Solid-state batteries

Abstract

The present invention provides a solid battery capable of more fully suppressing poor connection between an electrode layer (i.e., a positive electrode layer and / or a negative electrode layer) and an end surface electrode. The present invention relates to a solid battery having a stacked structure in which one or more positive electrode layers and one or more negative electrode layers are alternately stacked via a solid electrolyte layer, the solid battery having positive and negative end surface electrodes on the end surfaces of the stacked structure, at least one of the positive electrode layer or the negative electrode layer having a protruding shape protruding toward the side of the end surface electrode of the same polarity as the electrode layer when viewed in section, and being electrically connected to the end surface electrode of the same polarity as the electrode layer.

Description

Technical Field

[0001] The invention relates to a solid battery. Background Art

[0002] In recent years, batteries have been used as power sources for portable electronic devices such as portable phones and portable personal computers, and their needs have expanded. In batteries used for these purposes, electrolytes (electrolytes) such as organic solvents have always been used as media for moving ions. However, in the battery of the above-mentioned structure, there is a danger of electrolyte leakage. In addition, organic solvents used for electrolytes are flammable substances. Therefore, it is required to improve the safety of batteries.

[0003] Therefore, in order to improve the safety of batteries, research is being conducted on solid batteries using solid electrolytes as electrolytes instead of electrolyte solutions.

[0004] As a solid battery, for example, Patent Document 1 discloses a solid battery having a stacked structure in which one or more positive electrode layers and one or more negative electrode layers are alternately stacked via solid electrolyte layers, and an end surface electrode is provided on an end surface of the stacked structure.

[0005] Prior art literature

[0006] Patent Literature

[0007] Patent Document 1: Japanese Patent Application Publication No. 2011-216235. Summary of the invention

[0008] Problems to be solved by the invention

[0009] However, the inventors of the present invention have found that, from the perspective of improving the energy density of solid batteries, if the current collecting layer and the current collector (such as foil) are omitted and the electrode layer is made to function as both an electrode and a current collecting layer or a current collector, the battery characteristics will be reduced.

[0010] Specifically, as a solid battery in which a current collecting layer and a current collecting body (such as foil) are omitted, there are known such as Fig.10 As shown in the figure, a solid battery having a stacked structure with one or more positive electrode layers 101 and one or more negative electrode layers 102 alternately stacked via a solid electrolyte layer 103, wherein end surface electrodes 104 (104a, 104b) are provided on the end surfaces of the stacked structure. In such a solid battery, Fig.10 As shown in the A' and B' parts of the battery, the positive electrode layer 101 and the negative electrode layer 102 are electrically connected to the end surface electrodes 104a and 104b at the ends of the side of the end surface electrodes 104a and 104b, respectively, in a plane perpendicular to the horizontal plane when viewed in cross section. Therefore, it is easy to produce poor connection between the electrode layers 101 and 102 and the end surface electrodes 104, resulting in reduced battery characteristics.

[0011] Therefore, if Fig.11 As shown in FIG. 1 , an attempt was made to provide an extension 140 ( 140 a , 140 b ) on the end surface electrode 104 ( 104 a , 104 b ) to suppress poor connection between the electrode layers 101 , 102 and the end surface electrode 104 . Fig.11 As shown in the A' portion and the B' portion, the positive electrode layer 101 and the negative electrode layer 102 are electrically connected to the protruding portions 140a and 140b of the end surface electrodes 104a and 104b at the ends of the sides of the end surface electrodes 104a and 104b respectively by planes perpendicular to the horizontal plane when viewed in section, so poor connection between the electrode layers 101 and 102 and the end surface electrodes 104 is still easy to occur.

[0012] An object of the present invention is to provide a solid battery capable of more sufficiently suppressing poor connection between an electrode layer (ie, a positive electrode layer and / or a negative electrode layer) and an end surface electrode.

[0013] Solutions to Solve Problems

[0014] The present invention relates to a solid battery.

[0015] A laminated structure having one or more positive electrode layers and one or more negative electrode layers alternately laminated via solid electrolyte layers.

[0016] The solid battery has positive and negative end face electrodes on the end faces of the stacked structure, and at least one of the positive electrode layer or the negative electrode layer has a protruding shape at the end portion on the side of the end face electrode of the same polarity as the electrode layer, which protrudes toward the side of the end face electrode of the same polarity as the electrode layer when viewed in cross section, and is electrically connected to the end face of the same polarity as the electrode layer.

[0017] Effects of the Invention

[0018] Even if the solid battery of the present invention has a structure without a current collecting member, it is possible to more sufficiently suppress poor connection between the electrode layer (ie, the positive electrode layer and / or the negative electrode layer) and the end surface electrode. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic cross-sectional view of a solid battery according to a first embodiment of the present invention.

[0020] Figure 2 is a schematic cross-sectional view of a solid battery according to a second embodiment of the present invention.

[0021] Figure 3 is a schematic cross-sectional view of a solid battery according to a third embodiment of the present invention.

[0022] Figure 4is a schematic cross-sectional view of a solid battery according to a fourth embodiment of the present invention.

[0023] Figure 5 is a schematic cross-sectional view of a solid battery according to a fifth embodiment of the present invention.

[0024] Figure 6 is a schematic cross-sectional view of a solid state battery according to a sixth embodiment of the present invention.

[0025] Fig. 7A This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0026] Figure 7B This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0027] Figure 7C This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0028] Fig.7D This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0029] Fig. 7E This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0030] Figure 7F This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example in which the negative electrode layer (or positive electrode layer) in the solid battery of the present invention may have an end protrusion structure at the end on the end surface electrode side.

[0031] Figure 7G This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0032] Figure 7HThis is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0033] Fig.7I This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0034] Figure 7J This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0035] Figure 7K This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0036] Figure 7L This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0037] Figure 7M This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0038] Figure 7N This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0039] Fig.7O This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) 4 for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0040] Figure 7P This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0041] Figure 7QThis is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0042] Figure 7R This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0043] Figure 7S This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0044] Figure 7T This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0045] Fig. 8A This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0046] Figure 8B This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0047] Figure 8C This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0048] Fig.8D This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0049] Fig. 8E This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0050] Fig.8FThis is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0051] Figure 8G This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0052] Figure 8H This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0053] Figure 8I This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0054] Figure 8J This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0055] Figure 8K This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0056] Figure 8L This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0057] Figure 8M This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0058] Figure 8N This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0059] Fig.8OThis is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0060] Figure 8P This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0061] Fig. 9A This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0062] Fig. 9B This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0063] Fig. 9C This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0064] Fig.9D This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0065] Fig.9E This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0066] Fig.9F This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0067] Figure 9G This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) 7 for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0068] Figure 9HThis is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0069] Fig.9I This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0070] Figure 9J This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0071] Figure 9K This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0072] Figure 9L This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0073] Figure 9M This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0074] Figure 9N This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0075] Fig.9O This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0076] Figure 9P This is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention.

[0077] Fig.10A schematic cross-sectional view showing an example of a conventional solid battery.

[0078] Fig.11 A schematic cross-sectional view showing an example of a conventional solid battery. DETAILED DESCRIPTION

[0079] [Solid-state battery]

[0080] The present invention provides a solid battery. The "solid battery" described in this specification refers to a battery whose components (especially the electrolyte layer) are composed of solids in a broad sense, and refers to an "all-solid battery" whose components (especially all components) are composed of solids in a narrow sense. The "solid battery" described in this specification includes so-called "secondary batteries" that can be repeatedly charged and discharged, and "primary batteries" that can only be discharged. "Solid batteries" are preferably "secondary batteries". "Secondary batteries" are not overly restricted to their names, and may also include electrochemical devices such as "power storage devices".

[0081] The "top view" described in this specification refers to the state (top view or bottom view) when observing the target object from the upper side or the lower side along the stacking direction D (or the thickness direction of the solid battery) of the layers described later constituting the solid battery. In addition, the "cross-sectional view" described in this specification refers to the cross-sectional state (cross-sectional view) when observing from a direction approximately perpendicular to the stacking direction D (or the thickness direction of the solid battery) of each layer constituting the solid battery. In particular, when describing the end portions of the side of the end surface electrodes of the positive electrode layer and the negative electrode layer, the cross-sectional view refers to the cross-sectional state (cross-sectional view) when the solid battery is cut with a surface parallel to the stacking direction D and passing through the two end surface electrodes (especially a surface parallel to the straight line defining the distance between the two end surface electrodes). The "up and down directions" and "left and right directions" used directly or indirectly in this specification correspond to the up and down directions and left and right directions in the figure, respectively. Unless otherwise specified, the same symbols or marks represent the same parts and parts or the same meanings. In a more preferred embodiment, the vertical direction downward (ie, the direction in which gravity acts) can be understood as equivalent to the "downward direction", and the opposite direction can be understood as equivalent to the "upward direction".

