Chemical safety feeding device

By incorporating the rotating design of the conveyor blades and feed cylinder, the problem of violent reactions caused by concentrated input of alkaline powder was solved, achieving smooth and uniform feeding of chemical reactions and improving safety and reaction efficiency.

CN115779794BActive Publication Date: 2026-03-24DONGGUAN UPC IND & TRADE +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In acid-base neutralization reactions, the direct addition of alkaline powder leads to a violent reaction, and the negative pressure pumping method causes the alkaline powder to concentrate in the acidic solution, resulting in an excessively vigorous reaction and splashing.

Method used

The alkaline powder is added by rotating conveyor blades, which, combined with the rotation of the feed cylinder, allows for a gradual addition of the alkaline powder, avoiding violent reactions caused by concentrated addition. The rotation speed is controlled by a servo motor to ensure uniform feeding.

Benefits of technology

This allows for the continuous and uniform addition of alkaline powder, avoiding violent reactions and splashing, and improving the safety and uniformity of the reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a chemical safety feeding device, which is characterized in that the technical scheme comprises a reaction kettle, a hopper, a receiving cylinder, a servo motor and a feeding cylinder, a feeding opening is formed in the corresponding position of the hopper, the servo motor drives the receiving cylinder to rotate, the receiving cylinder is connected with the feeding cylinder through a conveying pipe, and conveying blades are arranged in the feeding cylinder. The alkali powder is placed in the hopper, the alkali powder enters the receiving cylinder through the feeding opening, the servo motor drives the receiving cylinder, the conveying pipe and the feeding cylinder to rotate synchronously, in the process, the conveying blades rotate to input the alkali powder in the receiving cylinder into the feeding cylinder through the conveying pipe, and the alkali powder falls from the feeding pipe, the rotation of the conveying blades realizes the overall addition of the alkali powder, the rotation of the conveying blades can continuously and gently add the alkali powder, the reaction is not fierce due to the excessive addition of the alkali powder at one time, the rotation of the feeding cylinder realizes the overall addition of the alkali powder, and the reaction is not fierce due to the concentrated addition position.
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Description

Technical Field

[0001] This invention relates to a reaction feeding device, and more particularly to a chemical safety feeding device. Background Technology

[0002] In the process of chemical production, different raw materials are often put into a reaction vessel to carry out chemical reactions in order to prepare the desired products. There are many types of chemical reactions, and acid-base neutralization reaction is a common type. For example, the preparation of cryolite (Na3AlF6) is achieved by acid-base neutralization reaction of hydrofluoric acid (HF) with AlOH and NaOH.

[0003] In acid-base neutralization chemical reactions, an acidic solution is typically placed in a reaction vessel, and then basic powder is added to the vessel. Since acid-base neutralization is a relatively vigorous exothermic reaction, the reaction rate needs to be controlled. The basic powder cannot be added all at once, but must be added gradually. A negative pressure feeding method is generally used for adding basic powder. However, with this method, the basic powder added at one time tends to concentrate in the acidic solution, causing the reaction at that location to be too vigorous.

[0004] Furthermore, in the negative pressure feeding method, materials are generally added from the top of the reactor, away from the surface of the acidic solution. This causes the alkaline powder to directly impact the liquid surface and splash, making the reaction too violent. Summary of the Invention

[0005] To address the aforementioned problems in the prior art, this invention provides a chemical safety feeding device that adds alkaline powder by rotating conveyor blades. This allows for a continuous and gradual addition of alkaline powder, avoiding the violent reaction caused by adding too much at once. The rotation of the feeding cylinder ensures comprehensive addition of alkaline powder, preventing violent reactions caused by concentrated addition.

[0006] The present invention discloses a chemical safety feeding device, the technical solution of which includes a reaction vessel, a hopper, a receiving cylinder, a servo motor, and a feeding cylinder; a first feeding pipe is fixedly connected to the top of the reaction vessel, the hopper is fixedly connected to the top of the reaction vessel, a second feeding pipe is fixedly connected to the top of the hopper, a discharge port is opened on the top plate of the reaction vessel corresponding to the position of the hopper, a seat plate is provided at the center of the discharge port, the seat plate is fixed in the discharge port by circumferentially evenly arranged support rods, the receiving cylinder is rotatably connected to the lower surface of the top plate of the reaction vessel, the vertical projection of the discharge port is located in the top opening of the receiving cylinder, a machine cover is fixedly connected to the top of the hopper, the servo motor is fixedly connected in the machine cover, and the servo motor is equipped with... A vertically downward output shaft is rotatably connected to the top plate of the hopper. A vertically upward rotating shaft is fixedly connected to the center of the bottom plate of the receiving cylinder. The rotating shaft is rotatably connected to the seat plate, and the top of the rotating shaft is connected to the bottom of the output shaft through a coupling. A conveying pipe is fixedly connected to the side plate of the receiving cylinder. The side plate of the feeding cylinder is fixedly connected to the conveying pipe. A conveying shaft is rotatably connected to the side of the feeding cylinder away from the conveying pipe. A spiral conveying blade is fixedly connected to the conveying shaft inside the conveying pipe. A rolling bevel gear is fixedly connected to the end of the conveying shaft away from the receiving cylinder. A spiral bevel gear ring is fixedly connected to the inner wall of the reactor. The rolling bevel gear meshes with the spiral bevel gear. A feeding pipe is fixedly connected to the bottom of the feeding cylinder.

