One-piece cutting device and cutting method for a wire saw guide frame

Abstract

The present invention provides a rope saw guide frame integrated cutting device and a cutting method, belonging to the technical field of cutting construction. Among them, the cutting device includes an operation platform, a guide frame, a rope saw machine and a fixing frame; the guide frame is connected to one side of the operation platform and extends outward, and two guide wheels are installed at one end of the guide frame away from the operation platform; the rope saw machine is carried on the operation platform, and the diamond rope of the rope saw machine bypasses the two guide wheels; the fixing frame is used to fix the operation platform to the construction site, the fixing frame is connected to one side of the operation platform, and the fixing frame and the guide frame are located on different sides of the operation platform. This cutting device integrates the rope saw machine and the guide wheels on the same operation platform, avoiding the phenomena of "skipping rope and jamming saw", with high cutting efficiency and high safety.

Description

Technical Field

[0001] The present invention belongs to the technical field of cutting construction, and particularly relates to a wire saw guide frame integrated cutting device and a cutting method. Background Art

[0002] A wire saw machine is a commonly used cutting tool. When there is a spatial or angular difference between the object to be cut and the wire saw machine, it is necessary to adjust and restrain the direction of the diamond wire of the wire saw machine through guide wheels. Currently, the guide wheels are usually directly installed on the object to be cut to adjust and restrain the direction of the diamond wire of the wire saw machine. However, affected by the limited space around the object to be cut and the complex working environment, etc., the installation of the guide wheels is time-consuming and laborious. Moreover, the distance between the wire saw machine and the object to be cut is relatively long, and the length of the diamond wire used is too long, and the phenomena of "wire skipping and saw jamming" are very likely to occur during the operation, seriously affecting the cutting efficiency. In addition, the guide wheels are installed on the object to be cut, and it is easy to cause the object to suddenly shift after cutting, driving the diamond wire to cause harm to the wire saw machine or the operator. Summary of the Invention

[0003] Aiming at the deficiencies of the above-mentioned wire saw machine when cutting an object with a spatial or angular difference from it, the present invention provides a wire saw guide frame integrated cutting device and a cutting method. The wire saw guide frame integrated cutting device integrates the wire saw machine and the guide wheels on the same operation platform, avoiding the phenomena of "wire skipping and saw jamming", with high cutting efficiency and high safety.

[0004] In order to achieve the above purpose, the technical solution adopted by the present invention is as follows:

[0005] The present invention provides a wire saw guide frame integrated cutting device, including:

[0006] An operation platform;

[0007] A guide frame, the guide frame is connected to one side of the operation platform and extends outward, and two guide wheels are installed at one end of the guide frame far from the operation platform;

[0008] A wire saw machine, the wire saw machine is carried on the operation platform, and the diamond wire of the wire saw machine bypasses the two guide wheels;

[0009] A fixing frame for fixing the operation platform to the construction site, the fixing frame is connected to one side of the operation platform, and the fixing frame and the guide frame are located on different sides of the operation platform.

[0010] Preferably, the guide frame is in a planar frame structure, and the guide frame extends outward from the operation platform in the horizontal direction.

[0011] Preferably, the guide frame is rotatably connected to the operation platform so that the guide frame rotates relative to the operation platform within the horizontal plane where it is located.

[0012] Preferably, an angle adjusting member for controlling the rotation angle of the guide frame is connected between the operation platform and the guide frame.

[0013] Preferably, the guide frame includes two parallel guide rods and a cross beam connected between the two guide rods. The cross beam and the two guide rods are located in the same horizontal plane to form a planar frame structure; each guide rod is connected to the operation platform at one end and a guide wheel at the other end; the cross beam is connected to the end of the guide rod away from the operation platform.

[0014] Preferably, the guide rod is rotatably connected to the operation platform so that the guide rod rotates relative to the operation platform within the horizontal plane where the cross beam and the two guide rods are located, and the two ends of the cross beam are respectively rotatably connected to the two guide rods so that the two guide rods rotate synchronously.