[0082] The solid battery 100 of the present invention has, for example, Figure 1 to Figure 6A layered structure (particularly a stacked structure or a stacked structure) as indicated by the symbols "100A", "100B", "100C", "100D", "100E" and "100F" (hereinafter sometimes referred to as "100") respectively. That is, in the solid battery 100 of the present invention, one or more positive electrode layers 1 and one or more negative electrode layers 2 are alternately stacked via solid electrolyte layers 3, and have end surface electrodes 4 (4a, 4b) on the end surfaces of the stacked structure. The end surface of the stacked structure refers to a surface (so-called side surface) that includes the end surfaces of each stacked layer and is parallel to the stacking direction. The end surface electrodes 4a, 4b are usually formed on two opposite end surfaces in the stacked structure. The number of stacking of the positive electrode layer 1 and the negative electrode layer 2 is arbitrary and not particularly limited. The solid battery of the present invention may have a parallel structure or a series structure. Figure 1 to Figure 6 Each of the above is a schematic cross-sectional view of a solid state battery according to a first embodiment to a sixth embodiment of the present invention.

[0083] First, each layer (component) constituting the solid battery of the present invention will be described.

[0084] (Electrode layer)

[0085] The electrode layer includes a positive electrode layer 1 and a negative electrode layer 2. In the solid battery of the present invention, the electrode layer is a layer having both a battery reaction function and a current collection function, that is, it contains an active material and an electron conductive material.

[0086] The positive electrode layer 1 includes a so-called positive electrode active material and an electronically conductive material, and may further include a solid electrolyte material and / or a bonding material described later. The positive electrode layer 1 is usually composed of a sintered body containing positive electrode active material particles and an electronically conductive material, and may also be composed of a sintered body containing positive electrode active material particles, electronically conductive material particles, and solid electrolyte particles and / or bonding materials as required.

[0087] The negative electrode layer 2 includes a so-called negative electrode active material and an electronically conductive material, and may further include a solid electrolyte material and / or a bonding material described below. The negative electrode layer 2 is usually composed of a sintered body containing negative electrode active material particles and an electronically conductive material, and may also be composed of a sintered body containing negative electrode active material particles, electronically conductive material particles, and solid electrolyte particles and / or bonding materials as required.

[0088] The positive electrode active material contained in the positive electrode layer and the negative electrode active material contained in the negative electrode layer are substances that participate in electron transfer in the solid battery, and the ions contained in the solid electrolyte material constituting the solid electrolyte layer move (conduct) between the positive electrode and the negative electrode to transfer electrons, thereby charging and discharging. The positive electrode layer and the negative electrode layer are particularly preferably layers that can absorb and release lithium ions or sodium ions. That is, the solid battery of the present invention is more preferably a solid secondary battery in which lithium ions or sodium ions move between the positive electrode and the negative electrode through the solid electrolyte layer to charge and discharge the battery.

[0089] The positive electrode active material contained in the positive electrode layer is not particularly limited, and examples thereof include at least one selected from the group consisting of: a lithium-containing phosphate compound having a sodium superion conductor structure, a lithium-containing phosphate compound having an olivine structure, a lithium-containing layered oxide, and a lithium-containing oxide having a spinel structure. As an example of a lithium-containing phosphate compound having a sodium superion conductor structure, Li3V2(PO4)3 and the like can be cited. As an example of a lithium-containing phosphate compound having an olivine structure, LiFePO4, LiMnPO4 and the like can be cited. As an example of a lithium-containing layered oxide, LiCoO2, LiCo 1 / 3 Ni 1 / 3 Mn 1 / 3 O2, etc. As an example of lithium-containing oxides having a spinel structure, LiMn2O4, LiNi 0.5 Mn 1.5 O4, etc.

[0090] In addition, as positive electrode active materials that can absorb and release sodium ions, for example, at least one selected from the following groups can be listed: sodium-containing phosphate compounds with a sodium superion conductor structure, sodium-containing phosphate compounds with an olivine structure, sodium-containing layered oxides, and sodium-containing oxides with a spinel structure.

[0091] The negative electrode active material contained in the negative electrode layer is not particularly limited, and examples thereof include at least one selected from the following groups: oxides containing at least one element selected from the group consisting of Ti, Si, Sn, Cr, Fe, Nb, and Mo, graphite-lithium compounds, lithium alloys, lithium-containing phosphate compounds having a sodium superion conductor structure, lithium-containing phosphate compounds having an olivine structure, and lithium-containing oxides having a spinel structure. As an example of a lithium alloy, Li-Al and the like can be cited. As an example of a lithium-containing phosphate compound having a sodium superion conductor structure, Li3V2(PO4)3, Li3Fe2(PO4)3 and the like can be cited. As an example of a lithium-containing oxide having a spinel structure, Li4Ti5O 12 wait.

[0092] In addition, as the negative electrode active material that can absorb and release sodium ions, at least one selected from the group consisting of sodium-containing phosphate compounds having a sodium superion conductor type structure, sodium-containing phosphate compounds having an olivine type structure, and sodium-containing oxides having a spinel type structure can be listed.

[0093] The electron conductive material contained in the positive electrode layer and the negative electrode layer is not particularly limited, and examples thereof include metal materials such as silver, palladium, gold, platinum, aluminum, copper, and nickel, and carbon materials. In particular, carbon is less likely to react with the positive electrode active material, the negative electrode active material, and the solid electrolyte material, and has the effect of reducing the internal resistance of the solid battery, so it is more preferred.

[0094] The solid electrolyte material that can be included in the positive electrode layer and the negative electrode layer can be selected from, for example, the same materials as the solid electrolyte material that can be included in the solid electrolyte layer described later.

[0095] The bonding material that can be included in the positive electrode layer and the negative electrode layer can be selected from the same materials as the bonding material that can be included in the bonding portion described below, for example.

[0096] The positive electrode layer and the negative electrode layer may further independently contain a sintering aid. The sintering aid is not particularly limited and may be at least one selected from the group consisting of, for example, lithium oxide, sodium oxide, potassium oxide, boron oxide, silicon oxide, bismuth oxide, and phosphorus pentoxide.

[0097] The thickness of the electrode layer (positive electrode layer and negative electrode layer) is not particularly limited, for example, each independently is greater than 2 μm and less than 50 μm. From the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, it is more preferably greater than 5 μm and less than 30 μm, and more preferably greater than 5 μm and less than 20 μm.

[0098] The total number of stacked positive electrode layers 1 and negative electrode layers 2 is not particularly limited, and may be, for example, 2 or more and 2000 or less, particularly 2 or more and 200 or less.

[0099] (Current Collecting Layer)

[0100] In the present invention, a part of the electrode layer (i.e., a part of the positive electrode layer 1 and / or the negative electrode layer 2) may have a current collecting layer 5. For example, in Figure 4 In the solid battery 100D of the fourth embodiment shown, the positive electrode layer 1 has the current collecting layer 5 , but from the viewpoint of further improving the energy density of the solid battery, it is more preferable that all the electrode layers have no current collecting layer 5 .

[0101] The current collecting layer may be in the form of a foil, but is more preferably in the form of a sintered body from the viewpoint of reducing the cost of manufacturing a solid battery by integral firing and reducing the internal resistance of the solid battery.

[0102] When the current collector layer has a sintered body, it may be composed of a sintered body containing electron conductive material particles and a sintering aid. The electron conductive material contained in the current collector layer may be selected from, for example, the same material as the electron conductive material that may be contained in the electrode layer. The sintering aid contained in the current collector layer may be selected from, for example, the same material as the sintering aid that may be contained in the electrode layer.

[0103] The thickness of the current collecting layer is not particularly limited, and may be, for example, 1 μm or more and 5 μm or less, and particularly 1 μm or more and 3 μm or less.

