A combination mold for precast component production platform and its construction method

Abstract

The application discloses a kind of for prefabricated component production mould table combination mould and its construction method, the device of the present application divides side mould into fixed side mould and movable side mould two parts, wherein, fixed side mould refers to the production of a batch of same component, this side mould always keeps same mould table effective fixed, the outer surface of fixed side mould is perpendicular to mould table or obliquely upward, after prefabricated component is formed, fixed mould table does not need to be dismantled, and prefabricated component can be conveniently lifted;And fixed side mould effectively keeps side mould position, guarantees the prefabricated component formed by production to be consistent, reduces the assembly work of side mould, improves production efficiency;And movable side mould refers to tightly attached to fixed side mould before concrete pouring, after each concrete pouring is completed, the movable side mould is removed after concrete solidification forms, the outer surface of movable side mould is obliquely downward, and it is convenient to assemble and remove between side mould.

Description

Technical Field

[0001] This invention specifically relates to the field of prefabricated component technology for building engineering, and more specifically to a prefabricated component production mold assembly mold and its construction method. Background Technology

[0002] In prefabricated buildings, composite floor slabs are increasingly widely used. With the development of prefabricated buildings, the close splicing of precast components in composite slabs has gradually replaced the post-cast strips. The treatment of the joints between the closely spliced ​​precast components has always been a problem. Often, a permanent joint is left between the slabs. Since precast components are generally thick, the permanent joint is not easy to handle. The current treatment method is mostly the downward V-shaped joint. The precast components with this joint are easier to demold, and the demolding of the components does not require demolding, resulting in higher production efficiency. However, this joint is more likely to leave a permanent joint on the bottom of the structural slab, affecting the practicality and aesthetics of the building. X-joints or inverted V-shaped flat joints are also used. This joint can better solve the problem of cracks between the joints. However, since the traditional side formwork design is an integral side formwork, the side formwork obstructs the demolding of the precast components. Each demolding requires the removal of the side formwork, and the side formwork needs to be reassembled for the next production. This seriously affects the production efficiency and increases the amount of repetitive work. Summary of the Invention

[0003] Therefore, the present invention proposes a mold assembly for precast component production and its construction method to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a mold assembly mold for prefabricated component production mold platform, comprising:

[0005] mold table;

[0006] Fixed side mold, two fixed side molds are provided, the two fixed side molds are symmetrical and fixedly set on the platform of the mold table, and a movable side mold is tightly set on one side wall of each fixed side mold facing each other. The bottom end of a connector is fixedly welded to the top surface of each movable side mold, and the top end of the connector is fixedly connected to the fixed side mold by bolts.

[0007] And a fixed middle side mold, which is fixedly set on the table surface of the mold table and located between the two fixed side molds. One or more fixed middle side molds are set according to production needs. The fixed middle side mold is matched with a movable side mold with a pressure cap. The two sides of the middle side mold can be used as side molds respectively, increasing the efficiency of the mold table.

[0008] Furthermore, as a preferred embodiment, the bottom of the side wall of the fixed side mold near the fixed middle side mold is fixedly welded with a chamfered top, and the chamfer is inclined. The bottom of the chamfer is fixedly welded to the table surface of the mold table to form a lower chamfer of the fixed side mold.

[0009] Furthermore, as a preferred embodiment, the angle between the side wall of the fixed side mold close to the fixed middle side mold and the left and right side walls of the middle side mold and the table surface of the mold platform is not less than 90°.

[0010] Furthermore, as a preferred embodiment, the angle between the lower surface of the movable side mold and the left and right side walls of the movable side mold and the table surface of the mold platform is not greater than 90°.

[0011] A construction method for assembling molds for precast component production molds includes the following steps:

[0012] S1: Fix the fixed side mold and the fixed middle side mold on the mold table respectively, wherein the fixed side mold is fixed to the mold table by welding;

[0013] S2: Fix the fixed middle side mold to the mold table with magnets according to the size of the pre-produced component;

[0014] S3: Fix the movable side mold and the movable middle side mold onto the fixed side mold and the fixed middle side mold, respectively;

[0015] S4: Apply release agent, tie steel bars and embedded parts, and pour concrete;

[0016] S5: After the concrete has completely solidified, remove the movable side formwork and the movable middle formwork;

[0017] S6: After the concrete reaches the demolding strength, lift the component off the formwork.

