A building template keel structure, a template using the structure, and a disassembly and assembly method thereof
Through the design of the keel seat and hook plate of the metal structure, combined with the latch box and folded edge structure, the complexity and safety hazards of building formwork during construction and dismantling are solved, and efficient and safe formwork installation and dismantling are achieved, which improves the Engineering efficiency and quality.
Patent Information
- Application Number
- CN202210376346.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-07
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2042-04-07
AI Technical Summary
The existing building formwork is complex and time-consuming during construction and disassembly, with great safety hazards, and limited reuse times, which affects the efficiency and quality of the project.
The keel seat and hook plate design with metal structure are designed, combined with the latch box and folded edge structure to achieve simple installation and safe disassembly of the template, ensuring that the template does not fall off freely during the disassembly process, and reducing manpower and material consumption.
It improves the efficiency and safety of construction, installation and disassembly, reduces manpower and material resources, and ensures the multiple use of the formwork and the quality of the project.
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Figure CN114837412B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of building templates, in particular to a building template keel structure, a template using the structure and a disassembly and assembly method thereof. Background Art
[0002] At present, in the construction industry, casting formwork is used to shape concrete structures and components according to the specified position and geometric dimensions in engineering construction, so as to maintain their correct position. The materials of casting formwork used in my country's construction industry are wood, bamboo, plastic, steel, and aluminum castings. When pouring concrete, it is necessary to build the formwork used for pouring. The existing wood and bamboo formworks are mainly fixed by on-site carpentry. The installation period is long and the construction workers are required to have high proficiency. Generally, they are skilled workers, and the project is time-consuming and the labor cost is high. Moreover, after the cement hardens in the later stage, it is also time-consuming to disassemble. The formwork can only be reused a few times before it is scrapped.
[0003] However, the existing plastic, steel and aluminum casting template structures are relatively bulky, difficult to install and complex to disassemble due to their design characteristics, and require a lot of manpower, which is not conducive to the rapid advancement of the project.
[0004] In the process of disassembling the existing building formwork, both ends are fixed, so both ends need to be disassembled for demoulding; in the process of disassembling both ends, the formwork is likely to fall from a high altitude (generally 2.7-5 meters), which is prone to personnel safety accidents, and the formwork is easily damaged during the free fall from the high altitude, causing deformation or damage, affecting the use; and generally, at least two people are required to cooperate in demoulding during the disassembly process.
[0005] The following prior art was found through search:
[0006] Patent 1: Chinese patent application number: 202120448683.2 Application date: 2021-03-02, Patent name: A telescopic formwork keel connector. The utility model discloses a telescopic formwork keel connector, comprising an external formwork keel and an internal formwork keel, the internal formwork keel is detachably slidably penetrated in the inner cavity of the external formwork keel, characterized in that: at least one of the two ends of the external formwork keel is in an open form, and both ends of the internal formwork keel are in a closed form; when working, the internal formwork keel slides into or out of the inner cavity of the external formwork keel along the open end of the external formwork keel to achieve telescopic adjustment of the length of the entire formwork keel connector. The advantages of the utility model are: simple structure, easy installation and disassembly, wide range of use, strong practicality, and can well solve the problem of rising cost of formwork keel use caused by size changes of building surfaces on different floors or in different areas during on-site construction.
[0007] It mainly solves the telescopic problem and is a general technical reference material. It has no substantial technical contribution to the present invention and does not have any technical enlightenment effect.
[0008] Patent 2: Chinese patent application number: 201921034796.7 Application date: 2019-07-04, Patent name: A floor keel bracket for building formwork, the utility model discloses a floor keel bracket for building formwork, including a keel body, a bracket, a support rod, a first support edge and a second support edge, the keel body is in an inverted U shape, the bracket is inserted into the keel body from bottom to top, the upper end of the support rod abuts against the bracket to play a supporting role, and the first support edge and the second support edge are respectively detachably fixed horizontally on both sides of the lower edge of the keel body. Compared with the prior art, the utility model is a floor keel bracket for building formwork, which uses a support rod and a bracket to support the keel body, and uses the first support edge and the second support edge to support the aluminum formwork. After the pouring is completed, the first support edge and the second support edge can be removed, and the aluminum formwork can be removed, while the keel body still exists in the structure, thereby effectively improving the structural strength of the floor slab.