[0104] (Solid electrolyte layer)

[0105] The solid electrolyte layer 3 is composed of a sintered body containing solid electrolyte particles. The material of the solid electrolyte particles (i.e., the solid electrolyte material) is not particularly limited as long as it can provide ions (such as lithium ions or sodium ions) that can move (conduct) between the positive electrode layer and the negative electrode layer. Examples of solid electrolyte materials include: lithium-containing phosphate compounds having a sodium superion conductor structure, oxides having a perovskite structure, oxides having a garnet-type or garnet-like structure, and the like. Examples of lithium-containing phosphate compounds having a sodium superion conductor structure include: Li x M y (PO4)3 (1≤x≤2, 1≤y≤2, M is at least one selected from the group consisting of Ti, Ge, Al, Ga and Zr). As an example of a lithium-containing phosphate compound having a sodium superion conductor structure, for example, Li 1.2 Al 0.2 Ti 1.8 (PO4)3, etc. As an example of an oxide having a perovskite structure, La 0.55 Li 0.35 TiO3, etc. As an example of an oxide having a garnet-type or garnet-like structure, Li7La3Zr2O 12 wait.

[0106] In addition, as solid electrolytes that can conduct sodium ions, for example, sodium-containing phosphate compounds having a sodium superion conductor structure, oxides having a perovskite structure, oxides having a garnet-type or garnet-like structure, etc. can be cited. As sodium-containing phosphate compounds having a sodium superion conductor structure, Na x M y (PO4)3 (1≤x≤2, 1≤y≤2, M is at least one selected from the group consisting of Ti, Ge, Al, Ga and Zr).

[0107] The solid electrolyte layer may contain a sintering aid. The sintering aid contained in the solid electrolyte layer may be selected from, for example, the same materials as the sintering aid that may be contained in the electrode layer.

[0108] The thickness of the solid electrolyte layer is not particularly limited and may be, for example, 1 μm or more and 15 μm or less, particularly 1 μm or more and 5 μm or less.

[0109] (End electrode)

[0110] The end face electrode 4 is an electrode formed on the end face of the stacked structure, and generally refers to the end face electrodes (4a, 4b, respectively) of the positive and negative electrodes formed on two opposite end faces of the stacked structure. The end face electrodes 4a, 4b can be formed on the entire surface of the end face of the stacked structure, or can be formed on a part. From the viewpoint of more fully suppressing the poor connection between the electrode layer and the end face electrode, the end face electrodes 4a, 4b are preferably formed on the entire surface of the end face of the stacked structure. The end face of the stacked structure refers to the surface (so-called side surface) parallel to the stacking direction including the end faces of each stacked layer.

[0111] The end surface electrode 4 is generally composed of a sintered body containing electron conductive material particles and a sintering aid. The electron conductive material contained in the end surface electrode 4 can be selected from, for example, the same material as the electron conductive material that can be contained in the electrode layer. The sintering aid contained in the end surface electrode 4 can be selected from, for example, the same material as the sintering aid that can be contained in the electrode layer.

[0112] The thickness of the end surface electrode is not particularly limited, and may be, for example, 1 μm or more and 20 μm or less, and particularly 1 μm or more and 10 μm or less.

[0113] (Joint part)

[0114] As described below, the solid battery 100 of the present invention may include a junction 6. The junction is a portion responsible for joining an electrode layer to an end surface electrode of the same polarity as the electrode layer.

[0115] The bonding part 6 is usually composed of a sintered body containing a bonding material. The bonding material (e.g., particles) is, for example, an inorganic particle that is easy to bond at the interface of the constituent material (e.g., particles) of the electrode layer and the constituent material (e.g., particles) of the end electrode when sintered in contact with these particles. The bonding material may or may not have electronic conductivity and / or ionic conductivity. Examples of bonding materials include quartz glass (SiO2), and a composite oxide glass composed of SiO2 and at least one selected from PbO, B2O3, MgO, ZnO, Bi2O3, Na2O, Al2O3, CaO, and BaO.

[0116] The joint portion 6 may further include an electron conductive material, a solid electrolyte material, and / or a sintering aid in addition to the bonding material. The electron conductive material contained in the joint portion 6 may be selected from, for example, the same material as the electron conductive material that may be contained in the electrode layer. The solid electrolyte material contained in the joint portion 6 may be selected from, for example, the same material as the solid electrolyte material that may be contained in the solid electrolyte layer. The sintering aid contained in the joint portion 6 may be selected from, for example, the same material as the sintering aid that may be contained in the electrode layer.

[0117] The thickness of the bonding portion 6 is not particularly limited, and may generally be the same thickness as the electrode layer bonded to the end surface electrode.

[0118] (More important characteristic structure of the solid battery of the present invention)

[0119] The solid battery of the present invention has a structure without current collecting components. The structure without current collecting components refers to a structure in which at least one electrode layer in the positive electrode layer or the negative electrode layer does not have current collecting components such as a current collecting layer and a current collector (e.g., foil). "Current collecting components such as a current collecting layer and a current collector (e.g., foil)" do not directly contribute to the battery reaction (e.g., electron-generating reaction), but are components that specifically perform a current collecting function, and therefore are different from electrode layers that have both the function of an electrode and the function of a current collector.

[0120] The electrode layer having a structure without a current collecting component has both the function of an electrode and the function of a current collector. The fact that the electrode layer has both the function of an electrode and the function of a current collector means that the electrode layer not only performs a battery reaction (charge and discharge reaction), but also moves or induces the electrons generated by the reaction to the end surface electrode. Electrode layers such as positive electrode layers and negative electrode layers having these functions generally contain active materials and electronic conductive materials, and can move electrons to the end surface electrode without the need for a current collector such as a foil and other components such as a current collecting layer.

[0121] In the solid battery of the present invention, if Figure 1 to Figure 3 and Figure 5-6 As shown, the positive electrode layer 1 and the negative electrode layer 2 may both have a structure without a current collecting component, or as shown in Figure 4 As shown, one electrode layer may have a structure without a current collecting component. Figure 4In the solid battery of the fourth embodiment of the present invention shown, the negative electrode layer 2 has a structure without a current collecting component, and the positive electrode layer 1 has a current collecting component (e.g., a current collecting layer) 5, but it is also possible that the negative electrode layer 2 has a current collecting component (e.g., a current collecting layer), and the positive electrode layer 1 has a structure without a current collecting component. In the solid battery of the present invention, from the viewpoint of further improving the energy density of the solid battery, it is more preferred that both the positive electrode layer 1 and the negative electrode layer 2 have a structure without a current collecting component. In the solid battery of the present invention, from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, and further improving the energy density of the solid battery, it is more preferred that both the positive electrode layer 1 and the negative electrode layer 2 have a structure without a current collecting component, and have an end protruding structure described later.

[0122] In the solid battery of the present invention, if Figure 1 to Figure 6 As shown in FIG. 1 , at least one of the positive electrode layer 1 or the negative electrode layer 2 (particularly the electrode layer having a structure without a current collecting component) has an end protruding structure. The end protruding structure refers to the electrode layer (particularly the electrode layer having a structure without a current collecting component) as shown in FIG. Figure 1 to Figure 6 As shown in the figure, the end portions (A1 to A6 and B1 to B6) on the side of the end surface electrodes 4 (4a, 4b) of the same polarity as the electrode layer have a protruding shape protruding toward the end surface electrodes of the same polarity as the electrode layer in cross-section, and are electrically connected to the end surface electrodes 4a, 4b of the same polarity as the electrode layer. For example, Figure 1 to Figure 6 As shown, the positive electrode layer 1 (particularly the positive electrode layer 1 having a structure without a current collecting component) has a protruding shape protruding toward the positive electrode end surface electrode side when viewed in cross section at the end portion (A1 to A6) on the side of the positive electrode end surface electrode 4a, and is electrically connected to the positive electrode end surface electrode 4a. Figure 1 to Figure 6 As shown, the negative electrode layer 2 (especially the negative electrode layer 2 having a structure without a current collecting component) has a protruding shape on the end portion (B1~B6) on the side of the negative electrode end surface electrode 4b, which protrudes toward the negative electrode end surface electrode side when viewed in cross section, and is electrically connected to the negative electrode end surface electrode 4b.

[0123] In detail, the electrode layers 1 and 2 have a protruding shape on the end portions (A1 to A6 and B1 to B6) on the side of the end surface electrodes 4 (4a, 4b) of the same polarity as the electrode layers, and the protruding shape protrudes toward the end surface electrodes 4 (4a, 4b) of the same polarity as the electrode layers when viewed in section. For example, the positive electrode layer 1 has a protruding shape on the end portions (A1 to A6) on the side of the end surface electrode 4a of the positive electrode, and the protruding shape protrudes toward the side of the end surface electrode 4a of the positive electrode when viewed in section. In addition, for example, the negative electrode layer 2 has a protruding shape on the end portions (B1 to B6) on the side of the end surface electrode 4b of the negative electrode, and the protruding shape protrudes toward the side of the end surface electrode 4b of the negative electrode when viewed in section.

