Water immersion tank device

Abstract

The application provides a water immersion box device, which comprises a large water tank and a box body fixedly arranged in the large water tank, a water baffle, a water baffle buckle and a water gate frame are arranged on one side of an inlet end of the box body and one side of an outlet end of the box body respectively, the water gate frame is connected to the box body, the water baffle buckle is installed on the water gate frame, and the water baffle is installed in the water baffle buckle, the water immersion box device further comprises a brush support and a brush installed on the brush support, the brush support is arranged on one side of the inlet end of the box body and one side of the outlet end of the box body and located outside the water baffle, and a flow guide hole is formed in the bottom of the brush support. The water immersion box device can improve the coupling water sealing effect, eliminate the problem that the coupling water is splashed out of the large water tank, avoid the coupling water from leaking out of the large water tank, reduce water resource waste and eliminate pollution to surrounding equipment and ground.

Description

Technical Field

[0001] This invention belongs to the field of metallurgical technology, specifically relating to a water immersion tank device for online ultrasonic flaw detection. Background Technology

[0002] Water immersion chambers are commonly used in online ultrasonic flaw detection. The chamber is installed between two sets of conveyor rollers, and an ultrasonic testing probe is mounted inside. Long steel products, such as round or square steel bars, are conveyed via the rollers and enter the chamber from the inlet. They pass through the inlet baffle, undergo flaw detection as they pass through the chamber, and then exit from the outlet baffle. The function of the water immersion chamber is to provide the coupling medium for ultrasonic testing; industrial fresh water is typically chosen as the coupling medium.

[0003] The immersion tank includes a tank body, a sluice gate frame, baffle plate clips, a baffle plate, and a large water tank. The baffle plate is composed of metal springs and rubber sheets, with multiple spoke-shaped cuts on its radial side. Its function is to allow long materials to pass through the baffle plate, after which the baffle plate self-resets and seals the coupling water inside the immersion tank. The baffle plate is installed within the baffle plate clips and can be replaced after wear. The baffle plate clips are installed within the sluice gate frame. The sluice gate frame is bolted to the tank body. The tank body is installed inside the large water tank. Any leakage of coupling water from the immersion tank at the baffle plate is collected in the large water tank, ensuring that coupling water inside the immersion tank does not leak outside the large water tank.

[0004] In existing water immersion tanks, the water baffle has poor sealing performance, and coupling water is easily sprayed outward at the cut seams of the water baffle. At the same time, long materials will carry out a lot of coupling water on their surface after passing through the water immersion tank, all of which cause coupling water to leak out of the large water tank and cause pollution to surrounding equipment and the ground.

[0005] Therefore, improving the design of existing water immersion tanks to enhance their sealing performance and reduce water waste and pollution is a critical issue that urgently needs to be addressed by those skilled in the art. Summary of the Invention

[0006] The purpose of this invention is to overcome the above-mentioned deficiencies in the prior art, and to this end, to provide a water immersion tank device, including a large water tank and a tank body fixedly installed in the large water tank. A water baffle, a water baffle buckle, and a sluice gate frame are respectively provided on the inlet end side and the outlet end side of the tank body. The sluice gate frame is connected to the tank body, the water baffle buckle is installed on the sluice gate frame, and the water baffle is installed in the water baffle buckle. The water immersion tank device also includes a brush bracket and a brush installed on the brush bracket. The brush bracket is respectively provided on the inlet end side and the outlet end side of the tank body and is located outside the water baffle. A guide hole is opened at the bottom of the brush bracket.

[0007] Furthermore, in the above-mentioned water immersion tank device, the tank body is fixedly installed in the large water tank by bolts, the sluice gate frame is connected to the tank body by bolts, and the water baffle is installed on the sluice gate frame by a sliding groove assembly method.

[0008] Furthermore, in the above-mentioned water immersion tank device, the water baffle, the water baffle buckle, and the sluice gate frame are symmetrically arranged on one side of the inlet end and one side of the outlet end of the tank body.

[0009] Furthermore, in the above-mentioned water immersion tank device, the brush bracket is connected to the sluice gate frame by suspension or bolts, and the brush is installed on the brush bracket by a sliding groove assembly method.

[0010] Furthermore, in the above-mentioned water immersion tank device, the brush is a multi-row long brush.

[0011] The water immersion tank device of the present invention uses brushes at the inlet and outlet ends to block the coupling water sprayed from the cut seams of the inlet and outlet baffle plates and guide it into the large water tank, thereby improving the coupling water sealing effect and eliminating the problem of coupling water splashing out of the large water tank.

[0012] Moreover, using the water immersion tank device of the present invention, when the long material after ultrasonic testing passes through the tank, the brush at the outlet end can stick to the surface of the long material and sweep away the coupling water attached to the surface of the long material into the large water tank, thus preventing the coupling water from leaking out of the large water tank, reducing water waste, and eliminating pollution to surrounding equipment and the ground. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In the drawings:

[0014] Figure 1 This is a schematic diagram of the water immersion tank device of the present invention;

[0015] Figure 2 for Figure 1 Top view.

[0016] Explanation of reference numerals in the attached figures:

[0017] 1-Water baffle, 2-Water baffle buckle, 3-Water gate frame, 4-Box body, 5-Large water tank, 6-Brush bracket, 7-Brush. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this invention without creative effort are within the scope of protection of this invention.