[0009] It discloses a floor keel bracket structure, which has a different structure and technical effects. It is a general technical reference material and has no substantial technical contribution to the present invention and no technical enlightenment effect.
[0010] Patent 3: Chinese patent application number: 201110163774.2 Application date: 2011-06-17, Patent name: An early dismantling formwork system and its construction method, the present invention relates to an early dismantling formwork system and its construction method, the early dismantling formwork system comprises an early dismantling formwork and a supporting mechanism, the early dismantling formwork comprises a facade formwork, a top formwork, and a transition formwork, the supporting mechanism comprises a joist supporting the top formwork, an adjustable supporting rod, and a positioning locking mechanism for adjusting the height of the joist position; the positioning locking mechanism is connected to the end of the joist, and the joist is supported by the adjustable supporting rod. The construction method of the early dismantling formwork system, the installation method thereof comprises: erecting the facade formwork and transition formwork of the wall and column; erecting the supporting mechanism and the joist; laying the top formwork on the joist. The disassembly method comprises: dismantling the facade formwork; lowering the height of the joist; making the top formwork separate from the cast concrete slab and fall on the joist; removing the top formwork to dismantle the joist and transition formwork; and dismantling the adjustable supporting rod. The installation is convenient and quick, the disassembly is safe and reliable, and it is conducive to the recycling of the unit formwork.
[0011] This demoulding method is early demoulding. During the demoulding process, the template is directly removed or falls off, which has certain engineering risks, or requires two people to cooperate in the engineering, which is cumbersome. This demoulding method is limited by the structural limitations of its template and keel, so it can only form the effect disclosed in the patent. There is no technical inspiration for the present invention.
[0012] Patent 4: Chinese patent application number: 202010681621.6 Application date: 2020-07-15, patent name: A floor early dismantling formwork device, the present invention relates to the field of construction equipment technology, and more specifically, to a floor early dismantling formwork device, including a plurality of formworks and a plurality of support units connected to and supporting the formworks, the support unit including a frame unit for placing the formworks and a plurality of tripod units supporting the frame unit, the tripod unit is sequentially provided with an early dismantling head detachably connected to the frame unit and capable of lifting and lowering the frame unit, and a single support top for supporting the early dismantling head and detachably connected thereto. The purpose of the present invention is to overcome the problems in the existing floor early dismantling formwork technology that it cannot be used on a large scale and is not conducive to the replacement and maintenance of parts, and that the dismantling is cumbersome due to the presence of primary and secondary beams, and to provide a modular, assembleable, easy-to-dismantle, large-area floor early dismantling formwork device.
[0013] It discloses a floor early-dismantling formwork device, which has a different structure and technical effects. It belongs to general technical reference material and has no substantial technical contribution to the present invention and no technical enlightenment effect.
[0014] Patent 5: Chinese patent application number: 201810398874.5 Application date: 2018-04-28, Patent name: Table formwork system for pipe gallery roof and early dismantling method of early dismantling template, the present invention provides a table formwork system for pipe gallery roof and early dismantling method of early dismantling template, the system includes an early dismantling template and a rear dismantling template connected by a jointing device, a docking space is formed between the docking of the early dismantling template and the rear dismantling template, and a reinforcement is formed at the lower part of the docking of the early dismantling template and the rear dismantling template. The reinforcement strip and the jointing device include: a jointing plate, which is arranged along the length direction of the jointing space, and the two sides of the jointing plate are respectively overlapped on the upper surface of the early removal template and the upper surface of the late removal template; at least one suspension rod, which is passed through the jointing space, and the top of the suspension rod is connected to the jointing plate; and a limiter, which is detachably installed on the bottom end of the suspension rod and abuts against the reinforcement strip, and a first pattern is formed on one side of the limiter, and the first pattern is arranged along the length direction of the jointing space, and a second pattern matched with the first pattern is formed on one side of the reinforcement strip. The present invention solves the problem that the traditional early template removal process is difficult to remove the template and easily causes damage to the top plate when removing the template.