[0124] The end portions (A1 to A6 and B1 to B6) of the end surface electrodes 4 (4a, 4b) of the electrode layers 1 and 2 have a protruding shape protruding toward the end surface electrode of the same polarity as the electrode layer when viewed in section, which means that the end surface of the end portion of the electrode layer is not a surface indicated by a vertical line when viewed in section. In detail, in each electrode layer 1 and 2, as Figure 1 to Figure 6 As shown, the end portions (A1 to A6 and B1 to B6) on the side of the end surface electrode 4 (4a, 4b) of the same polarity as the electrode layer protrude toward the side Za, Zb of the end surface electrode 4 (4a, 4b) of the same polarity as the electrode layer, with the vertical lines X, Y passing through the point J farthest from the end surface electrode 4 among the points on the line segment defining the end surface of the end portion when viewed in cross section as the standard. For example, in the positive electrode layer 1, as Figure 1 to Figure 6 As shown in FIG. 1 , the end portion (A1 to A6) on the side of the end surface electrode 4a of the positive electrode protrudes toward the side of the end surface electrode 4a of the positive electrode (in the Za direction) with reference to the vertical line X passing through the point J farthest from the end surface electrode 4a among the points on the line segment defining the end surface of the end portion when viewed in cross section. Figure 1 to Figure 6 As shown, the end portion (B1 to B6) on the side of the negative end surface electrode 4b protrudes toward the side of the negative end surface electrode 4b (Zb direction) with reference to the vertical line Y passing through the point J farthest from the end surface electrode 4b among the points on the line segment defining the end surface of the end portion when viewed in cross section. The vertical line represents a straight line perpendicular to the horizontal plane.

[0125] The end portions (A1 to A6 and B1 to B6) of the electrode layers 1 and 2 on the side of the end surface electrodes 4 (4a, 4b) may be directly connected to the end surface electrodes 4 (4a, 4b) of the same polarity as the electrode layer, or may be indirectly connected. The end portions being directly connected to the end surface electrodes means that the end portions are Figure 1 Ends A1 and B1, Figure 2 Ends A2 and B2, Figure 3 End A3, Figure 4 The end B4, and Figure 5 The end portion B5 is directly electrically connected to the end surface electrode 4. The end portion is indirectly connected to the end surface electrode, which means that the end portion is Figure 5 The end of A5 and Figure 6 The ends of the electrode layer are indirectly electrically connected to the end surface electrode 4 through the joint 6 described later, as in the end A6 and B6 of the positive electrode layer. By indirectly electrically connecting the end of the electrode layer to the end surface electrode 4 through the joint 6, the bonding strength of the electrode layer relative to the end surface electrode can be increased, and the reduction in battery characteristics caused by poor bonding can be more fully suppressed. In addition, when the color of the joint 6a of the positive electrode layer 1 is different from the color of the joint 6b of the negative electrode layer 2, it is easy to distinguish the positive electrode layer from the negative electrode layer.

[0126] By providing the solid battery of the present invention with an end protruding structure at the end of the end surface electrode side of the electrode layer such as the positive electrode layer 1 and / or the negative electrode layer 2, the electrode layer can be "staggered" with the end surface electrode or the joint portion. As a result, compared with the case where there is no end protruding structure, the joint area between the electrode layer and the end surface electrode or the joint portion can be increased, thereby being able to more fully suppress the reduction of battery characteristics caused by poor jointing.

[0127] The protrusion length L of the protrusion shape of the end protrusion structure of the electrode layer is usually 5 μm or more and 500 μm or less. From the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, it is more preferably 10 μm or more and 100 μm or less. The protrusion length L of the protrusion shape refers to the length (i.e., distance) in the horizontal direction between the point J farthest from the end surface electrode and the point K closest to the end surface electrode among the points on the line segment defining the end surface of the end when viewed in section (for example, see Figure 1 to Figure 6 , Fig. 7A , Fig. 8A and Fig. 9A ).

[0128] The end protruding structure that the electrode layer may have (for example, the connection surface structure between the end of the end surface electrode side of the electrode layers 1 and 2 and the end surface electrode 4, and the connection surface structure between the end of the end surface electrode side of the electrode layers 1 and 2 and the joint 6) is not particularly limited as long as the end has a protruding shape. For example, the end protruding structure that the electrode layers 1 and 2 may have (for example, the connection surface structure between the end of the end surface electrode side of the electrode layers 1 and 2 and the end surface electrode 4, and the connection surface structure between the end of the end surface electrode side of the electrode layers 1 and 2 and the joint 6) may be as follows: Figure 1 to Figure 6 (particularly the ends A1 to A6 and B1 to B6 in these figures) and FIG. 7A to FIG. 7T The step structure including one or more portions having a protruding shape protruding in stages as shown in the figure may also be as shown in the figure. Figure 8A to Figure 8P The inclined structure including one or more protruding portions having a linear protrusion as shown in the figure may also be as follows Figure 9A to Figure 9P The curved structure including one or more portions having a protruding shape protruding in a curved shape as shown may also be a composite structure of these. FIG. 7A to FIG. 7T , Figure 8A to Figure 8P and Figure 9A to Figure 9P Each of them is an enlarged schematic cross-sectional view of the vicinity of the negative electrode layer (or the positive electrode layer) for explaining an example of an end protrusion structure that the negative electrode layer (or the positive electrode layer) may have at the end on the end surface electrode side in the solid battery of the present invention. FIG. 7A to FIG. 7T , Figure 8A to Figure 8P and Figure 9A to Figure 9PThe figure shows a structural example in which the negative electrode layer 2 is joined to the end face electrode 4b on the negative electrode side (especially its complementary shape portion 40b) on the left side, and also shows a structural example in which the positive electrode layer 1 is joined to the end face electrode 4a on the positive electrode side (especially its complementary shape portion 40a) on the left side.

[0129] In step structures (e.g. Figure 1 to Figure 6 and FIG. 7A to FIG. 7T ) has multiple step portions, the protrusion length (the length in the end face electrode direction Z (Za, Zb)) L1, L2, L3 of each step portion can be any length as long as the cumulative protrusion length or the maximum protrusion length of all the step portions is within the range of the above-mentioned protrusion length L.

[0130] In step structures (e.g. Figure 1 to Figure 6 and FIG. 7A to FIG. 7T ), as the height H, H1, H2, H3, H4 of each step portion, it is sufficient as long as the total height of all the step portions is less than the thickness of the electrode layer described later. The height H, H1, H2, H3, H4 of each step portion is usually independently 1 μm to 30 μm, and from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, it is more preferably 1 μm to 20 μm, more preferably 1 μm to 10 μm, and further preferably 1 μm to 5 μm.

[0131] In inclined structures (e.g. Figure 8A to Figure 8P ) has multiple inclined portions, the protrusion length (the length in the end face electrode direction Z (Za, Zb)) L1, L2, L3 of each inclined portion can be any length as long as the cumulative protrusion length or the maximum protrusion length of all the inclined portions is within the range of the above-mentioned protrusion length L.

[0132] In inclined structures (e.g. Figure 8A to Figure 8P ), as the height H, H1, H2, H3, H4 of each inclined portion, the total height of all inclined portions may be less than the thickness of the electrode layer described later. The height H, H1, H2, H3, H4 of each inclined portion is usually independently 1 μm to 30 μm, and from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, it is more preferably 1 μm to 20 μm, more preferably 1 μm to 10 μm, and further preferably 1 μm to 5 μm.

[0133] In curved structures (e.g. Figure 9A to Figure 9P ) has multiple bending portions, the protruding length (the length in the end face electrode direction Z (Za, Zb)) L1, L2, L3 of each bending portion can be any length as long as the cumulative protruding length or the maximum protruding length of all the bending portions is within the range of the above-mentioned protruding length L.

[0134] In curved structures (e.g. Figure 9A to Figure 9P ), as the height H, H1, H2, H3, H4 of each bent portion, the total height of all bent portions may be less than the thickness of the electrode layer described later. The height H, H1, H2, H3, H4 of each bent portion is usually independently 1 μm to 30 μm, and from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, it is more preferably 1 μm to 20 μm, more preferably 1 μm to 10 μm, and further preferably 1 μm to 5 μm.