[0015] Preferably, an angle adjusting member for controlling the rotation angle of the guide frame is connected between the operation platform and the guide frame. The angle adjusting member includes an adjusting disc and a positioning pin; the adjusting disc is horizontally arranged and fixedly connected to one of the guide rods. The adjusting disc is provided with a plurality of positioning through holes, and the plurality of positioning through holes are evenly distributed on a semi-circular arc centered on the rotation connection point of the guide rod and the operation platform; the positioning pin passes through one of the positioning through holes and a fixing hole opened on the edge of the operation platform to fix the relative positions of the adjusting disc and the operation platform.

[0016] Preferably, an angle adjusting member for controlling the rotation angle of the guide frame is connected between the operation platform and the guide frame. The angle adjusting member includes a positioning adjusting rod. One end of the positioning adjusting rod is rotatably connected to one of the guide rods, and the other end is detachably rotatably connected to a positioning hole opened on the edge of the operation platform close to the guide frame. There are a plurality of positioning holes, and the plurality of positioning holes are evenly distributed along the edge of the operation platform.

[0017] The present invention also provides a cutting method, which uses the above-mentioned rope saw guide frame integrated cutting device for cutting, including:

[0018] A step of fixing the operation platform, which is used to fix the operation platform carrying the rope saw machine to the construction site by using a fixing frame. When fixing, the guide frame connected to the operation platform extends towards the direction of the object to be cut, and the two guide wheels arranged on the guide frame are leaned against the object to be cut;

[0019] A cutting operation step is used to adjust and restrain the direction of the diamond wire of the wire saw machine through the two guide wheels to cut the object to be cut.

[0020] Preferably, the cutting method further includes a step of adjusting the direction of the guide frame, which is used to rotate the guide frame relative to the operation platform in the horizontal plane according to the position of the object to be cut, so that the guide frame rotates to face the direction of the object to be cut.

[0021] Compared with the prior art, the advantages and beneficial effects of the present invention are as follows:

[0022] 1. In the wire saw guide frame integrated cutting device provided by the present invention, the wire saw machine is carried by the operation platform, and the guide wheels are also integrated on the operation platform through the guide frame, shortening the distance between the wire saw machine and the guide wheels, reducing the use length of the diamond wire, and effectively avoiding the phenomena of "wire skipping and saw jamming";

[0023] 2. When using the wire saw guide frame integrated cutting device provided by the present invention for cutting operations, only need to fix the operation platform around the object to be cut by using the fixing frame, without installing guide wheels on the object to be cut, solving the problem of inconvenient installation of guide wheels and improving the construction efficiency;

[0024] 3. When using the wire saw guide frame integrated cutting device provided by the present invention for cutting operations, the operator can stand on the operation platform for cutting operations, improving the construction convenience and safety;

[0025] 4. In some embodiments, the wire saw guide frame integrated cutting device provided by the present invention can realize the cutting operations of multiple objects to be cut around the operation platform without moving the operation platform by rotating the guide frame relative to the operation platform in the horizontal plane, with high construction efficiency. Description of the Drawings

[0026] Figure 1 It is the front view of the wire saw guide frame integrated cutting device provided in the first embodiment of the present invention;

[0027] Figure 2 It is the left view of the wire saw guide frame integrated cutting device provided in the first embodiment of the present invention;

[0028] Figure 3 It is the top view of the wire saw guide frame integrated cutting device provided in the first embodiment of the present invention;

[0029] Figure 4 It is the top view of the wire saw guide frame integrated cutting device provided in the second embodiment of the present invention;

[0030] In the above figures: 1. Operating platform; 11. Positioning hole; 2. Guide frame; 21. Guide rod; 22. Cross beam; 3. Guide wheel; 4. Wire saw machine; 5. Fixed frame; 6. Angle adjusting member; 61. Adjusting disc; 611. Positioning through hole; 62. Positioning pin; 61'. Positioning adjusting rod. Detailed implementation manners

[0031] Next, the present invention will be specifically described through exemplary implementation manners. However, it should be understood that, without further elaboration, elements, structures, and features in one implementation manner can also be beneficially combined into other implementation manners.

