A fully automatic manufacturing line for high-current 5G and new energy vehicle inductors

Abstract

The present invention specifically discloses a high-current 5G and new energy vehicle inductor fully automatic manufacturing line, including a bending device, a dispensing device, a pressing detection device and a baking device; the bending device, the dispensing device, the pressing detection device and the baking device are sequentially connected to form an inductor fully automatic manufacturing line. The present invention integrates multiple functions in one, can realize the fully automatic production of inductors, not only reduces the labor intensity of manual labor, but also reduces the labor input cost. At the same time, the fully automated design can simplify the process and greatly improve the production efficiency of inductors.

Description

Technical Field

[0001] The present invention relates to the field of inductor processing technology, and specifically to a fully automatic manufacturing line for high-current 5G and new energy vehicle inductors. Background Art

[0002] With the rapid development of 5G technology and new energy vehicles, electronic and electrical equipment are developing towards miniaturization, and electronic parts are also developing towards high-density integration and ultra-fineness. The magnetic core is the heart of components such as inductors and rectifiers in electrical equipment. With the miniaturization of inductors and rectifier components, the requirements for magnetic cores are getting higher and higher. The E-type magnetic core is to bend the E sheet and combine it with the magnetic core into one, while the existing E-type magnetic core processing equipment can only achieve semi-automation and still requires manual participation. Not only is the processing efficiency low, but it also increases the labor intensity of manual labor. The existing equipment can no longer meet the requirements of high-efficiency production. After the above process, the magnetic core needs to be superimposed with another magnetic core through dispensing to form a finished product. The finished product needs to undergo a series of tests and baking before the next process can be carried out. The existing dispensing device is manual and semi-automatic, with a low degree of automation, a cumbersome process, time-consuming and labor-intensive, and a high investment cost. To this end, we propose a high-current 5G and new energy vehicle inductor fully automatic manufacturing line to solve the above problems. Summary of the invention

[0003] In view of the defects of the prior art such as complicated procedures, low degree of automation, low processing efficiency and high degree of manual participation, the present invention provides a fully automatic manufacturing line for high-current 5G and new energy vehicle inductors to overcome the above defects.

[0004] A fully automatic manufacturing line for high-current 5G and new energy vehicle inductors, comprising a bending device, a glue dispensing device, a pressing detection device and a baking device; the bending device, the glue dispensing device, the pressing detection device and the baking device are sequentially connected to form a fully automatic manufacturing line for inductors.

[0005] By adopting the above technical scheme, a production line for fully automatic manufacturing of inductors can be formed, which production line includes a bending device, a glue dispensing device, a pressing detection device and a baking device, wherein the E-sheet is bent and combined with the magnetic core into one by the bending device to form a semi-finished product, and then the semi-finished product is transported to the glue dispensing device to be glued and bonded with another magnetic core to form a finished product, and the finished product is transported to the baking device for red baking after being detected by the pressing detection device; the present invention integrates multiple functions such as loading, unloading, bending, glue dispensing, detection, rejection, baking, etc., and can realize the fully automatic production of inductors, which not only reduces the labor intensity of manual labor, but also reduces the labor input cost. At the same time, the fully automated design can simplify the process and greatly improve the production efficiency of the inductors.

[0006] As a preferred embodiment, the bending device includes a first frame: a material selection track is arranged on the first frame; a magnetic core loading component is arranged corresponding to the front section of the material selection track; an E-sheet loading component is arranged corresponding to the middle section of the material selection track; and an E-sheet bending mechanism is arranged corresponding to the rear section of the material selection track.

[0007] As a preferred solution, a first magnetic core feeding vibration plate and an E-sheet feeding vibration plate are respectively provided on the first frame; the first magnetic core feeding vibration plate is arranged corresponding to the magnetic core feeding component; the E-sheet feeding vibration plate is arranged corresponding to the E-sheet feeding component.

[0008] As a preferred solution, a jig loading cylinder assembly and a jig unloading cylinder assembly are respectively provided at both ends of the material discharging track; a jig reflux conveying mechanism is also provided between the jig loading cylinder assembly and the jig unloading cylinder assembly; the jig loading cylinder assembly is used to convey the jig on the jig reflux conveying mechanism to the material discharging track; the jig unloading cylinder assembly is used to convey the jig on the material discharging track to the jig reflux conveying mechanism.