[0135] In the solid battery of the present invention, if Figure 1-2 and Figure 5-6 As shown, the two electrode layers (particularly the two electrode layers having a structure without a current collecting component) of the positive electrode layer 1 and the negative electrode layer 2 may both have an end protruding structure, or as shown in FIG. Figure 3-4 As shown, an electrode layer (especially an electrode layer having a structure without a current collecting component) may have an end protruding structure. Figure 3 In the solid battery of the third embodiment of the present invention shown in FIG. 1 , the positive electrode layer 1 has an end protrusion structure, but it may also be as shown in FIG. Figure 4 As in the solid battery of the fourth embodiment of the present invention shown in FIG, the negative electrode layer 2 has an end protrusion structure. In the solid battery of the present invention, from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode and further improving the energy density of the solid battery, it is more preferred that the positive electrode layer 1 and the negative electrode layer 2 have an end protrusion structure, and it is more preferred that the end protrusion structure and the structure without a current collecting component are provided.

[0136] In the case where the positive electrode layer 1 has an end protruding structure, not all positive electrode layers 1 must have an end protruding structure, such as Figure 1 As shown, part of the positive electrode layer 1 (especially the outermost positive electrode layer 1) may not have an end protruding structure. The outermost positive electrode layer 1 refers to the topmost positive electrode layer and / or the bottommost positive electrode layer. In the solid battery of the present invention, from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode and further improving the energy density of the solid battery, it is more preferred that all the positive electrode layers 1 have an end protruding structure, and it is more preferred to have an end protruding structure and a structure without a collector component.

[0137] When the negative electrode layer 2 has an end protruding structure, similarly to the positive electrode layer 1, not all of the negative electrode layer 2 must have the end protruding structure, and a part of the negative electrode layer 2 may not have the end protruding structure. In the solid battery of the present invention, from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode and further improving the energy density of the solid battery, it is more preferred that all of the negative electrode layers 2 have an end protruding structure, and it is more preferred that they have an end protruding structure and a structure without a current collecting component.

[0138] When the end portions of the electrode layers 1 and 2 on the side of the end surface electrodes are directly electrically connected to the end surface electrodes 4 (4a, 4b), the end surface electrodes 4 (4a, 4b) have, for example, Figure 1 and Figure 2 As shown in the figure, a complementary shape portion 40 (40a, 40b) is formed with a complementary shape relative to the end of the end surface electrode side of the electrode layer. The complementary shape portion 40 (40a, 40b) is a part that constitutes a part of the end surface electrode 4 (4a, 4b) and has a complementary shape corresponding to the end protruding structure of the electrode layer (especially the protruding shape), and is usually made of the same material as the end surface electrode 4. The complementary shape portion 40 (40a, 40b) of the end surface electrode 4 (4a, 4b) protrudes toward the electrode layer 1, 2 side of the same polarity as the end surface electrode 4. That is, the complementary shape portion 40a of the end surface electrode 4a on the positive side protrudes toward the positive electrode layer 1, and the complementary shape portion 40b of the end surface electrode 4b on the negative side protrudes toward the negative electrode layer 2. In this case, the complementary shape of the complementary shape portion refers to a shape that can abut or fit with the end of the end surface electrode side of the electrode layer 1, 2 (especially its protruding shape) with a gap infinitely close to 0 mm (especially 0 mm), for example. The connection and matching between the electrode layers 1 and 2 (especially the ends on the end face electrode side thereof) and the end face electrodes 4 (4a and 4b) (especially the complementary shape parts 40 (40a and 40b)) are achieved by means of such complementary shape parts 40 (40a and 40b). From the viewpoint of more fully suppressing the poor connection between the electrode layers and the end face electrodes, it is more preferred that the electrode layers 1 and 2 (especially the ends on the end face electrode side thereof) and the end face electrodes 4 (4a and 4b) (especially the complementary shape parts 40 (40a and 40b)) are sintered bodies formed as one body. The sintering of the sintered bodies formed as one body means that two or more adjacent or contacting parts are joined by sintering. Here, from the viewpoint of more fully suppressing the poor connection between the electrode layers and the end face electrodes, it is more preferred that the electrode layers 1 and 2 (especially the ends on the end face electrode side thereof) and the end face electrodes 4 (4a and 4b) (especially the complementary shape parts 40 (40a and 40b)) are all sintered bodies and are sintered as one body at the same time.

[0139] When the end portions of the electrode layers 1 and 2 on the end surface electrode side are directly electrically connected to the end surface electrodes 4 (4a, 4b), the end portions of the electrode layers 1 and 2 on the end surface electrode side are Figure 1 , Figure 2 , Fig. 7A , Figure 7F , Figure 7G , Figure 7L , Figure 7Q to Figure 7T , Fig. 8A , Figure 8B , Fig.8D , Fig.8F , Figure 8G , Figure 8I to Figure 8L , Figure 8N~Figure 8P , Figures 9A to 9F , Fig.9I and Figure 9K to Figure 9P As shown, the entire end surface thereof is directly electrically connected to the end surface electrode 4 (4a, 4b) (particularly, the complementary shape portion 40 (40a, 40b) thereof).

[0140] The end portions of the electrode layers 1 and 2 on the end surface electrode side can be electrically connected indirectly to the end surface electrodes 4 (4a and 4b) via the joint portions 6 (6a and 6b). As a result, the bonding strength between the electrode layers and the end surface electrodes (particularly the bonding strength between the electrode layers and the end surface electrodes via the joint portions) is further increased, thereby being able to more fully suppress the reduction in battery performance caused by poor bonding between the electrode layers and the end surface electrodes.

[0141] When the end portions of the electrode layers 1 and 2 on the end surface electrode side are electrically connected indirectly to the end surface electrodes 4 (4a and 4b) via the joint portions 6 (6a and 6b), the joint portions 6 (6a and 6b) (particularly the end portions on the electrode layer side) preferably have a cross-sectional view such as Figure 6As described above, a complementary shape portion 60 (60a, 60b) is formed in a complementary shape with respect to the end of the electrode layer 1, 2. The complementary shape portion 60 (60a, 60b) is a part of the joint portion 6 (6a, 6b), and has a complementary shape corresponding to the protruding structure (especially the protruding shape) of the end of the electrode layer, and is usually made of the same material as the joint portion 6 (6a, 6b). In each electrode layer, the complementary shape portion 60 (60a, 60b) of the joint portion 6 (6a, 6b) protrudes toward the electrode layer 1, 2 side. That is, the joint portion 6a of the positive electrode layer 1 protrudes toward the positive electrode layer 1, and the joint portion 6b of the negative electrode layer 2 protrudes toward the negative electrode layer 2. The complementary shape of the complementary shape portion 60 (60a, 60b) refers to a shape that can be abutted or matched with the end of the end surface electrode side of the electrode layer 1, 2 (especially its protruding shape) with a gap infinitely close to 0 mm (especially 0 mm), for example. The connection and matching between the electrode layers 1 and 2 (especially the ends on the end face electrode side thereof) and the joint portion 6 (6a, 6b) (especially the complementary shape portion 60 (60a, 60b) thereof) are achieved by means of such complementary shape portions 60 (60a, 60b). The electrode layers 1 and 2 (especially the ends on the end face electrode side thereof) and the joint portion 6 (6a, 6b) (especially the complementary shape portion 60 (60a, 60b) thereof) are preferably formed as a sintered body and sintered as a whole with each other. The sintered body is formed as a whole with each other, which means that two or more adjacent or contacting parts are joined by sintering. Here, the electrode layers 1 and 2 (especially the ends on the end face electrode side thereof) and the joint portion 6 (6a, 6b) (especially the complementary shape portion 60 (60a, 60b) thereof) are preferably both sintered bodies and sintered as a whole. The joint portion 6 is usually composed of a material different from the constituent materials of the electrode layers (positive electrode layer 1 and / or negative electrode layer 2) and the end face electrode 4. For example, the joining portion 6 is made of a material whose type and / or blending ratio are different from those of the positive electrode layer 1 , the negative electrode layer 2 , and the end surface electrode 4 (and the solid electrolyte layer 3 ).