[0007] Furthermore, a support plate is fixed to the inner wall of the receiving cylinder, and a vertically upward disturbance rod is fixed to the upper surface of the support plate. The disturbance rod is made of elastic material, and the top of the disturbance rod is located above the support rod.

[0008] Furthermore, a first discharge pipe is sleeved on the outside of the feeding pipe, and a second discharge pipe is sleeved on the outside of the first discharge pipe. The outer wall of the first discharge pipe is uniformly provided with lifting grooves. The inner wall of the second discharge pipe is fixedly connected with a lifting block adapted to the lifting groove. The bottom circumference of the second discharge pipe is uniformly fixedly connected with connecting rods, and the bottom of each connecting rod is integrally fixedly connected with a float.

[0009] Furthermore, a conical guide seat is fixed to the upper surface of the float.

[0010] Furthermore, the outer wall of the feed pipe is provided with an annular groove, and the inner wall of the first discharge pipe is fixedly connected with an annular slider. The first discharge pipe is rotatably connected to the feed pipe through the cooperation of the slider and the groove. A drive gear is also fixedly connected to the outside of the first discharge pipe. The inner wall of the reactor is fixedly connected with a drive gear ring through mounting rods evenly arranged around the circumference. The drive gear meshes with the inner ring of the drive gear ring.

[0011] Furthermore, a stirring shaft is fixedly connected to the bottom of the float, and stirring blades are densely distributed on the stirring shaft.

[0012] Furthermore, a transparent observation window is fixed to one side of the reactor.

[0013] Furthermore, the servo motor is powered by an external power source and is equipped with a rotary switch for controlling its start / stop and speed, the rotary switch being fixed to the top of the hopper.

[0014] The beneficial effects of this invention are that, when adding alkaline powder, the alkaline powder is placed in a hopper and enters the receiving cylinder through the discharge port. The servo motor drives the receiving cylinder, conveying pipe, and feeding cylinder to rotate synchronously. During this process, the rotating conveying blades feed the alkaline powder in the receiving cylinder into the feeding cylinder through the conveying pipe, and the powder falls from the feeding pipe. In conjunction with the rotation of the feeding cylinder, the alkaline powder is added comprehensively. The addition of alkaline powder by rotating the conveying blades ensures a continuous and gradual addition, avoiding the violent reaction caused by adding too much at once. The rotation of the feeding cylinder ensures the comprehensive addition of alkaline powder, avoiding the violent reaction caused by concentrated addition. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a chemical safety feeding device provided by the present invention;

[0016] Figure 2 yes Figure 1 A magnified view of a portion at point A shown;

[0017] Figure 3 yes Figure 1 A magnified view of a portion at point B shown;

[0018] Figure 4 yes Figure 1 A magnified view of a portion at point C shown;

[0019] Figure 5 This is a three-dimensional schematic diagram of the feed cylinder of the present invention;

[0020] Figure 6 This is a schematic diagram of the internal structure of the second discharge tube of the present invention.

[0021] The attached figures are labeled as follows:

[0022] 1-Reaction vessel, 11-First feeding pipe, 2-Hopper, 21-Second feeding pipe, 22-Discharge port, 23-Seat plate, 24-Support rod, 3-Receiver cylinder, 31-Pattern, 32-Disturbance rod, 4-Servo motor, 41-Machine cover, 42-Output shaft, 43-Rotating shaft, 44-Coupling, 45-Observation window, 46-Turn switch, 5-Feeding cylinder, 51-Conveying pipe, 52-Conveying shaft, 53-Conveying blade, 54-Rolling bevel gear, 55-Helical bevel gear ring, 56-Feeding pipe, 61-First discharge pipe, 62-Second discharge pipe, 63-Lifting trough, 64-Lifting block, 65-Connecting rod, 66-Float seat, 67-Guide seat, 68-Slide chute, 69-Slider, 610-Drive gear, 611-Mounting rod, 612-Drive gear ring, 613-Stirring shaft, 614-Stirring blade. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0024] Example 1