[0009] As a preferred solution, the first frame is also provided with a semi-finished product unloading and handling assembly and a discharging torsion rail assembly; the semi-finished product unloading and handling assembly is arranged at the end of the material diverting track; the semi-finished product unloading and handling assembly is used to transport the semi-finished product after the magnetic core is bent and connected with the E-sheet to the discharging torsion rail assembly.

[0010] By adopting the above technical scheme, the jig is taken out from the jig reflux conveying mechanism and placed on the material-diverting track by the jig feeding cylinder assembly. A jig diverting assembly is also provided on the first frame. The jig diverting assembly is used to dig the jig on the material-diverting track and push it forward. When the jig moves to the position of the magnetic core feeding component, the magnetic core feeding component absorbs the magnetic core on the first magnetic core feeding vibration disk and places it on the jig. After the jig with the magnetic core continues to move forward to the position of the E-sheet feeding component, the E-sheet feeding component absorbs the E-sheet on the E-sheet feeding vibration disk and stacks the E-sheet on the magnetic core. At this time, the jig enters the E-sheet bending mechanism, and the E-sheet bending mechanism absorbs the E-sheet. The sheet is bent so that the E-sheet and the magnetic core are connected as one, and the semi-finished product is completed. At this time, the jig is dragged out of the E-sheet bending mechanism, and the semi-finished product is taken out by the semi-finished product unloading and handling assembly, and the semi-finished product is placed on the unloading torsion rail assembly. After taking out the semi-finished product, the jig is taken out by the jig unloading cylinder assembly and placed on the jig reflux conveying mechanism for recycling. This embodiment integrates multiple functions such as material taking, feeding, bending, and unloading. Since the volume of the magnetic core and the E-sheet is small, the use of this equipment can realize the full-automatic processing of the magnetic core and the E-sheet on one production line, with a high degree of automation and high processing efficiency, while reducing the labor intensity and labor costs.

[0011] As a preferred solution, the dispensing device includes a second frame; a turntable assembly is provided on the second frame; a plurality of clamping assemblies are provided on the turntable assembly; and the clamping assemblies are arranged around the periphery of the turntable assembly.

[0012] As a preferred embodiment, the second frame is provided with a first feeding mechanism, a first correction device, a glue dispensing mechanism, a glue quantity detection device, a rejection mechanism, a second feeding mechanism, a second correction device and a finished product unloading mechanism in sequence along the counterclockwise direction of the turntable assembly.

[0013] As a preferred embodiment, a second magnetic core feeding vibration plate is provided on the second frame; the second magnetic core feeding vibration plate is arranged corresponding to the first feeding mechanism; a semi-finished product conveying mechanism is also provided on the second frame; one end of the semi-finished product conveying mechanism extends to the bottom of the second feeding mechanism, and the other end is connected to the discharge torsion rail assembly.

[0014] By adopting the above technical scheme, the semi-finished product is placed on the discharge torsion rail assembly, which is transported to the semi-finished product conveying mechanism by the discharge torsion rail assembly, and the magnetic core of the second magnetic core feeding vibration disk is placed on the clamping assembly and clamped by the first feeding mechanism. As the turntable assembly rotates, the magnetic core comes to the first correction device for correction. After the correction, the magnetic core comes to the bottom of the gluing mechanism for gluing. The glue quantity detection device detects the point measurement on the magnetic core, and the rejection mechanism rejects the magnetic core that does not meet the point measurement standard. The qualified magnetic core moves to the bottom of the second feeding mechanism. The second feeding mechanism superimposes the semi-finished product on the semi-finished product conveying mechanism on the magnetic core, and the glued finished product comes to the second correction device for correction, which can realize non-stop processing of inductors, with a high degree of automation and high processing efficiency.

[0015] As a preferred embodiment, the pressing detection device includes a third frame; the third frame is provided with a tray loading assembly and a driving linear module; the front end of the driving linear module extends to the bottom of the unloading mechanism; the tray loading assembly is mounted on the front section of the driving linear module.

[0016] As a preferred solution, a pressing mechanism is also provided on the third frame; the pressing mechanism is mounted on the rear section of the driving linear module; the pallet loading assembly is used to place the pallet, and the driving linear module is used to drive the pallet to the unloading mechanism to receive the material, and then move the pallet to the pressing mechanism.

[0017] By adopting the above technical solution, the driving linear module takes out the bottom tray on the tray loading assembly and places it under the finished product unloading mechanism. When the finished product moves to the bottom of the finished product unloading mechanism along with the turntable assembly, the unloading mechanism takes out the finished product and places it on the tray. When the tray is full, the driving linear module drives the tray to move to the pressing mechanism for pressing to ensure the gluing state of the magnetic core and the semi-finished product. After pressing, the tray is driven by the driving linear module to move to the baking device for baking. This embodiment can realize non-stop processing of inductors by simplifying the process, with a high degree of automation and high processing efficiency.