[0142] like Figure 6 As shown, the junction 6 (6a, 6b) has an end protrusion structure at the end of the end surface electrode side (that is, the end of the junction in the opposite direction to the complementary shape part 60 (60a, 60b) in the horizontal direction when viewed in cross section). The end protrusion structure of the junction is the same as the end protrusion structure of the electrode layer, which means that the junction 6 is as shown in FIG. Figure 6 As shown in FIG. 1 , the end portions (C6 and D6) on the side of the end surface electrodes 4 (4a, 4b) have a protruding shape protruding toward the end surface electrode side in cross-sectional view, and are electrically connected to the end surface electrodes 4a, 4b. Figure 6As shown, the joint portion 6 (6a, 6b) of each electrode layer has a protruding shape at the end portion (C6 and D6) on the side of the end surface electrode 4 (4a, 4b) of the same polarity as the electrode layer, and the protruding shape protrudes toward the end surface electrode of the same polarity as the electrode layer in cross-section. Figure 6 As shown, the joint portion 6a of the positive electrode layer 1 has a protruding shape at the end portion (C6) on the side of the positive electrode end surface electrode 4a, and the protruding shape protrudes toward the side of the positive electrode end surface electrode 4a when viewed in cross section. Figure 6 As shown, the junction portion 6b of the negative electrode layer 2 has a protruding shape at the end portion (D6) on the negative electrode end surface electrode 4b side, and the protruding shape protrudes toward the negative electrode end surface electrode 4b side in cross-sectional view.

[0143] In the junction 6 of each electrode layer, the end surface of the end portion on the end surface electrode side of the same polarity as the electrode layer is not represented by a vertical line when viewed in cross section. Figure 6 As shown, in the joint portion 6a of the positive electrode layer 1, the end C6 on the side of the end surface electrode 4a of the positive electrode protrudes toward the side of the end surface electrode 4a of the positive electrode (Za direction) with the vertical line X' passing through the point J' farthest from the end surface electrode 4a among the points on the line segment defining the end surface of the end in cross-section as the standard. Figure 6 As shown, in the joint portion 6b of the negative electrode layer 2, the end D6 on the side of the negative electrode end face electrode 4b protrudes toward the side (Zb direction) of the negative electrode end face electrode 4b, with the vertical line Y' being the point J' farthest from the end face electrode 4b among the points on the line dividing the end face of the end when viewed in cross section.

[0144] The end portions (C6 and D6) of the joint portions 6 (6a, 6b) on the side of the end surface electrodes 4 (4a, 4b) are directly connected to the end surface electrodes 4 (4a, 4b). Direct connection of the end portions to the end surface electrodes means that the end portions are Figure 6 The ends C6 and D6 of the semiconductor chip are directly electrically connected to the end surface electrode 4.

[0145] By providing the end portions of the bonding portions 6 (6a, 6b) with an end protruding structure on the end portions on the end surface electrode side, the bonding portions 6 (6a, 6b) can be "staggered" bonded to the end surface electrodes. As a result, the bonding area between the end surface electrodes and the bonding portions can be further increased compared to a case where there is no end protruding structure. Therefore, the electrode layer is firmly connected to the end surface electrode via the bonding portions, thereby being able to more fully suppress the reduction in battery characteristics caused by poor bonding.

[0146] The protruding length L' of the protruding shape of the end protruding structure of the joint portion 6 (6a, 6b) is independent of the protruding length L of the protruding shape of the end protruding structure of the electrode layer mentioned above, and can be a value within the same range as the protruding length L. The protruding length L' is usually greater than 5 μm and less than 500 μm, and is more preferably greater than 10 μm and less than 100 μm from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode. The protruding length L' of the protruding shape refers to the length in the horizontal direction (i.e., the distance) between the point J' farthest from the end surface electrode and the point K' closest to the point on the line segment that defines the end surface of the end when viewed in section (for example, see Figure 6 ).

[0147] The end protruding structure that the joint portion 6 (6a, 6b) can have (for example, the connection surface structure between the end portion of the end surface electrode side of the joint portion 6 (6a, 6b) and the end surface electrode 4) is not particularly limited as long as the end portion has a protruding shape. For example, the end protruding structure that the joint portion 6 (6a, 6b) can have (for example, the connection surface structure between the end portion of the end surface electrode side of the joint portion 6 (6a, 6b) and the end surface electrode 4) is the same as the end protruding structure of the electrode layer described above, and can be as follows: Figure 6 It can be a stepped structure including one or more parts having a protruding shape protruding in stages as shown (especially the end parts C6 and D6 in the figure), or an inclined structure including one or more parts having a protruding shape protruding in a straight line, or a bent structure including one or more parts having a protruding shape protruding in a curved line, or a composite structure of these.

[0148] On the end protruding structure of the joint 6 (6a, 6b), the protruding length and height of each step portion of the step structure, the protruding length and height of each inclined portion of the inclined structure, and the protruding length and height of each curved portion of the curved structure are respectively the same as those in the end protruding structures of the electrode layers 1 and 2.

[0149] When the end portions of the electrode layers 1 and 2 on the end surface electrode side are indirectly electrically connected to the end surface electrodes 4 (4a and 4b) via the joint portions 6 (6a and 6b), and the end portions of the joint portions 6 on the end surface electrode side have an end protruding structure, the end surface electrodes 4 (4a and 4b) have a cross-sectional view, for example, Figure 6As shown in the figure, a complementary shape portion 40 (40a, 40b) is formed with a complementary shape to the end of the end face electrode side of the joint portion 6 (6a, 6b). The complementary shape portion 40 (40a, 40b) is a part of the end face electrode 4 (4a, 4b), and has a complementary shape corresponding to the end protruding structure (especially the protruding shape) of the joint portion 6, and is usually made of the same material as the end face electrode 4. The complementary shape portion 40 (40a, 40b) of the end face electrode 4 (4a, 4b) protrudes toward the electrode layer 1, 2 side (i.e., the joint portion 6 side) of the same polarity as the end face electrode 4. That is, the complementary shape portion 40a of the end face electrode 4a on the positive side protrudes toward the positive electrode layer 1, and the complementary shape portion 40b of the end face electrode 4b on the negative side protrudes toward the negative electrode layer 2. In this case, the complementary shape of the complementary shape portion refers to a shape that can be matched with the end portion of the end surface electrode side of the joint portion 6 (especially its protruding shape) with a clearance as close to 0 mm (especially 0 mm), for example. The connection and matching between the joint portion 6 (especially its end portion on the end surface electrode side) and the end surface electrode 4 (4a, 4b) (especially its complementary shape portion 40 (40a, 40b)) are achieved by such a complementary shape portion 40 (40a, 40b). From the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, the electrode layers 1, 2 (especially its end portion on the end surface electrode side) are preferably sintered integrally with the joint portion 6 (6a, 6b) (especially its complementary shape portion 60 (60a, 60b)). The sintering integrally with each other means that two or more adjacent or contacting parts are joined by sintering. Here, from the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, it is more preferred that the electrode layers 1, 2 (especially the end portions on the end surface electrode side thereof) and the joint portion 6 (6a, 6b) (especially the complementary shape portion 60 (60a, 60b) thereof) are all sintered bodies and are sintered as a whole. From the viewpoint of more fully suppressing the poor connection between the electrode layer and the end surface electrode, it is more preferred that the electrode layers 1, 2 (especially the end portions on the end surface electrode side thereof) are sintered as a whole with the joint portion 6 (6a, 6b) (especially the complementary shape portion 60 (60a, 60b) thereof) and the end surface electrode 4 (4a, 4b) (especially the complementary shape portion 40 (40a, 40b) thereof) to form sintered bodies. Here, from the viewpoint of more fully suppressing the poor connection between the electrode layers and the end face electrodes, it is more preferred that the electrode layers 1, 2 (especially the ends on the end face electrode sides), the joining parts 6 (6a, 6b) (especially the complementary shape parts 60 (60a, 60b)) and the end face electrodes 4 (4a, 4b) (especially the complementary shape parts 40 (40a, 40b)) are all sintered bodies and are sintered as a whole.

[0150] When the end portions of the electrode layers 1 and 2 on the end surface electrode side are indirectly electrically connected to the end surface electrodes 4 (4a and 4b) via the joint portions 6 (6a and 6b), as shown in FIG. Figure 6 As shown, the end of the end face electrode side of the electrode layer 1, 2 can also be directly electrically connected to the joint part 6 (6a, 6b) (especially its complementary shape part 60 (60a, 60b)) with its entire end face. In this case, the joint part contains a bonding material and an electronic conductive material. The joint part can also further contain the constituent materials of the electrode layer and / or the constituent materials of the end face electrode. By making the end of the end face electrode side of the electrode layer 1, 2 directly electrically connected to the joint part 6 with its entire end face, the bonding strength between the electrode layer and the end face electrode (especially the bonding strength between the electrode layer and the end face electrode via the bonding part) is further improved, so that the reduction in battery performance caused by poor bonding between the electrode layer and the end face electrode can be more fully suppressed.