[0032] In order to make the objectives, technical solutions, and advantages of the present application clearer, the present application will be described and explained below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments provided in the present application without creative efforts belong to the scope of protection of the present application.

[0033] Obviously, the accompanying drawings in the following description are only some examples or embodiments of the present application. For those of ordinary skill in the art, without creative efforts, the present application can also be applied to other similar scenarios based on these drawings. In addition, it can also be understood that although the efforts made in this development process may be complex and time-consuming, for those of ordinary skill in the art related to the content disclosed in the present application, some design, manufacturing, or production changes based on the technical content disclosed in the present application are only conventional technical means and should not be understood as the content disclosed in the present application being insufficient.

[0034] When "embodiment" is mentioned in the present application, it means that the specific features, structures, or characteristics described in combination with the embodiment can be included in at least one embodiment of the present application. The phrase appears in various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those of ordinary skill in the art explicitly and implicitly understand that the embodiments described in the present application can be combined with other embodiments without conflict.

[0035] Unless otherwise defined, the technical terms or scientific terms involved in this application shall have the ordinary meanings understood by those with ordinary skills in the technical field to which this application belongs. The terms "including", "comprising", "having" and any variations thereof involved in this application are intended to cover non-exclusive inclusion; for example, a method or product that includes a series of steps or elements is not limited to the listed steps or elements, but may also include steps or elements not listed, or may also include other steps or elements inherent to these methods or products. The "plurality" involved in this application refers to two or more.

[0036] Embodiment 1

[0037] As Figures 1 - 3 shown, this embodiment relates to an integrated cutting device for a wire saw guide frame, including an operation platform 1, a guide frame 2, a wire saw machine 4, and a fixing frame 5; the guide frame 2 is connected to one side of the operation platform 1 and extends outward, and two guide wheels 3 are installed at one end of the guide frame 2 away from the operation platform 1; the wire saw machine 4 is mounted on the operation platform 1, and the diamond wire of the wire saw machine 4 bypasses the two guide wheels 3 to adjust and restrict the direction of the diamond wire through the guide wheels 3; the fixing frame 5 is used to fix the operation platform 1 at the construction site, the fixing frame 5 is connected to one side of the operation platform 1, and the fixing frame 5 and the guide frame 2 are located on different sides of the operation platform 1.

[0038] In the above integrated cutting device for a wire saw guide frame, the wire saw machine 4 is mounted on the operation platform 1, and the guide wheels 3 are also integrated on the operation platform 1 through the guide frame 2, shortening the distance between the wire saw machine 4 and the guide wheels 3, reducing the length of the diamond wire used, and effectively avoiding the phenomena of "skipping the wire and jamming the saw". At the same time, when using the above integrated cutting device for a wire saw guide frame for cutting operations, only need to use the fixing frame 5 to fix the operation platform 1 around the object to be cut, without installing the guide wheels 3 on the object to be cut, solving the problem of inconvenient installation of the guide wheels 3 and improving the construction efficiency. In addition, when using the above integrated cutting device for a wire saw guide frame for cutting operations, the operator can stand on the operation platform 1 for cutting operations, improving the construction convenience and safety.

[0039] In order to facilitate guiding the cutting direction, the guide frame 2 is preferably a planar frame structure, and the guide frame 2 extends outward from the operation platform 1 in the horizontal direction. Specifically, as Figure 3 shown, in this embodiment, the guide frame 2 includes two parallel guide rods 21 and a cross beam 22 connected between the two guide rods 21, and the cross beam 22 and the two guide rods 21 are located in the same horizontal plane to form a planar frame structure; each guide rod 21 is connected to the operation platform 1 at one end and a guide wheel 3 at the other end; the cross beam 22 is connected to the end of the guide rod 21 away from the operation platform 1.