[0015] It discloses a table formwork system for the roof of a pipe gallery and an early dismantling method for the formwork. The structure is different, the construction method is different, the technical effect is different, and it is a general technical reference material. It has no substantial technical contribution to the present invention and does not have any technical enlightenment effect.
[0016] The present invention proposes a brand-new structure and disassembly and assembly method: it comprises a building template keel structure, a template adopting the structure, and a disassembly and assembly method thereof; after adopting the present invention, the construction and installation are simple, convenient and fast, and the disassembly is also convenient; the template will not fall off freely, which protects the template and enhances the safety of the project; the demolding of the group unit can be completed independently without the cooperation of multiple people, which greatly improves the project efficiency, saves time, saves a lot of manpower and material resources, and has good project quality. Summary of the invention
[0017] The purpose of the present invention is to provide a building template keel structure and a template using the structure and a disassembly and assembly method thereof, which are simple, convenient and quick to construct and install, and are also convenient to disassemble. The template will not fall off freely, which protects the template and enhances the safety of the project. It also greatly improves the project efficiency, saves time, saves a lot of manpower and material resources, and has good project quality.
[0018] To achieve the above-mentioned object, the present invention proposes the following technical solution: a building template keel structure, comprising: a keel seat of a metal structure, and a hook plate arranged below the keel seat, wherein the hook plate is a symmetrical structure and is vertically fixed below the keel seat, and both ends of the hook plate are upwardly tilted to form a hook-shaped structure;
[0019] The two sides of the keel seat are respectively provided with side plates for connection;
[0020] The keel seat is a long strip structure with a U-shaped cross section, and its opening is downward; the hook plate is vertically welded in the U-shaped groove;
[0021] At least one hook plate is arranged on the keel seat.
[0022] Furthermore, two hook plates are provided on the keel and are symmetrically arranged in the middle position of the keel seat.
[0023] Furthermore, the hook plate includes a long bottom plate, hooks formed by bending upwards at both ends of the bottom plate, and connecting plates formed by bending upwards on both sides of the middle of the bottom plate.
[0024] Furthermore, the connecting plate is fixedly welded in the U-shaped groove of the keel seat, and is fixedly connected to the inner bottom of the keel seat and the two side surfaces of the U-shaped groove; the lower end of the connecting plate is longer than the groove edge height of the U-shaped groove; a gap is left between the bottom plate of the hook plate and the bottom of the keel seat.
[0025] Furthermore, a latch box is provided in the U-shaped groove of the keel seat, and the box body structure of the latch box is a U-shaped plate with a bottom opening, and the box body is encapsulated in the U-shaped groove to form a sealing structure; a latch that can move freely along the bottom opening is inserted therein.
[0026] Furthermore, a reinforcing sheet of the same size as the bottom projection is welded to the bottom surface of the latch box, an opening is provided on the reinforcing sheet corresponding to the box body, and the latch is inserted into the reinforcing sheet and the bottom opening of the box body; the upper end of the latch is provided as a plug so that it cannot leak out of the bottom opening; the latch can be sheet-shaped or columnar.
[0027] The present invention discloses another technical solution: a template with a keel structure, using the above-mentioned building template keel structure as a template connection seat; it also includes:
[0028] A first jacking support connected to both ends of the keel structure, and a support screw, a support nut, and a support sleeve connected in sequence below the jacking support;
[0029] A second keel for supporting the template below, a second top bracket connected to both ends of the second keel, and a support screw, a support nut, and a support sleeve connected in sequence below the top bracket;
[0030] The second keel and the supporting structure assembly can be arranged in multiple groups along the length direction of the template;
[0031] The template is hung on the hook of the hook plate of the keel seat through the template head arranged at the front end thereof, and the template is supported by the second keel;
[0032] The template head of the template is a semi-closed folding structure in cross section, which is bent downward and then horizontally bent inward to form a first folding edge, then vertically bent upward to form a second folding edge, and then bent vertically outward to form a third folding edge.
[0033] Furthermore, a template head is also provided at the other end of the template; a keel seat is provided at the other end of the corresponding template, which is connected to the first top support at both ends of the keel structure; and 0 to multiple groups of second keels and supporting structure groups are optionally provided in the middle of the template depending on the length of the template.