[0025] The present invention discloses a chemical safety feeding device, comprising a reactor 1, a hopper 2, a receiving cylinder 3, a servo motor 4, and a feeding cylinder 5. A first feeding pipe 11 is fixedly connected to the top of the reactor 1. The hopper 2 is fixedly connected to the top of the reactor 1, and a second feeding pipe 21 is fixedly connected to the top of the hopper 2. A discharge port 22 is provided on the top plate of the reactor 1 corresponding to the position of the hopper 2. A seat plate 23 is provided at the center of the discharge port 22, and the seat plate 23 is fixed inside the discharge port 22 by circumferentially evenly arranged support rods 24. The receiving cylinder 3 is rotatably connected to the lower surface of the top plate of the reactor 1. The vertical projection of the discharge port 22 is located inside the top opening of the receiving cylinder 3. A cover 41 is fixedly connected to the top of the hopper 2, and the servo motor 4 is fixedly connected inside the cover 41. The servo motor 4 has a vertically downward output shaft. 42. The output shaft 42 is rotatably connected to the top plate of the hopper 2. A vertically upward rotating shaft 43 is fixedly connected to the center of the bottom plate of the receiving cylinder 3. The rotating shaft 43 is rotatably connected to the seat plate 23, and the top of the rotating shaft 43 is connected to the bottom of the output shaft 42 through a coupling 44. A conveying pipe 51 is fixedly connected to the side plate of the receiving cylinder 3. The side plate of the feeding cylinder 5 is fixedly connected to the conveying pipe 51. A conveying shaft 52 is rotatably connected to the side of the feeding cylinder 5 away from the conveying pipe 51. A spiral conveying blade 53 is fixedly connected to the conveying shaft 52 inside the conveying pipe 51. A rolling bevel gear 54 is fixedly connected to the end of the conveying shaft 52 away from the receiving cylinder 3. A spiral bevel gear ring 55 is fixedly connected to the inner wall of the reactor 1. The rolling bevel gear 54 meshes with the spiral bevel gear. A feeding pipe 56 is fixedly connected to the bottom of the feeding cylinder 5.

[0026] The inner wall of the receiving cylinder 3 is fixedly connected to a support plate 31, and the upper surface of the support plate 31 is fixedly connected to a vertically upward disturbance rod 32. The disturbance rod 32 is made of elastic material, and the top of the disturbance rod 32 is located above the support rod 24.

[0027] In this embodiment:

[0028] like Figure 1-3 As shown, when the device is in use, the acidic solution is added to the reaction vessel 1 through the first adding pipe 11, and the alkaline powder is added to the hopper 2 through the second adding pipe 21. The alkaline powder enters the receiving cylinder 3 through the discharge port 22. The servo motor 4 is started, and the servo motor 4 drives the output shaft 42, the rotating shaft 43, the receiving cylinder 3, the conveying pipe 51 and the feeding cylinder 5 to rotate synchronously.

[0029] During the rotation of the receiving cylinder 3, the disturbance rod 32 is driven to rotate. The disturbance rod 32 disturbs the alkaline powder at the discharge port 22 to prevent blockage, so that the alkaline powder can smoothly enter the receiving cylinder 3.

[0030] When the conveying pipe 51 and the feeding cylinder 5 rotate, under the action of the spiral bevel gear ring 55, the rolling bevel gear 54, the conveying shaft 52 and the conveying blade 53 rotate. The conveying blade 53 can input the alkaline powder in the receiving cylinder 3 into the feeding cylinder 5 through the conveying pipe 51. The alkaline powder falls from the feeding pipe 56, thereby realizing the feeding of alkaline powder. The addition of alkaline powder is realized by the rotation of the spiral blade, which can make the addition process continuous and slow, avoiding the violent reaction caused by adding too much at once.

[0031] The alkaline powder is added comprehensively by rotating the feed cylinder 5, avoiding the violent reaction caused by concentrated addition.

[0032] Example 2

[0033] The feed pipe 56 mentioned in this invention is fitted with a first discharge pipe 61, and a second discharge pipe 62 is fitted with the first discharge pipe 61. The outer circumference of the first discharge pipe 61 is uniformly provided with lifting grooves 63. The inner wall of the second discharge pipe 62 is fixedly connected with a lifting block 64 that is adapted to the lifting groove 63. The bottom circumference of the second discharge pipe 62 is uniformly fixedly connected with connecting rods 65, and the bottom of each connecting rod 65 is integrally fixedly connected with a float 66.