[0040] To improve the adaptability of the above-mentioned integrated cutting device of the rope saw guide frame, preferably, the guide frame 2 is rotatably connected to the operation platform 1, so that the guide frame 2 rotates relative to the operation platform 1 in the horizontal plane where it is located, to adapt to the cutting operations of objects to be cut at different positions around the operation platform 1. Moreover, through the rotation of the guide frame 2, it is possible to perform cutting operations on multiple objects to be cut around the operation platform 1 without moving the operation platform 1, and the construction efficiency is high. Specifically, as Figure 3 shown, in this embodiment, the guide rod 21 is hinged to the operation platform 1 so that the guide rod 21 rotates relative to the operation platform 1 in the horizontal plane where the cross beam 22 and the two guide rods 21 are located, and the two ends of the cross beam 22 are respectively hinged to the two guide rods 21 so that the two guide rods 21 rotate synchronously.

[0041] Furthermore, to facilitate the control of the rotation angle of the guide frame 2, preferably, an angle adjusting member 6 for controlling the rotation angle of the guide frame 2 is connected between the operation platform 1 and the guide frame 2. Specifically, as Figure 3 shown, in this embodiment, the angle adjusting member 6 includes an adjusting disc 61 and a positioning pin 62; the adjusting disc 61 is horizontally arranged and fixedly connected to a guide rod 21, and the adjusting disc 61 is provided with a plurality of positioning through holes 611, and the plurality of positioning through holes 611 are evenly distributed on a semi-circular arc centered on the hinge point of the guide rod 21 and the operation platform 1; the positioning pin 62 passes through a positioning through hole 611 and a fixing hole opened on the edge of the operation platform 1 to fix the relative positions of the adjusting disc 61 and the operation platform 1. When adjusting the direction of the guide frame 2, pull out the positioning pin 62 so that the adjusting disc 61 can move relative to the operation platform 1, rotate the guide rod 21 centered on the hinge point of the guide rod 21 and the operation platform 1, and the adjusting disc 61 rotates together with the guide rod 21. When the guide rod 21 rotates to the required angle, insert the positioning pin 62 through the fixing hole on the edge of the operation platform 1 and the corresponding positioning through hole 611 at this time to fix the adjusting disc 61 and the operation platform 1, and complete the adjustment of the direction of the guide frame 2.

[0042] This embodiment also provides a cutting method, which uses the above-mentioned integrated cutting device of the rope saw guide frame for cutting, including:

[0043] Step S1 of fixing the operation platform: Use the fixing frame 5 to fix the operation platform 1 carrying the rope saw machine 4 at the construction site. When fixing, make the guide frame 2 connected to the operation platform 1 extend towards the direction of the object to be cut, and make the two guide wheels 3 provided on the guide frame 2 lean towards the object to be cut;

[0044] Step S2 of cutting operation: Adjust and constrain the direction of the diamond wire of the rope saw machine 4 through the two guide wheels 3, and the operator stands on the operation platform 1 to operate the rope saw machine 4 to cut the object to be cut.

[0045] Among them, in the step of fixing the working platform, there is also a step of adjusting the direction of the guiding frame: according to the position of the object to be cut, by controlling the guiding frame 2 to rotate relative to the working platform 1 in the horizontal plane, so that the guiding frame 2 rotates to the direction facing the object to be cut. The specific control method is as follows: pull out the positioning pin 62 of the fixed adjusting disk 61 and the working platform 1, so that the adjusting disk 61 can move relative to the working platform 1, rotate the guiding rod 21 with the hinge point between the guiding rod 21 and the working platform 1 as the center, and the adjusting disk 61 rotates together with the guiding rod 21. When the guiding rod 21 rotates to the required angle, pass the positioning pin 62 through the fixing hole on the edge of the working platform 1 and the corresponding positioning through hole 611 at this time, so that the adjusting disk 61 and the working platform 1 are fixed, and the direction adjustment of the guiding frame 2 is completed.