[0034] Furthermore, the templates installed on the keel seat are two templates symmetrically arranged on the left and right, and side supports for supporting the cover plate are arranged on the outer sides of the templates.
[0035] The present invention discloses a third technical solution: a method for disassembling and assembling a template with a keel structure, which is used for disassembling and assembling the template with a keel structure;
[0036] During installation: insert the template head of the template into the hook plate of the keel seat, and ensure that the hook head is blocked on the outside of the second folded edge of the template head; and connect the locking structure with the pin dropped from the pin box to fix the keel seat and template connected in pairs;
[0037] When disassembling: After the concrete above solidifies, remove the locking structure of the latch box at one end of the template, and the template falls down a certain distance H;
[0038] Then remove the other end of the template and make sure that the end of the template with the template head is hung on the hook. In this way, the template will be rotated 90 degrees vertically under the action of gravity, and finally the hook will block the outside of the third fold of the template, and the template will drop from the horizontal position to the vertical position;
[0039] Finally, lift the template upwards, let the template head slide over the hook head and remove the template, and the template disassembly is completed.
[0040] Beneficial effects: The present invention provides a building template keel structure, a template using the structure, and a disassembly and assembly method thereof; after adopting the present invention, the construction and installation are simple, convenient and quick, and the disassembly is also convenient. The template will not fall off freely, which protects the template and enhances the safety of the project; the demolding of the group unit can be completed independently without the cooperation of multiple people, which greatly improves the project efficiency, saves time, saves a lot of manpower and material resources, and has good project quality.
[0041] The invention discloses a keel structure of a building template, which particularly adopts a U-shaped groove structure, thereby reducing the weight of the keel while ensuring the support of the keel; the U-shaped groove is convenient for sealing to form a latch box structure, in which a latch that can move freely along an opening is arranged; when the structure is inverted and stored, the latch falls back into the latch box, does not occupy space and is convenient for carrying; when the structure is needed, the latch automatically falls down under the action of gravity, is convenient for fixed installation with other structures, and is convenient and practical.
[0042] The special design of the hook plate facilitates the fixing and removal of the formwork; and the hook plate is specially designed so that the lower end of the connecting plate is longer than the height of the edge of the U-shaped groove, so that there is a gap between the bottom plate of the hook plate and the bottom of the keel seat. This ensures that the template head of the connected formwork can leave a movable gap between the hook plate and the concrete poured above, which is convenient for rotation and removal operations.
[0043] The template of the present invention adopts this structure, and its specially designed template head is a folding structure with a semi-closed cross-section. Its multiple folds form a G-shaped folding structure, and each fold is perpendicular to each other; the fold is integrally hung on the inner side of the hook head of the hook plate and can only be rotated 90 degrees upward and downward on the hook plate. Due to the existence of the hook head and the docking with the folded edge, a hanging is formed and it will not fall off, which ensures construction safety while facilitating disassembly.
[0044] The present invention adopts the template disassembly and assembly method with the keel structure. After the concrete above is solidified, the locking structure of the latch box at one end of the template is disassembled, and the template falls off a certain distance H downward; then the other end of the template is disassembled, and it is ensured that the end of the template with the template head is hung on the hook head, so that the template will be vertically rotated 90 degrees under the action of gravity, and finally the hook head blocks the outside of the third folded edge of the template, and the template is lowered from the horizontal position to the vertical position; finally, the template is lifted up, and the template head is allowed to slide over the hook head and then the template is removed, and the disassembly of the template is completed.
[0045] This method requires only one-person operation, which completely changes the previous method in which the template needed the cooperation of multiple people to disassemble and the template was exposed to gravity during the disassembly process. After loosening a locking connection, the template is rotated 90 degrees and hung on the keel seat, ensuring construction safety and protecting the template from falling, avoiding damage to itself due to falling gravity. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For clarity, not every component is labeled in every figure. Embodiments of various aspects of the present invention will now be described by way of example and with reference to the accompanying drawings, in which:
[0047] Figure 1 It is a schematic diagram of the three-dimensional structure of the keel structure of the present invention.