[0018] Beneficial effect: By adopting the technical solution of the present invention, a fully automatic production line for inductors can be formed, which includes a bending device, a gluing device, a pressing detection device and a baking device, wherein the E-sheet is bent and combined with the magnetic core into one by the bending device to form a semi-finished product, and then the semi-finished product is transported to the gluing device to be glued and bonded with another magnetic core to form a finished product, and the finished product is inspected by the pressing detection device and then transported to the baking device for red baking; the present invention integrates multiple functions such as loading, unloading, bending, gluing, detection, rejection, and baking, and can realize the fully automatic production of inductors, which not only reduces the labor intensity of manual labor, but also reduces the labor input cost. At the same time, the fully automatic intelligent design can simplify the process and greatly improve the production efficiency of the inductors. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention.

[0020] Figure 2 It is a schematic structural diagram of the bending device of the present invention.

[0021] Figure 3 It is a structural schematic diagram of the glue dispensing device of the present invention.

[0022] In the figure: 1-bending device; 2-glue dispensing device; 3-pressing detection device; 4-baking device; 101-material-diverting track; 102-first magnetic core feeding vibration plate; 103-magnetic core feeding component; 104-E sheet feeding vibration plate; 105- E-sheet loading component; 106- jig loading cylinder assembly; 107- jig unloading cylinder assembly; 108- E-sheet bending mechanism; 109- semi-finished product unloading and handling assembly; 110- unloading torsion rail assembly; 111- jig reflux conveying mechanism; 201- turntable assembly; 202- clamping assembly; 203- second magnetic core loading vibration plate; 204- first loading mechanism; 205- first correction device; 206- glue dispensing mechanism; 207- glue quantity detection device; 208- rejection mechanism; 209- semi-finished product conveying mechanism; 210- second loading mechanism; 211- second correction device; 212- finished product unloading mechanism; 31- tray loading assembly; 32- driving linear module; 33- pressing mechanism. DETAILED DESCRIPTION

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0024] In the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example 1

[0026] like Figure 1 As shown, this embodiment 1 provides a high-current 5G and new energy vehicle inductor fully automatic manufacturing assembly line, including a bending device 1, a glue dispensing device 2, a pressing detection device 3 and a baking device 4; the bending device 1, the glue dispensing device 2, the pressing detection device 3 and the baking device 4 are connected in sequence to form an inductor fully automatic manufacturing assembly line; the technical solution of the present invention can form an inductor fully automatic manufacturing production line, the production line includes a bending device 1, a glue dispensing device 2, a pressing detection device 3 and a baking device 4, wherein the E sheet is bent and combined with the magnetic core into one by the bending device 1 to form a semi-finished product, and then the semi-finished product is transported to the glue dispensing device 2 and glued with another magnetic core to form a finished product, and the finished product is transported to the baking device 4 for red baking after being detected by the pressing detection device 3; the present invention integrates multiple functions such as loading, unloading, bending, glue dispensing, detection, rejection, baking, etc., can realize the fully automatic production of inductors, not only reduces the labor intensity of manual labor, but also reduces the labor input cost, and at the same time, the fully automated design can simplify the process and greatly improve the production efficiency of the inductor.