[0046] Embodiment 2

[0047] The difference between this embodiment and Embodiment 1 lies in the structure of the angle adjusting member. Specifically, as Figure 4 shown, in this embodiment, the angle adjusting member includes a positioning and adjusting rod 61'. One end of the positioning and adjusting rod 61' is rotatably connected to a guiding rod 21, and the other end is detachably and rotatably connected to a positioning hole 11 opened on the edge of the working platform 1 close to the guiding frame 2. There are multiple positioning holes 11, and the multiple positioning holes 11 are evenly distributed along the edge of the working platform 1. When adjusting the direction of the guiding frame 2, detach the positioning and adjusting rod 61' from the working platform 1, so that the guiding rod 21 can move relative to the working platform 1, rotate the guiding rod 21 with the hinge point between the guiding rod 21 and the working platform 1 as the center, and the positioning and adjusting rod 61' rotates together with the guiding rod 21. When the guiding rod 21 rotates to the required angle, connect the end of the positioning and adjusting rod 61' close to the working platform 1 to the corresponding positioning hole 11 at this time to fix the guiding rod 21 and the working platform 1, and complete the direction adjustment of the guiding frame 2.

[0048] It can be understood that the angle adjusting member of the present application is not limited to the structures in the above two embodiments. Those skilled in the art can also adopt angle adjusting members with other structures, as long as the rotation angle of the guiding rod 21 can be controlled.

[0049] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered to be within the scope described in this specification.

[0050] The above-described embodiments merely represent several implementation manners of the present application. Their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.

Claims

1. The integrated cutting device of the wire saw guide frame is characterized in that, Comprising: A working platform; A guiding frame which is connected to one side of the working platform and extends outwards. Two guiding wheels are installed at one end of the guiding frame far away from the working platform. The guiding frame is a planar frame structure and extends outwards horizontally from the working platform. The guiding frame is rotatably connected to the working platform so that the guiding frame rotates relative to the working platform in its horizontal plane. An angle adjusting member for controlling the rotation angle of the guiding frame is connected between the working platform and the guiding frame. The guiding frame includes two parallel guiding rods and a cross beam connected between the two guiding rods. The cross beam and the two guiding rods are in the same horizontal plane to form a planar frame structure. Each guiding rod is connected to the working platform at one end and a guiding wheel at the other end. The cross beam is connected to the end of the guiding rod far away from the working platform. The guiding rod is rotatably connected to the working platform so that the guiding rod rotates relative to the working platform in the horizontal plane where the cross beam and the two guiding rods are located. The two ends of the cross beam are respectively rotatably connected to the two guiding rods so that the two guiding rods rotate synchronously; A wire saw machine which is carried on the working platform, and the diamond wire of the wire saw machine bypasses the two guiding wheels; A fixing frame for fixing the working platform to the construction site. The fixing frame is connected to one side of the working platform, and the fixing frame and the guiding frame are located on different sides of the working platform; The angle adjusting member includes an adjusting disc and a positioning pin. The adjusting disc is horizontally arranged and fixedly connected to one guiding rod. The adjusting disc is provided with a plurality of positioning through holes, and the plurality of positioning through holes are evenly distributed on a semi-circular arc centered on the rotation connection point of the guiding rod and the working platform. The positioning pin passes through one positioning through hole and a fixing hole opened on the edge of the working platform to fix the relative positions of the adjusting disc and the working platform.