[0151] When the end portions of the electrode layers 1 and 2 on the end surface electrode side are indirectly electrically connected to the end surface electrodes 4 (4a and 4b) via the joint portions 6 (6a and 6b), as shown in FIG. Figure 7B to Figure 7E , Figure 7H to Figure 7K , Figure 7M~Figure 7P , Figure 8C , Fig. 8E , Figure 8H , Figure 8M , Figure 9G , Figure 9H and Figure 9J As shown, the end portions of the end face electrode sides of the electrode layers 1 and 2 may also be directly electrically connected to the joint portion 6 (6a, 6b) (especially the complementary shape portion 60 (60a, 60b) thereof) through a portion of their end faces, and directly electrically connected to the end face electrode 4 (4a, 4b) (especially the complementary shape portion 40 (40a, 40b) thereof) through the remaining portion of their end faces. In this case, the joint portion includes a bonding material, and may further include or not include an electron conductive material. The joint portion may further include the constituent material of the electrode layer and / or the constituent material of the end face electrode. By directly electrically connecting the end portions of the end face electrode sides of the electrode layers 1 and 2 to the joint portion 6 through a portion of their end faces, and directly electrically connecting to the end face electrode 4 through the remaining portion of their end faces, the effect of improving the bonding strength between the electrode layer and the end face electrode (especially the bonding strength between the electrode layer and the end face electrode via the joint portion) and the effect of more smoothly promoting the movement of electrons are well balanced. In detail, not only the bonding strength between the electrode layer and the end surface electrode (especially the bonding strength between the electrode layer and the end surface electrode via the bonding portion) is further improved, but also the electrons can be moved more smoothly. As a result, the reduction in battery performance caused by the poor bonding between the electrode layer and the end surface electrode can be more fully suppressed, and the current collection function of the electrode layer can be more fully improved.

[0152] When the end portions of the electrode layers 1 and 2 on the end surface electrode side are indirectly electrically connected to the end surface electrodes 4 (4a and 4b) via the joint portions 6 (6a and 6b), the Figure 6 , Figure 7B to Figure 7E , Figure 7H to Figure 7K , Figure 7M~Figure 7P , Figure 8C , Figure 8H , Figure 8M , Figure 9G and Figure 9J As shown, only one bonding site 6b (or 6a) is used on each electrode layer, or as shown in FIG. Fig. 8E and Figure 9H As shown, two or more bonding sites 6b1 and 6b2 are used on each electrode layer. By using two or more bonding sites 6b1 and 6b2 on each electrode layer, the bonding strength between the electrode layer and the end surface electrode (particularly the bonding strength between the electrode layer and the end surface electrode via the bonding sites) can be further improved.

[0153] When two or more joints are used on each electrode layer, between the end of the electrode layer on the end surface electrode side and the end surface electrode, Fig. 8E and Figure 9H As shown, the two or more joints can be arranged in parallel along the direction of electron movement (for example, the horizontal direction in the figure), or can be arranged in series. In the parallel arrangement of the two or more joints, the two or more joints include a joint with excellent main electron conductivity (for example, one of 6b1 or 6b2) and a joint with excellent bonding between the main electrode layer and the end surface electrode (for example, the other of 6b1 or 6b2), thereby, the balance of the effect of improving the bonding strength between the electrode layer and the end surface electrode (especially the bonding strength between the electrode layer and the end surface electrode through the joint) and the effect of promoting the electron movement more smoothly is more excellent. At this time, the joint with excellent main electron conductivity (for example, one of 6b1 or 6b2) includes bonding material and electron conductive material, and can further include the constituent material of the electrode layer and / or the constituent material of the end surface electrode. The joint with excellent bonding between the main electrode layer and the end surface electrode (for example, the other of 6b1 or 6b2) includes bonding material and does not include electron conductive material. The bonding portion having excellent bonding properties between the main electrode layer and the end surface electrode may further contain a constituent material of the electrode layer and / or a constituent material of the end surface electrode.

[0154] Generally speaking, the battery reaction is efficiently generated within the shortest distance between two electrode layers with different polarities. Therefore, it is more preferable that the relative area of ​​the two electrode layers is larger in the stacking direction. From the viewpoint of further improving the battery characteristics by more fully ensuring the area where the positive electrode layer and the negative electrode layer face each other, the end of each electrode layer having a protruding shape on the end surface electrode side is preferably configured as follows: The end of each electrode layer having a protruding shape on the end surface electrode side is preferably configured as follows, for example Figure 1 As shown in the figure, it is arranged outside the region between the electrode layers directly above and directly below the electrode layers having different polarities from the electrode layers. For example, the end portions of each negative electrode layer having a protruding shape on the end surface electrode side are preferably arranged outside the region between the positive electrode layers directly above and directly below. In addition, for example, the end portions of each positive electrode layer having a protruding shape on the end surface electrode side are preferably arranged outside the region between the negative electrode layers directly above and directly below.

[0155] In other words, when viewed from above (e.g., by perspective viewing from above), each electrode layer preferably has an end portion having a protruding shape on the end surface electrode side, such as Figure 1 For example, when viewed from above (e.g., by perspective view), each negative electrode layer preferably has an end portion with a protruding shape on the end surface electrode side, such as Figure 1 In addition, for example, when viewed from above (e.g., by perspective viewing), each positive electrode layer preferably has an end portion with a protruding shape on the end electrode side, such as Figure 1 The arrangement shown is in a region that does not overlap with the negative electrode layer directly above and below it.

[0156] From the viewpoint of further improving battery characteristics by more fully ensuring the area where the positive electrode layer and the negative electrode layer face each other, the junction 6 of each electrode layer is preferably arranged as follows:

[0157] The junction of the electrode layers is preferably such as Figure 6 The junction of each negative electrode layer is preferably arranged outside the region between the electrode layer directly above and directly below the negative electrode layer having a different polarity from that of the electrode layer. For example, the junction of each negative electrode layer is preferably arranged outside the region between the positive electrode layer directly above and directly below the negative electrode layer. In addition, for example, the junction of each positive electrode layer is preferably arranged outside the region between the negative electrode layer directly above and directly below the positive electrode layer.

[0158] In other words, when viewed from above (e.g., by perspective viewing), the junctions of the electrode layers are preferably as follows. Figure 6 As shown in FIG. 1 , the junction of the negative electrode layers is preferably arranged in an area that does not overlap with the electrode layer directly above and directly below the electrode layer having a different polarity from the electrode layer. For example, when viewed from above (e.g., by perspective viewing from above), the junction of the negative electrode layers is preferably as shown in FIG. Figure 6In addition, for example, when viewed from above (e.g., by perspective viewing), the joints of the positive electrode layers are preferably arranged such as Figure 6 As shown, it is arranged in a region that does not overlap with the negative electrode layer directly above and below it.

[0159] In the solid battery 100 of the present invention, from the viewpoint of reducing the cost of manufacturing the solid battery by integral sintering, the electrode layer (positive electrode layer 1 and negative electrode layer 2), the solid electrolyte layer 3 and the end surface electrode 4 (and the junction 6) are preferably formed into an integral sintering. That is, it is more preferred that the electrode layer (positive electrode layer 1 and negative electrode layer 2), the solid electrolyte layer 3 and the end surface electrode 4 (and the junction 6) are all sintered bodies and are sintered integrally.

[0160] It is more preferred that the color of the end face electrode is different on the positive electrode side (4a) and the negative electrode side (4b). When packaging the solid battery of the present invention, it is easy to distinguish the end face electrode on the positive electrode side and the end face electrode on the negative electrode side, thereby effectively reducing packaging errors. In order to make the color of the end face electrode different on the positive electrode side (4a) and the negative electrode side (4b), as the constituent material of each end face electrode, bonding materials of different colors can be mixed, or glass or ceramics of different colors can be added to the bonding material for coloring.

[0161] The solid battery of the present invention may have any shape when viewed from above, and is usually rectangular. The rectangular shape includes a square and a rectangle.

[0162] [Method for manufacturing solid state battery]

[0163] The solid battery 100 of the present invention can be manufactured by a printing method such as screen printing, a green sheet method using a green sheet, or a composite method thereof. The case of using the printing method will be described in detail below, but it is obvious that the present invention is not limited to this method.

[0164] The method for manufacturing a solid battery of the present invention comprises the following steps:

[0165] Forming an unfired laminate by printing; and

[0166] The unfired laminated body is fired.