[0027] Example 2

[0028] like Figure 1-2As shown, this embodiment 2 provides a high-current 5G and new energy vehicle inductor fully automatic manufacturing assembly line, including a bending device 1, a dispensing device 2, a pressing detection device 3 and a baking device 4; the bending device 1, the dispensing device 2, the pressing detection device 3 and the baking device 4 are connected in sequence to form an inductor fully automatic manufacturing assembly line; wherein the bending device 1 includes a first frame: a material-dipping track 101 is provided on the first frame; a magnetic core feeding component 103 is provided corresponding to the front section of the material-dipping track 101; an E-sheet feeding component 105 is provided corresponding to the middle section of the material-dipping track 101; an E-sheet bending mechanism 108 is provided corresponding to the rear section of the material-dipping track 101; the first frame is respectively provided with a first magnetic core feeding component 103; and a magnetic core feeding component 105 is provided corresponding to the middle section of the material-dipping track 101. A vibration plate 102 and an E-piece feeding vibration plate 104; the first magnetic core feeding vibration plate 102 is arranged corresponding to the magnetic core feeding component 103; the E-piece feeding vibration plate 104 is arranged corresponding to the E-piece feeding component 105; a jig feeding cylinder assembly 106 and a jig unloading cylinder assembly 107 are respectively arranged at both ends of the material diverting track 101; a jig reflux conveying mechanism 111 is also arranged between the jig feeding cylinder assembly 106 and the jig unloading cylinder assembly 107; the jig feeding cylinder assembly 106 is used to convey the jig on the jig reflux conveying mechanism 111 to the material diverting track 101; the jig unloading cylinder assembly 107 is used to convey the jig on the material diverting track 101 to the jig reflux conveying mechanism 1 11; the first frame is also provided with a semi-finished product unloading and handling assembly 109 and a discharging torsion rail assembly 110; the semi-finished product unloading and handling assembly 109 is arranged at the end of the discharging track 101; the semi-finished product unloading and handling assembly 109 is used to transport the semi-finished product after the magnetic core is bent and connected with the E-sheet to the discharging torsion rail assembly 110; wherein, the jig is taken out from the jig reflux conveying mechanism 111 and placed on the discharging track 101 by the jig feeding cylinder assembly 106, and a jig discharging assembly is also provided on the first frame, and the jig on the discharging track 101 is pushed forward by the jig discharging assembly. When the jig moves to the position of the magnetic core feeding component 103, the magnetic core feeding component 103 feeds the first magnetic core The magnetic core on the vibration disk 102 is adsorbed and placed on the jig. After the jig with the magnetic core continues to move forward to the position of the E-sheet feeding component 105, the E-sheet feeding component 105 adsorbs the E-sheet on the E-sheet feeding vibration disk 104 and stacks the E-sheet on the magnetic core; at this time, the jig enters the E-sheet bending mechanism 108, and the E-sheet bending mechanism 108 bends the E-sheet so that the E-sheet and the magnetic core are connected as one, and the semi-finished product is completed. At this time, the jig is dragged out of the E-sheet bending mechanism 108, and the semi-finished product is taken out by the semi-finished product unloading and handling component 109, and the semi-finished product is placed on the unloading torsion rail component 110. After the semi-finished product is taken out, the jig is taken out by the jig unloading cylinder component 107 and placed on the jig reflux conveying mechanism 111 for recycling;This embodiment integrates multiple functions such as material collection, feeding, bending, and unloading. Since the volume of the magnetic core and the E-sheet is small, the use of this equipment can realize the full-automatic processing of the magnetic core and the E-sheet on a production line, with a high degree of automation and high processing efficiency, while reducing the labor intensity and labor costs. ;

[0029] Example 3

[0030] like Figure 1-3 As shown, this embodiment 3 includes all the technical features of the above embodiments, with the difference that: the dispensing device 2 includes a second frame; a turntable assembly 201 is provided on the second frame; a plurality of clamping assemblies 202 are provided on the turntable assembly 201; the clamping assemblies 202 are arranged around the periphery of the turntable assembly 201; the second frame is provided with a first feeding mechanism 204, a first correction device 205, a dispensing mechanism 206, a glue quantity detection device 207, a rejection mechanism 208, a second feeding mechanism 210, a second correction device 211 and a finished product unloading mechanism 212 in sequence along the counterclockwise direction of the turntable assembly 201; a second magnetic core feeding vibration disk 203 is provided on the second frame; the second magnetic core feeding vibration disk 203 is arranged corresponding to the first feeding mechanism 204; a semi-finished product conveying mechanism 209 is also provided on the second frame; one end of the semi-finished product conveying mechanism 209 extends to the bottom of the second feeding mechanism 210, and the other end is connected to the discharge torsion rail assembly 110.

[0031] The pressing detection device 3 includes a third frame; the third frame is provided with a tray loading assembly 31 and a driving linear module 32; the front end of the driving linear module 32 extends to the bottom of the unloading mechanism 212; the tray loading assembly 31 is mounted on the front section of the driving linear module 32; the third frame is also provided with a pressing mechanism 33; the pressing mechanism 33 is mounted on the rear section of the driving linear module 32; the tray loading assembly 31 is used to place the tray, and the driving linear module 32 is used to drive the tray to the unloading mechanism 212 for receiving the material, and then move the tray to the pressing mechanism 33.