[0048] Figure 2 It is a schematic diagram of the components of the keel structure of the present invention.
[0049] Figure 3 The present invention is a schematic diagram of the use status of a building formwork structure using the keel structure of the present invention.
[0050] Figure 4 for Figure 3 Center left schematic view.
[0051] Figure 5 for Figure 3 Center main view schematic.
[0052] Figure 6 for Figure 3 Schematic diagram from top view.
[0053] Figure 7 for Figure 3 A schematic diagram of the installation of a building formwork structure using the keel structure of the present invention (connecting screws and latches are omitted).
[0054] Figure 8 for Figure 7 A partial enlarged schematic diagram of point M in the middle.
[0055] Fig. 9 for Figure 3 Schematic diagram of the template header structure used in.
[0056] Fig.10 for Figure 3 Schematic diagram of the structure during concrete pouring.
[0057] Fig.11 for Figure 3 Schematic diagram of the formwork removal of the middle structure after the concrete solidifies.
[0058] Fig.12 for Figure 3 Schematic diagram of the top view of the middle structure after horizontal splicing and lengthening.
[0059] In the figure, the meanings of the reference numerals are as follows: 1, keel seat; 101, U-shaped groove;
[0060] 2. hook plate; 21. bottom plate; 22. hook head; 23. connecting plate;
[0061] 3. Side plate; 31. Sealing plate; 32. Connecting hole; 33. Bending plate; 34. Protrusion;
[0062] 4. latch box; 41. box body; 42. reinforcing sheet; 43. latch;
[0063] 5. Second keel; 6. Second top support; 7. First top support; 8. Support screw; 9. Support nut; 10. Support sleeve; 11. Template; 1101. Side support;
[0064] 12, template head; 121, first folding edge; 122, second folding edge; 123, third folding edge;
[0065] 13. Cast-in-place concrete; 14. Infill slab. DETAILED DESCRIPTION
[0066] In order to better understand the technical content of the present invention, specific embodiments are cited and described as follows in conjunction with the accompanying drawings. Various aspects of the present invention are described in this disclosure with reference to the accompanying drawings, in which many illustrative embodiments are shown. The embodiments of the present disclosure are not necessarily defined to include all aspects of the present invention. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present invention are not limited to any implementation. In addition, some aspects disclosed in the present invention can be used alone, or in any appropriate combination with other aspects disclosed in the present invention.
[0067] See also Figure 1-2The present invention provides a building template keel structure, comprising: a keel seat 1 of a metal structure, and a hook plate 2 arranged below the keel seat 1, wherein the hook plate 2 is a symmetrical structure and is vertically fixed below the keel seat 1, and both ends of the hook plate 2 are upwardly tilted to form a hook head 22;
[0068] The two sides of the keel seat 1 are respectively provided with side panels 3 for connection;
[0069] The keel seat 1 is a long strip structure with a U-shaped cross section, and its opening is downward; the hook plate 2 is vertically welded in the U-shaped groove 101;
[0070] The hook plate 2 is provided with at least one on the keel seat 1. Figure 1-2 There are two in number, which are symmetrically arranged in the middle position of the keel seat 1.
[0071] Preferably, the hook plate 2 includes a long bottom plate 21, hooks 22 formed by bending upwards at both ends of the bottom plate 21, and connecting plates 23 formed by bending upwards at both sides of the middle of the bottom plate 21.
[0072] Preferably, the connecting plate 23 is fixedly welded in the U-shaped groove 101 of the keel seat 1, and is fixedly connected to the two side surfaces of the U-shaped groove 101 of the keel seat 1; if the safety factor is to be increased, the connecting plate 23 can also be fixedly welded to the bottom surface of the U-shaped groove 101, that is, the connecting plate 23 is extended to the lower bottom surface of the keel seat 1 for fixing; the lower end of the connecting plate 23 is longer than the height of the edge of the U-shaped groove 101; ensure that there is a gap H between the bottom plate 21 of the hook plate 2 and the bottom of the keel seat 1, see Figure 3 .