[0018] S7: Clean the mold table, and repeat S3 to S6 to construct the next component.

[0019] The present invention employs the above technology and has the following beneficial effects compared with the existing technology: The device of the present invention divides the side mold into two parts: a fixed side mold and a movable side mold. The fixed side mold refers to the side mold that is kept effectively fixed on the same mold platform when producing a batch of identical components. The outer surface of the fixed side mold is perpendicular to the mold platform or inclined upward. After the precast component is formed, the fixed mold platform does not need to be removed, and the precast component can be easily lifted. Moreover, the fixed side mold effectively maintains the position of the side mold, ensuring that the precast components produced are formed in a consistent manner, reducing the assembly work of the side mold, and improving production efficiency. The movable side mold refers to the side mold that is tightly attached to the fixed side mold before the concrete is poured. After each concrete pour is completed and the concrete has solidified, the movable side mold is removed. The outer surface of the movable side mold is inclined downward, and it is easy to assemble and disassemble the same side mold. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of a completed mold assembly for prefabricated component production.

[0021] Figure 2 This is a schematic diagram of a fixed-side mold in a precast component production mold assembly mold;

[0022] Figure 3 This is a schematic diagram of a connecting component in a precast component production mold assembly.

[0023] Figure 4 This is a schematic diagram of the structure of a movable side mold in a precast component production mold assembly mold;

[0024] Figure 5 This is a schematic diagram of a chamfer structure used in a precast component production mold assembly.

[0025] Figure 6 This is a schematic diagram of the structure of a movable side mold in a precast component production mold assembly mold;

[0026] Figure 7 This is a schematic diagram of a structure for fixing the middle and side molds in a precast component production mold assembly mold.

[0027] In the diagram: 1. Fixed side mold; 2. Connector; 3. Bolt; 4. Movable side mold; 5. Chamfer; 6. Movable side mold; 7. Fixed middle side mold; 8. Reserved hole; 9. Mold table. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Example: Please refer to the appendix Figure 1-7 The present invention provides a technical solution: a mold assembly mold for prefabricated component production mold platform, comprising:

[0030] Mold table 9;

[0031] Fixed side mold 1, two fixed side molds 1 are provided, the two fixed side molds 1 are symmetrical and fixedly set on the platform of mold table 9, and movable side molds 4 are tightly attached to the side wall of the two fixed side molds 1 facing each other. The bottom end of the connector 2 is fixedly welded to the top surface of each movable side mold 4, and the top end of the connector 2 is fixedly connected to the fixed side mold 1 by bolts 3.

[0032] And a fixed middle side mold 7, which is fixedly set on the table surface of the mold table 9, and the fixed middle side mold 7 is located between two fixed side molds 1. A movable side mold 6 is matched and pressed on the fixed middle side mold 7.

[0033] Specifically, the fixed side mold 1 is made of angle steel, and the bottom end is welded with a chamfer 5 to form an upward chamfer. The fixed side mold is welded together with the mold table to form a permanent fixation. The fixed side mold 1 can also be made of any shape such as rectangular steel, channel steel and steel plate.

[0034] In this embodiment, the chamfer 5 is formed by using steel strips to form a beveled chamfer, but it can also be formed by using steel pipes or other materials to form any shape such as a round chamfer, a rectangular chamfer, or an elliptical chamfer.

[0035] In this embodiment, a plurality of reserved holes 8 for installing magnetic boxes are provided on the top surface of the fixed middle side mold 7; specifically, the fixed middle side mold 7 is cold-bent groove shape with the lower edge bent and chamfered; a magnetic box is built into the fixed middle side mold 7, and the fixed middle side mold 7 is fixed to the mold table 9 with the magnetic box; the fixed middle side mold 7 can also be any shape such as rectangular steel or channel steel, and the connection with the mold table 9 can be in the form of welding, bolt connection or other forms.

[0036] Furthermore, the active side formwork 6 is made of cold-bent chamfered channel steel. Before each concrete pour, the active side formwork 6 is placed on the fixed middle side formwork 7. After the concrete has solidified, the active side formwork 6 is removed from the fixed middle side formwork 7.

