steel plate; the end of the baffle (1230) away from the through hole is welded to the lower part of the screw rod (1226); and the connecting rod (1221) passes through the through hole on the baffle (1230) and is connected and fixed to the tail sprocket tensioning device (1225).
3. The automatic cement clinker sampler according to claim 1, characterized in that: A safety guardrail (6) is arranged on one side of the elevator body and above the passage (151).
4. The cement clinker automatic sampler according to claim 1, characterized in that: A hard alloy wear-resistant layer is provided on the upper part of the wear-resistant support plate (27), and a wear-resistant alloy layer is provided on the upper part of the wear-resistant grate plate (28); and the vertical distance between the wear-resistant support plate (27) and the wear-resistant grate plate (28) is greater than the height of the slideway (21).
5. The automatic cement clinker sampler according to claim 1 or 4, characterized in that: The slideway (21) is a hollow rectangular column structure.
6. The automatic cement clinker sampler according to claim 1, characterized in that: The slideway (21) is connected to the aggregate chute (20) at the bottom of the crusher through a mounting frame (30), and the mounting frame is provided with an inner hole of the same size as the cross section of the slideway.
7. The automatic cement clinker sampler according to claim 1, characterized in that: The inclination angle of the wear-resistant grate plate (28) is 15-20°.
8. The cement clinker automatic sampler according to claim 1, characterized in that: The reduction motor (1211) is fixed to one side of the elevator body through a right-angle reduction motor fixing plate.
9. The automatic cement clinker sampler according to claim 1, characterized in that: The other end of the bearing seat support beam (53) is connected to the elevator body through an angle iron (57) welded to the square tube (111).
10. The automatic cement clinker sampler according to claim 1, characterized in that: A retaining ring (1216) is provided between the head sprocket shaft (1213) and the head sprocket (1212); and an adjusting washer (1231) is provided on the connecting rod (1221) and between the screw rod (1226) and the elevator body (11).
Citation Information
Patent Citations
Cement clinker automatic sampling machine
CN211856031U
Cited By
Precise sampling probe device
CN121163961A