[0073] Preferably, a latch box 4 is further provided in the U-shaped groove 101 of the keel seat 1, and the box body 41 of the latch box 4 is a U-shaped plate with a bottom opening, and the box body 41 is encapsulated in the U-shaped groove 101 to form a sealing structure; a latch 43 that can move freely along the bottom opening is inserted into the box body 41.
[0074] Preferably, the bottom surface of the box body 41 of the latch box 4 is also welded with a reinforcing sheet 42 of the same size as the orthographic projection area of the bottom surface, and an opening is provided on the reinforcing sheet 42 corresponding to the box body 41, and the latch 43 is inserted into the reinforcing sheet 42 and the bottom opening of the box body 41; the upper end of the latch 43 is set as a plug-like structure so that it cannot leak out of the bottom opening; the latch 43 can be sheet-shaped or columnar. The drawings in this embodiment, Figure 2 , Figure 7 , Figure 8 A sheet-shaped pin 43 is used as an example, but in actual practice, a columnar or other similar structure can be selected as needed. As long as the purpose of the present invention can be achieved, the structure should be within the protection scope of the present invention.
[0075] See also Figure 3-11 , is an example of a template with a keel structure, which adopts the above-mentioned building template keel structure, and the keel structure is used as a connecting seat of the template; it also includes:
[0076] A first jacking support 7 connected to both ends of the keel structure, and a support screw 8, a support nut 9, and a support sleeve 10 connected in sequence below the jacking support;
[0077] A second keel 5 supporting the template 11 is provided below the template, a second jacking bracket 6 connected to both ends of the second keel 5, and a supporting screw 8, a supporting nut 9, and a supporting sleeve 10 connected in sequence below the jacking bracket;
[0078] The second keel 5 and the supporting structure assembly can be arranged in multiple groups along the length direction of the template; the template 11 is hung on the hook of the hook plate of the keel seat through the template head arranged at its front end, and the template 11 is supported by the second keel 5; see Figure 4 , Figure 7 Schematic diagram of the structure.
[0079] The template head 12 of the template 11 is a semi-closed folded edge structure in cross section, which is bent downward and then horizontally bent inward to form a first folded edge 121, then vertically bent upward to form a second folded edge 122, and then bent vertically outward to form a third folded edge 123.
[0080] Preferably, the other end of the template 11 is also provided with a template head 12; correspondingly, the other end of the template 11 is provided with a keel seat 1, connected to the first top support 7 at both ends of the keel structure; the middle of the template 11 can be optionally provided with 0 to multiple groups of second keels and supporting structure groups depending on the length of the template. In this embodiment, two groups are provided, the middle group and the other end of the template 11; if the actual situation is that the template is designed to be shorter, the middle group can be omitted.
[0081] Preferably, the template 11 installed on the keel seat 1 is a two-piece template symmetrically arranged on the left and right sides. Figure 6 , Figure 7 As shown, the template 11 of the A and B structures is designed, and the outer side of the template 11 is provided with a side support 1101 for supporting the cover plate.
[0082] See also Figure 4-Figure 11 , the present invention discloses a third technical solution: a method for disassembling and assembling a template with a keel structure, which is used to disassemble and assemble the template with a keel structure;
[0083] During installation: insert the template head 12 of the mold 11 onto the hook plate 2 of the keel seat 1, and ensure that the hook head 22 is blocked on the outside of the second folded edge 122 of the template head 12; and connect the locking structure through the latch 43 dropped from the latch box 4 to fix the keel seat 1 and the template 11 connected in pairs; the connection relationship between the template 11 and the hook plate 2 on the keel seat 1 is shown in Fig.10 , Fig.10 for Figure 3 Schematic diagram of the structure during concrete pouring.
[0084] When disassembling: After the cast-in-place concrete 13 above solidifies, remove the locking structure of the latch box 43 at one end of the template 11, and the template 11 falls down a certain distance H, as shown in detail. Figure 3 ;
[0085] Then remove the other end of the template 11, and make sure that the end of the template 11 with the template head 12 is hung on the hook head 22, so that the template 11 will be vertically rotated 90 degrees under the action of gravity, and finally the hook head 22 is blocked outside the third folded edge 123 of the template 11, and the template 11 is lowered from the horizontal position to the vertical position; at this time, the connection relationship between the template 11 and the hook plate 2 on the keel seat 1 is shown in FIG. Fig.11 , Fig.11 for Figure 3 Schematic diagram of the formwork removal of the middle structure after the concrete solidifies.