[0037] In this embodiment, the bottom of the side wall of the fixed side mold 1 near the fixed middle side mold 7 is fixedly welded with the top of the chamfer 5, and the chamfer 5 is set at an angle. The bottom of the chamfer 5 is fixedly welded to the table surface of the mold table 9 and forms the lower chamfer of the fixed side mold.

[0038] In this embodiment, the angle between the side wall of the fixed side mold 1 near the fixed middle side mold 7 and the left and right side walls of the middle side mold 7 and the table surface of the mold table 9 is not less than 90°.

[0039] In this embodiment, the angle between the lower surface of the movable side mold 4 and the left and right side walls of the movable side mold 6 and the platform of the mold table 9 is no greater than 90°.

[0040] A construction method for assembling molds for precast component production molds includes the following steps:

[0041] S1: Fix the fixed side mold 1 and the fixed middle mold 7 on the mold table 9 respectively, wherein the fixed side mold 1 and the mold table 9 are fixed by welding;

[0042] S2: Fix the fixed middle side mold 7 onto the mold table 9 with magnets according to the pre-produced component size;

[0043] S3: Fix the movable side mold 4 and the movable middle mold 6 onto the fixed side mold 1 and the fixed middle mold 7 respectively;

[0044] S4: Apply release agent, tie steel bars and embedded parts, and pour concrete;

[0045] S5: After the concrete has solidified, remove the movable side formwork 4 and the movable side formwork 6;

[0046] S6: After the concrete reaches the demolding strength, lift the component off the formwork 9;

[0047] S7: Clean the mold table 9, and repeat S3 to S6 to construct the next component.

[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mold assembly mold for producing precast components, characterized in that, It comprises: a mold table (9); two fixed side molds (1) symmetrically and fixedly arranged on the top surface of the mold table (9), each of the two fixed side molds (1) being closely arranged with a movable side mold (4) on the opposite side wall, the bottom end of the connecting piece (2) being fixedly welded on the top end surface of each movable side mold (4), and the top end of the connecting piece (2) being fixedly connected to the fixed side mold (1) by a bolt (3); and a plurality of fixed middle molds (7) fixedly arranged on the top surface of the mold table (9) and located between the two fixed side molds (1), each of the fixed middle molds (7) being matched with a movable middle mold (6) on the top surface; the angle between the side wall of the fixed side mold (1) close to the fixed middle mold (7) and the top surface of the mold table (9) is not less than 90°, and the angles between the left and right side walls of the fixed middle mold (7) and the top surface of the mold table (9) are not less than 90°; the angles between the lower surface of the movable side mold (4) and the left and right side walls of the movable middle mold (6) and the top surface of the mold table (9) are not greater than 90°; after the concrete is completely solidified, the movable side mold (4) and the movable middle mold (6) are removed.

2. A modular die set for a formwork production die table according to claim 1, wherein: the top end of the chamfer (5) is fixedly welded on the bottom of the side wall of the fixed side mold (1) close to the fixed middle mold (7), the chamfer (5) is arranged obliquely, and the bottom end of the chamfer (5) is fixedly welded on the top surface of the mold table (9) to form a fixed side mold lower chamfer.

3. A construction method for a precast production formwork assembly mold, using a precast production formwork assembly mold according to any one of claims 1-2, characterized in that, It comprises the following steps: S1: fixing the fixed side mold (1) and the fixed middle mold (7) on the mold table (9) respectively, wherein the fixed side mold (1) and the mold table (9) are fixed by welding; S2: fixing the fixed middle mold (7) on the mold table (9) according to the size of the pre-produced component by using a magnet; S3: fixing the movable side mold (4) and the movable middle mold (6) on the fixed side mold (1) and the fixed middle mold (7) respectively; S4: brushing the mold release agent, binding the steel bars and the embedded parts, and pouring the concrete; S5: after the concrete is completely solidified, the movable side mold (4) and the movable middle mold (6) are removed; S6: after the concrete reaches the demolding strength, the component is lifted away from the mold table (9); S7: cleaning the mold table (9) and repeating S3-S6 to produce the next component.

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