[0019] See Figure 1 and Figure 2 The water immersion tank device of the present invention includes a large water tank 5 and a tank body 4, for example, fixed in the large water tank 5 by bolts. A baffle plate 1, a baffle plate clip 2, and a sluice gate frame 3 are respectively provided on the inlet end and the outlet end of the tank body 4. The sluice gate frame 3 is connected to the tank body 4 by bolts, for example. The baffle plate clip 2 is installed on the sluice gate frame 3, and the baffle plate 1 is installed in the baffle plate clip 2. The baffle plate 1 can be replaced after wear.

[0020] The housing 4 contains the coupling water used for ultrasonic testing, and the large water tank 5 is used to collect the coupling water that leaks from the housing 4, preventing the coupling water from contaminating surrounding equipment and the ground. The baffle 1 is made of metal springs and rubber sheets, with multiple spoke-shaped cuts in the radial direction. Thus, after long materials such as round or square steel pass through the baffle 1, the baffle 1 can self-reset and seal the coupling water inside the housing 4.

[0021] Furthermore, in order to facilitate the smooth entry of long materials such as round or square steel from the inlet end and exit from the outlet end for ultrasonic testing, the baffle plate 1, the baffle plate buckle 2, and the sluice gate frame 3 are symmetrically arranged on one side of the inlet end and one side of the outlet end of the box body 4.

[0022] See also Figure 1 and Figure 2 The water immersion tank device of the present invention also includes a brush bracket 6 and a brush 7 mounted on the brush bracket 6. The brush bracket 6 is respectively disposed on the inlet end side and the outlet end side of the tank body 4, and is located on the outside of the baffle plate 1. A guide hole is opened at the bottom of the brush bracket 6.

[0023] The brushes 7, mounted on the inlet and outlet sides of the housing 4 via the brush holder 6, can respectively block the coupling water sprayed from the cutting seam by the baffle plate 1 on the inlet and outlet sides, and guide the coupling water into the large water tank 5 through the guide hole at the bottom of the brush holder 6, thus preventing splashing outside the large water tank 5. In addition, when long materials such as round or square steel pass through the brush 7 and the baffle plate 1 on the inlet side in sequence to enter the housing 4 for ultrasonic testing, and pass through the baffle plate 1 and the brush 7 on the outlet side in sequence to leave the housing 4, the brush 7 on the outlet side can adhere tightly to the surface of the long material, thereby sweeping away the coupling water adhering to the surface of the long material and letting it fall into the large water tank 5, preventing the coupling water from leaking to the outside.

[0024] In one specific implementation, the brush bracket 6 is suspended or bolted to the sluice gate frame 3 for easy disassembly; the brush 7 is mounted on the brush bracket 6 in a sliding groove assembly manner for easy disassembly and replacement.

[0025] Preferably, the baffle plate buckle 2 is installed on the sluice gate frame 3 in a sliding groove assembly manner to facilitate disassembly and assembly when replacing the baffle plate 1.

[0026] Preferably, the brush 7 is a multi-row long-bristled brush.

[0027] In summary, compared with the prior art, the water immersion tank device of the present invention has the following advantages and beneficial effects:

[0028] By using brushes at the inlet and outlet ends, the coupling water sprayed from the cut seams of the inlet and outlet baffle plates is blocked and diverted into the large water tank, thereby improving the coupling water sealing effect and eliminating the problem of coupling water splashing out of the large water tank.

[0029] When the long material after ultrasonic testing passes through the box, the brush at the outlet end can stick to the surface of the long material and sweep away the coupling water attached to the surface of the long material into the large water tank, avoiding the coupling water from leaking out of the large water tank, reducing water waste, and eliminating pollution to surrounding equipment and the ground.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Additionally, the terms "front," "back," "left," "right," "upper," and "lower" in this document refer to the placement shown in the accompanying drawings.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A water immersion tank device, comprising a large water tank and a tank body fixedly installed within the large water tank, wherein a water baffle, a water baffle buckle, and a sluice gate frame are respectively provided on one inlet end and one outlet end of the tank body, the sluice gate frame is connected to the tank body, the water baffle buckle is installed on the sluice gate frame, and the water baffle is installed within the water baffle buckle, characterized in that, The water immersion tank device also includes a brush bracket and a brush mounted on the brush bracket. The brush bracket is respectively set on one side of the inlet end and one side of the outlet end of the tank body, and is located outside the baffle plate. A guide hole is opened at the bottom of the brush bracket. The box body is fixedly installed in the large water tank by bolts, the sluice gate frame is connected to the box body by bolts, and the water baffle is installed on the sluice gate frame by a sliding groove assembly method; The water baffle, the water baffle buckle, and the sluice gate frame are symmetrically arranged on one side of the inlet end and one side of the outlet end of the box body; The brush bracket is connected to the sluice gate frame by suspension or bolts, and the brush is installed on the brush bracket by a sliding groove assembly method. The brush is a multi-row long-bristled brush; The baffle is made of metal spring sheet and rubber sheet, and has multiple spoke-shaped cuts in the radial direction. After the long material passes through the baffle, the baffle can self-reset and seal the coupling water in the box. The brushes mounted on the inlet and outlet sides of the chamber via brush brackets can respectively block the coupling water sprayed from the cutting seam by the baffles on the inlet and outlet sides. The coupling water is then guided into the large water tank through the guide holes at the bottom of the brush brackets, thus preventing it from splashing outside the large water tank. When long materials such as round or square steel bars pass through the brushes and baffles on the inlet side in sequence to enter the chamber for ultrasonic testing, and then pass through the baffles and brushes on the outlet side in sequence to leave the chamber, the brushes on the outlet side can adhere tightly to the surface of the long materials, thereby sweeping away the coupling water adhering to the surface of the long materials and letting it fall into the large water tank, preventing the coupling water from leaking to the outside.

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