[0086] Finally, the template 11 is lifted upwards, and the template head 12 is allowed to slide over the hook head 22 and then the template 11 is removed, thus completing the removal of the template.
[0087] Figure 7 for Figure 3 A schematic diagram of the installation of a building formwork structure using the keel structure of the present invention (connecting screws and latches are omitted). Figure 8 for Figure 7 The side panel 3 is specially designed as a sealing plate 31 with a sealing plate-like structure, which is used to encrypt the two ends of the keel seat 1; and the lower end of the sealing plate 31 is bent inward to form a bent plate 33, which is convenient for holding during transportation, connection, and disassembly without hurting the hands or other parts. The connection hole 32 set on the sealing plate 31 is convenient for connecting and fixing with the top support, which can be connected with bolts or pins.
[0088] A protrusion 34 is also provided on the outer surface of the lower end of the cover plate 31. When the cover plate 31 is connected and fixed with the top support, it avoids the two surfaces from being tightly fitted and stuck together, leaving room for movement, and facilitating installation and disassembly.
[0089] Fig.12The schematic diagram of the top view of the building formwork structure using the keel structure of the present invention after multiple horizontal splicing and lengthening. The figure shows two groups of horizontal splicing, at the gap position of the splicing: the splicing position between the first top support 7 and the second top support 6, a filling plate 14 is placed on the second top support 6 and the side support 1101 of the formwork 11, and the gap position of the splicing is filled with the filling plate 14 to form a complete casting plane.
[0090] The invention discloses a keel structure of a building template, which particularly adopts a U-shaped groove structure, thereby reducing the weight of the keel while ensuring the support of the keel; the U-shaped groove is convenient for sealing to form a latch box structure, in which a latch that can move freely along an opening is arranged; when the structure is inverted and stored, the latch falls back into the latch box, does not occupy space and is convenient for carrying; when the structure is needed, the latch automatically falls down under the action of gravity, is convenient for fixed installation with other structures, and is convenient and practical.
[0091] The special design of the hook plate facilitates the fixing and removal of the formwork; and the hook plate is specially designed so that the lower end of the connecting plate is longer than the height of the edge of the U-shaped groove, so that there is a gap between the bottom plate of the hook plate and the bottom of the keel seat. This ensures that the template head of the connected formwork can leave a movable gap between the hook plate and the concrete poured above, which is convenient for rotation and removal operations.
[0092] The template of the present invention adopts this structure, and its specially designed template head is a folding structure with a semi-closed cross-section. Its multiple folds form a G-shaped folding structure, and each fold is perpendicular to each other; the fold is integrally hung on the inner side of the hook head of the hook plate and can only be rotated 90 degrees upward and downward on the hook plate. Due to the existence of the hook head and the docking with the folded edge, a hanging is formed and it will not fall off, which ensures construction safety while facilitating disassembly.
[0093] The present invention adopts the template disassembly and assembly method with the keel structure. After the concrete above is solidified, the locking structure of the latch box at one end of the template is disassembled, and the template falls off a certain distance H downward; then the other end of the template is disassembled, and it is ensured that the end of the template with the template head is hung on the hook head, so that the template will be vertically rotated 90 degrees under the action of gravity, and finally the hook head blocks the outside of the third folded edge of the template, and the template is lowered from the horizontal position to the vertical position; finally, the template is lifted up, and the template head is allowed to slide over the hook head and then the template is removed, and the disassembly of the template is completed.
[0094] This method requires only one-person operation, which completely changes the previous method in which the template needed the cooperation of multiple people to disassemble and the template was exposed to gravity during the disassembly process. After loosening a locking connection, the template is rotated 90 degrees and hung on the keel seat, ensuring construction safety and protecting the template from falling, avoiding damage to itself due to falling gravity.