2. A cutting method, characterized in that, Cutting by using the wire saw guiding frame integrated cutting device as described in claim 1, including: A fixed working platform step for fixing the working platform equipped with a wire saw machine to the construction site by using a fixing frame. When fixing, the guiding frame connected to the working platform extends towards the object to be cut, and two guiding wheels arranged on the guiding frame are brought close to the object to be cut; among them, it includes an adjusting guiding frame direction step for rotating the guiding frame relative to the working platform in the horizontal plane according to the position of the object to be cut, so that the guiding frame rotates to the direction towards the object to be cut; the specific control method is: pull out the positioning pin that fixes the adjusting disc and the working platform, so that the adjusting disc can move relative to the working platform, rotate the guiding rod with the hinge point between the guiding rod and the working platform as the center, and the adjusting disc rotates together with the guiding rod. When the guiding rod rotates to the required angle, pass the positioning pin through the fixing hole on the edge of the working platform and the positioning through hole corresponding to the fixing hole at this time, so that the adjusting disc and the working platform are fixed, and the direction adjustment of the guiding frame is completed; A cutting operation step for adjusting and restricting the direction of the diamond wire of the wire saw machine through the two guiding wheels to cut the object to be cut.

3. The integrated cutting device of the wire saw guide frame is characterized in that, Including: A working platform; A guiding frame, the guiding frame is connected to one side of the working platform and extends outwards, and two guiding wheels are installed at the end of the guiding frame away from the working platform; the guiding frame is a planar frame structure, and the guiding frame extends outwards from the working platform in the horizontal direction; the guiding frame is rotatably connected to the working platform so that the guiding frame rotates relative to the working platform in its horizontal plane; an angle adjusting member for controlling the rotation angle of the guiding frame is connected between the working platform and the guiding frame; the guiding frame includes two parallel guiding rods and a cross beam connected between the two guiding rods, and the cross beam and the two guiding rods are in the same horizontal plane to form a planar frame structure; each guiding rod is connected to the working platform at one end and a guiding wheel at the other end; the cross beam is connected to the end of the guiding rod away from the working platform; the guiding rod is rotatably connected to the working platform so that the guiding rod rotates relative to the working platform in the horizontal plane where the cross beam and the two guiding rods are located, and the two ends of the cross beam are respectively rotatably connected to the two guiding rods so that the two guiding rods rotate synchronously; A wire saw machine, the wire saw machine is carried on the working platform, and the diamond wire of the wire saw machine bypasses the two guiding wheels; A fixing frame for fixing the working platform to the construction site, the fixing frame is connected to one side of the working platform, and the fixing frame and the guiding frame are located on different sides of the working platform; The angle adjusting member includes a positioning adjusting rod, one end of the positioning adjusting rod is rotatably connected to one of the guiding rods, and the other end is detachably rotatably connected to a positioning hole opened on the edge of the working platform close to the guiding frame side. There are multiple positioning holes, and the multiple positioning holes are evenly distributed along the edge of the working platform.

4. A cutting method, characterized in that, Cutting is performed using the integrated cutting device of the wire saw guide frame as described in claim 3, including: A step of fixing the working platform, which is used to fix the working platform equipped with a wire saw machine to the construction site by using a fixing frame. When fixing, the guide frame connected to the working platform extends towards the object to be cut, and the two guide wheels arranged on the guide frame are made to lean towards the object to be cut; among them, it includes a step of adjusting the direction of the guide frame, which is used to rotate the guide frame relative to the working platform in the horizontal plane according to the position of the object to be cut, so that the guide frame rotates to the direction towards the object to be cut; the specific control method is: detach the positioning adjustment rod from the working platform, so that the guide rod can move relative to the working platform, rotate the guide rod with the hinge point between the guide rod and the working platform as the center, and the positioning adjustment rod rotates together with the guide rod. When the guide rod rotates to the required angle, connect the end of the positioning adjustment rod close to the working platform to the corresponding positioning hole at this time to fix the guide rod and the working platform, and complete the direction adjustment of the guide frame; A cutting operation step, which is used to adjust and constrain the direction of the diamond wire of the wire saw machine through the two guide wheels to cut the object to be cut.

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