[0032] In this embodiment, the semi-finished product is placed on the discharge torsion rail assembly 110, and is transported to the semi-finished product conveying mechanism 209 by the discharge torsion rail assembly 110. The magnetic core of the second magnetic core feeding vibration disk 203 is placed on the clamping assembly 202 and clamped by the first feeding mechanism 204. As the turntable assembly 201 rotates, the magnetic core comes to the first correction device 205 for correction. After the correction, the magnetic core comes to the bottom of the glue dispensing mechanism 206 for glue dispensing. The glue quantity detection device 207 detects the point measurement on the magnetic core, and the rejection mechanism 208 rejects the magnetic core with unqualified point measurement. The qualified magnetic core moves to the bottom of the second feeding mechanism 210. The second feeding mechanism 210 stacks the semi-finished products on the semi-finished product conveying mechanism 209 onto the magnetic core. The finished product after gluing comes to the second correction device 211 for correction, and the driving linear module 32 takes out the bottom tray on the tray loading assembly 31 and places it under the finished product unloading mechanism 212. When the finished product moves to the bottom of the finished product unloading mechanism 212 with the turntable assembly 201, the unloading mechanism 212 takes out the finished product and places it on the tray. When the tray is full, the driving linear module 32 drives the tray to move to the pressing mechanism 33 for pressing to ensure the gluing state of the magnetic core and the semi-finished product. After pressing, the tray is driven by the driving linear module 32 to move to the baking device 4 for baking. This embodiment can realize non-stop processing of inductors by simplifying the process, with a high degree of automation and high processing efficiency.

[0033] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0034] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fully automatic manufacturing line for high current 5G and new energy vehicle inductors, characterized by: It includes a bending device, a glue dispensing device, a pressing detection device and a baking device; the bending device, the glue dispensing device, the pressing detection device and the baking device are connected in sequence to form an inductor automatic manufacturing line; The bending device comprises a first frame: a material-selecting track is arranged on the first frame; a magnetic core feeding component is arranged at the front section of the material-selecting track; an E-sheet feeding component is arranged at the middle section of the material-selecting track; and an E-sheet bending mechanism is arranged at the rear section of the material-selecting track; The first frame is provided with a first magnetic core feeding vibration plate and an E-sheet feeding vibration plate respectively; the first magnetic core feeding vibration plate is provided corresponding to the magnetic core feeding component; the E-sheet feeding vibration plate is provided corresponding to the E-sheet feeding component; A jig feeding cylinder assembly and a jig unloading cylinder assembly are respectively provided at both ends of the material-digging track; a jig reflux conveying mechanism is also provided between the jig feeding cylinder assembly and the jig unloading cylinder assembly; the jig feeding cylinder assembly is used to convey the jig on the jig reflux conveying mechanism to the material-digging track; the jig unloading cylinder assembly is used to convey the jig on the material-digging track to the jig reflux conveying mechanism; The first frame is also provided with a semi-finished product unloading and handling assembly and a discharging torsion rail assembly; the semi-finished product unloading and handling assembly is arranged at the end of the material-discharging track; the semi-finished product unloading and handling assembly is used to transport the semi-finished product after the magnetic core is bent and connected with the E-sheet to the discharging torsion rail assembly; The dispensing device comprises a second frame; a turntable assembly is disposed on the second frame; a plurality of clamping assemblies are disposed on the turntable assembly; the clamping assemblies are arranged around the periphery of the turntable assembly; The second frame is provided with a first feeding mechanism, a first correction device, a glue dispensing mechanism, a glue quantity detection device, a rejection mechanism, a second feeding mechanism, a second correction device and a finished product unloading mechanism in sequence along the counterclockwise direction of the turntable assembly; The second frame is provided with a second magnetic core feeding vibration plate; the second magnetic core feeding vibration plate is arranged corresponding to the first feeding mechanism; the second frame is also provided with a semi-finished product conveying mechanism; one end of the semi-finished product conveying mechanism extends to the bottom of the second feeding mechanism, and the other end is connected to the discharge torsion rail assembly; The pressing detection device comprises a third frame; the third frame is provided with a tray loading assembly and a driving linear module; The front end of the driving linear module extends to below the unloading mechanism; the tray loading assembly is mounted on the front section of the driving linear module.

2. According to claim 1, a high-current 5G and new energy vehicle inductor fully automatic manufacturing line is characterized in that: The third frame is also provided with a pressing mechanism; the pressing mechanism is mounted on the rear section of the driving linear module; the pallet loading assembly is used to place the pallet, and the driving linear module is used to drive the pallet to the unloading mechanism for receiving the material, and then move the pallet to the pressing mechanism.

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