[0095] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0096] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. A building template keel structure, characterized in that: include: A keel seat of a metal structure, and a hook plate arranged below the keel seat, wherein the hook plate is a symmetrical structure and is vertically fixed below the keel seat, and both ends of the hook plate are tilted upward to form a hook-shaped structure; The two sides of the keel seat are respectively provided with side plates for connection; The keel seat is a long strip structure with a U-shaped cross section, and its opening is downward to form a U-shaped groove; the hook plate is vertically welded in the U-shaped groove; The hook plates are provided with two on the keel seat and are symmetrically arranged in the middle position of the keel seat; The hook plate includes a long bottom plate, hooks formed by bending upwards at both ends of the bottom plate, and connecting plates formed by bending upwards at both sides of the middle of the bottom plate; The template can be hung on the hook of the hook plate of the keel seat through the template heads set at one end and the other end. The template head of the template is a semi-closed folding structure in cross section. After bending downward, it bends horizontally inward to form a first folding edge, then bends vertically upward to form a second folding edge, and then bends to the outside of the second folding edge to form a third folding edge.
2. A building template keel structure according to claim 1, characterized in that: The connecting plate is fixedly welded in the U-shaped groove of the keel seat, and is fixedly connected to the inner bottom of the keel seat and the two side surfaces of the U-shaped groove; the lower end of the connecting plate is longer than the groove edge height of the U-shaped groove; a gap is left between the bottom plate of the hook plate and the bottom of the keel seat.
3. A building template keel structure according to claim 1, characterized in that: A latch box is also arranged in the U-shaped groove of the keel seat, and the box body structure of the latch box is a U-shaped plate with a bottom opening, and the box body is encapsulated in the U-shaped groove to form a sealing structure; a latch that can move freely along the bottom opening is inserted into the latch box.
4. A building template keel structure according to claim 3, characterized in that: The bottom surface of the latch box is also welded with a reinforcing sheet of the same size as the bottom projection, an opening is provided on the reinforcing sheet corresponding to the box body, and the latch is inserted into the reinforcing sheet and the bottom opening of the box body; the upper end of the latch is provided as a plug to prevent it from leaking out of the bottom opening; the latch is sheet-shaped or columnar.
5. A formwork with a keel structure, characterized in that: Using a building template keel structure as described in any one of claims 1 to 4 as a template connection seat; It also includes: A first top support connected to both ends of the keel structure, and a support screw, a support nut, and a support sleeve connected in sequence below the first top support; A second keel for supporting the template below, a second top bracket connected to both ends of the second keel, and a support screw, a support nut, and a support sleeve connected in sequence below the second top bracket; The second keel and the supporting structure components are arranged in multiple groups along the length direction of the template; The template is hung on the hook of the hook plate of the keel seat through the template head arranged at one end thereof, and the template is supported by the second keel; The template head of the template is a semi-closed folded edge structure in cross section, which is bent downward and then horizontally bent inward to form a first folded edge, then vertically bent upward to form a second folded edge, and then bent to the outside of the second folded edge to form a third folded edge; The other end of the template is also provided with a template head; correspondingly, the other end of the template is also provided with a keel seat, and a first jacking support connected to both ends of the keel structure; The templates installed on the keel seat are two templates that are symmetrically arranged on the left and right, and side supports for supporting the cover plate are arranged on the outer sides of the templates.
6. A method for disassembling and assembling a formwork with a keel structure, characterized in that: Used for disassembling and assembling the formwork with keel structure as claimed in claim 5; During installation: insert the template head of the template into the hook plate of the keel seat, and ensure that the hook head blocks the outer side of the second folded edge of the template head; a latch box is also provided in the U-shaped groove of the keel seat, and the keel seat and template connected in pairs are fixed by the latch dropped in the latch box; When disassembling: After the concrete above solidifies, remove the locking structure of the latch box at one end of the template, and the template falls down a certain distance H; Then remove the other end of the template and make sure that the end of the template with the template head is hung on the hook. In this way, the template will rotate 90 degrees vertically under the action of gravity, and finally the hook will block the outside of the third fold of the template, and the template will drop from the horizontal position to the vertical position; Finally, lift the template upwards, let the template head slide over the hook head and remove the template, and the template disassembly is completed.
Citation Information
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