[0167] (Unfired Laminated Body Forming Step)

[0168] In this process, a plurality of slurries such as a slurry for a positive electrode layer, a slurry for a negative electrode layer, a slurry for a solid electrolyte layer, and a slurry for an end face electrode are used as inks to form an unfired laminate of a predetermined structure on a substrate by printing. A slurry for a joint portion may further be used. It should be noted that a laminate formed by stacking layers and components other than the end face electrode may also be formed by printing, and an end face electrode may be formed on the end face of the obtained laminate (i.e., a laminate structure) by a coating method such as an immersion method. The end face electrode may be formed partially or entirely by a gas phase method such as a sputtering method and / or a vapor deposition method.

[0169] Each slurry can be manufactured by wet mixing the predetermined constituent materials of each layer (component) with an organic carrier, wherein the predetermined constituent materials of each layer (component) are selected from the group consisting of the above-mentioned positive electrode active material, negative electrode active material, electronic conductive material, solid electrolyte material, bonding material and sintering aid; the organic carrier is formed by dissolving an organic material in a solvent.

[0170] The organic material contained in the slurry is not particularly limited, and polymer compounds such as polyvinyl acetal resin, cellulose resin, polyacrylic acid resin, polyurethane resin, polyvinyl acetate resin, and polyvinyl alcohol resin can be used.

[0171] The solvent is not particularly limited as long as it can dissolve the above-mentioned organic material, and for example, toluene, ethanol, etc. can be used.

[0172] Wet mixing can use a medium, specifically, a ball mill method, a viscous mill method, etc. On the other hand, a wet mixing method without using a medium can also be used, and a sand mill method, a high pressure homogenization method, a kneading dispersion method, etc. can be used.

[0173] The substrate is not particularly limited as long as it can form an unfired laminate, and a polymer material such as polyethylene terephthalate can be used. It should be noted that when the unfired laminate is held on the substrate and provided to the firing step, the substrate uses a material that is heat-resistant to the firing temperature.

[0174] During printing, the printed layers are stacked in sequence according to a predetermined thickness and pattern shape, thereby forming an unfired laminate corresponding to the predetermined solid battery structure on the substrate. Figure 1 In the case of the solid battery 100A, for example, the printed layers are divided into predetermined thicknesses from the bottom to the top, and a plurality of printed layers are sequentially stacked in a predetermined pattern shape. When each printed layer is formed, a drying process (ie, a solvent evaporation process) is performed.

[0175] After the unfired laminate is formed, the unfired laminate may be peeled off from the substrate and provided to the firing step, or the unfired laminate may be provided to the firing step while being held on the substrate.

[0176] (Firing process)

[0177] The unfired laminate is subjected to calcination. After removing the organic material at, for example, 500°C in a nitrogen atmosphere containing oxygen, the unfired laminate is heated at, for example, 550°C to 1000°C in a nitrogen atmosphere to perform calcination. Generally, the unfired laminate can be calcined while being pressurized in the stacking direction D (sometimes in the stacking direction D and a direction M perpendicular to the stacking direction D). The pressurization pressure is not particularly limited and can be, for example, 1 kg / cm 2 Above and 1000kg / cm 2 Below, especially 5kg / cm 2 Above and 500kg / cm 2 Industrial Applicability

[0178] The solid battery of one embodiment of the present invention can be used to predict various fields that need to store electricity. The solid battery of one embodiment of the present invention can be used for the following purposes, but only for example: electrical, information and communication fields (for example, mobile devices such as portable phones, smart phones, smart watches, laptops, digital cameras, activity meters, wrist computers, electronic paper, etc.) using mobile devices, household and small industrial uses (for example, power tools, golf carts, household, nursing and industrial robots), large industrial uses (for example, forklifts, elevators, bay port cranes), transportation system fields (for example, hybrid vehicles, electric vehicles, buses, trams, electric power bicycles, electric motorcycles and other fields), power system uses (for example, various power generation, load regulators, smart grids, general household installation type storage systems and other fields), medical uses (medical equipment fields such as earphone type hearing aids), medical uses (medical management systems and other fields), and IoT fields, space and deep sea uses (for example, space probes, diving survey ships and other fields), etc.

[0179] Explanation of symbols

[0180] 1. Positive electrode layer; 2. Negative electrode layer; 3. Solid electrolyte layer; 4. End face electrode; 4a. End face electrode on the positive electrode side; 4b. End face electrode on the negative electrode side; 6. Joining portion; 6a. Joining portion of the positive electrode layer; 6b. Joining portion of the negative electrode layer; 40. Complementary shape portion of the end face electrode; 40a. Complementary shape portion of the end face electrode on the positive electrode side; 40b. Complementary shape portion of the end face electrode on the negative electrode side; 60. Complementary shape portion of the joining portion; 60a. Complementary shape portion of the joining portion of the positive electrode layer; 60b. Complementary shape portion of the joining portion of the negative electrode layer; 100 (100A, 100B, 100C, 100D, 100E, 10034F), solid battery.

Claims

1. A solid battery having a stacked structure in which one or more positive electrode layers and one or more negative electrode layers are alternately stacked via solid electrolyte layers, The solid battery has positive and negative end surface electrodes on the end surfaces of the stacked structure. At least one electrode layer among the positive electrode layer or the negative electrode layer has a protruding shape on the end portion on the side of the end face electrode of the same polarity as the electrode layer, which protrudes toward the side of the end face electrode of the same polarity as the electrode layer when viewed in section, and is electrically connected to the end face electrode of the same polarity as the electrode layer.

2. The solid battery according to claim 1, wherein: The electrode layer has a structure without a current collecting component.

3. The solid battery according to claim 1 or 2, wherein: The protrusion shape has a protrusion length of 5 μm or more and 500 μm or less.

4. The solid battery according to claim 1 or 2, wherein: The end of the electrode layer is directly electrically connected to the end surface electrode.

5. The solid battery according to claim 4, wherein: The end surface electrode has a complementary shape portion that forms a complementary shape with respect to the end portion of the electrode layer in a cross-sectional view.

6. The solid battery according to claim 4, wherein: The end of the electrode layer and the connection surface of the end surface electrode form a step structure, an inclined structure, a curved structure or a composite structure thereof.

7. The solid battery according to claim 4, wherein: The electrode layer and the end surface electrode are sintered integrally to form a sintered body.

8. The solid battery according to claim 1 or 2, wherein: The end of the electrode layer is electrically connected indirectly to the end surface electrode via a joint portion. The bonding portion is formed of a material different from a material forming the electrode layer and the end surface electrode.

9. The solid battery according to claim 8, wherein: The joining portion has a complementary shape portion that forms a complementary shape with respect to the end portion of the electrode layer in a cross-sectional view.

10. The solid battery according to claim 8, wherein: The connection surface between the end of the electrode layer and the joint portion forms a step structure, an inclined structure, a curved structure or a composite structure thereof.

11. The solid battery according to claim 8, wherein: The bonding portion has a protruding shape protruding toward the end surface electrode in a cross-sectional view at an end portion on the end surface electrode side, and is electrically connected to the end surface electrode.

12. The solid battery according to claim 11, wherein: The end surface electrode has a complementary shape portion that forms a complementary shape with respect to an end portion of the bonding portion on the end surface electrode side in a cross-sectional view.

13. The solid battery according to claim 11, wherein: The connection surface between the joint portion and the end surface electrode forms a step structure, an inclined structure, a curved structure or a composite structure thereof.

14. The solid battery according to claim 11, wherein A protrusion length of the protrusion shape of the end portion of the bonding portion is 5 μm or more and 500 μm or less.

15. The solid battery according to claim 8, wherein: The electrode layer and the joint portion are sintered integrally to form a sintered body.

16. The solid battery according to claim 8, wherein: The electrode layer, the joint portion, and the end surface electrode are sintered integrally to form a sintered body.

17. The solid battery according to claim 8, wherein: The bonding portion includes a mixed material of a material constituting the electrode layer and a material constituting the end surface electrode.

18. The solid battery according to claim 8, wherein: The end portion of the electrode layer is directly electrically connected to the bonding portion via its entire end surface.

19. The solid battery according to claim 8, wherein: The end of the electrode layer is directly electrically connected to the bonding portion at a portion of its end surface, and is directly electrically connected to the end surface electrode at the remaining portion of its end surface.

20. The solid battery according to claim 1 or 2, wherein: The color of the end surface electrode is different between the positive electrode side and the negative electrode side.

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