[0034] Preferably, a conical guide seat 67 is fixed to the upper surface of the float 66.

[0035] In this embodiment:

[0036] The alkaline powder is fed sequentially through the feed pipe 56, the first discharge pipe 61, and the second discharge pipe 62. Since the float 66 always floats on the surface of the acidic solution, the alkaline powder falls onto the guide seat 67, slides down, and then falls onto the acidic solution, making the feeding position close to the surface of the acidic solution, which can reduce the splashing of the solution.

[0037] Example 3

[0038] The feed pipe 56 mentioned in this invention has an annular groove 68 on its outer wall. The inner wall of the first discharge pipe 61 is fixedly connected to an annular slider 69. The first discharge pipe 61 is rotatably connected to the feed pipe 56 through the cooperation of the slider 69 and the groove 68. The outside of the first discharge pipe 61 is also fixedly connected to a drive gear 610. The inner wall of the reactor 1 is fixedly connected to a drive gear ring 612 through a mounting rod 611 evenly arranged around the circumference. The drive gear 610 meshes with the inner ring of the drive gear ring 612.

[0039] Preferably, the bottom of the float 66 is fixedly connected to a stirring shaft 613, and the stirring shaft 613 is densely covered with stirring blades 614.

[0040] In this embodiment:

[0041] During the rotation of the feed cylinder 5, the first discharge pipe 61 is driven to revolve. With the cooperation of the drive gear 610 and the drive gear ring 612, the first discharge pipe 61, the second discharge pipe 62 and the float 66 are rotated.

[0042] Under the action of centrifugal force, the alkaline powder on the feed seat 67 is circumferentially scattered, thereby further dispersing the feeding position.

[0043] Simultaneously, a stirring shaft 613 and stirring blades 614 are provided to stir the acidic solution, thereby making the mixing of alkaline powder and acidic solution more uniform and the reaction more effective.

[0044] Example 4

[0045] The reactor 1 mentioned in this invention has a transparent observation window 45 fixed to one side.

[0046] Preferably, the servo motor 4 is powered by an external power source and is equipped with a rotary switch 46 for controlling its start / stop and speed. The rotary switch 46 is fixed to the top of the hopper 2.

[0047] In this embodiment:

[0048] The reaction in the reactor 1 can be observed through the observation window 45. When the reaction is vigorous, the speed of the servo motor 4 can be reduced by the knob switch 46. Conversely, when the reaction is too slow, the speed of the servo motor 4 can be increased.

[0049] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A chemical safety feeding device, characterized in that: The system includes a reactor, a hopper, a receiving cylinder, a servo motor, and a feeding cylinder. A first feeding pipe is fixed to the top of the reactor. The hopper is fixed to the top of the reactor, and a second feeding pipe is fixed to the top of the hopper. A discharge port is provided on the top plate of the reactor corresponding to the position of the hopper. A seat plate is provided at the center of the discharge port, and the seat plate is fixed inside the discharge port by evenly distributed circumferential support rods. The receiving cylinder is rotatably connected to the lower surface of the top plate of the reactor. The vertical projection of the discharge port is located inside the top opening of the receiving cylinder. A cover is fixed to the top of the hopper, and the servo motor is fixed inside the cover. The servo motor has a vertically downward output shaft. The output shaft is rotatably connected to the top plate of the hopper. A vertically upward rotating shaft is fixedly connected to the center of the bottom plate of the receiving cylinder. The rotating shaft is rotatably connected to the seat plate, and the top of the rotating shaft is connected to the bottom of the output shaft through a coupling. A conveying pipe is fixedly connected to the side plate of the receiving cylinder. The side plate of the feeding cylinder is fixedly connected to the conveying pipe. A conveying shaft is rotatably connected to the side of the feeding cylinder away from the conveying pipe. A spiral conveying blade is fixedly connected to the conveying shaft inside the conveying pipe. A rolling bevel gear is fixedly connected to the end of the conveying shaft away from the receiving cylinder. A spiral bevel gear ring is fixedly connected to the inner wall of the reactor. The rolling bevel gear meshes with the spiral bevel gear. A feeding pipe is fixedly connected to the bottom of the feeding cylinder.

2. The chemical safety feeding device according to claim 1, characterized in that: The inner wall of the receiving cylinder is fixedly connected to a support plate, and the upper surface of the support plate is fixedly connected to a vertically upward disturbance rod. The disturbance rod is made of elastic material, and the top of the disturbance rod is located above the support rod.

3. The chemical safety feeding device according to claim 1, characterized in that: The feed pipe is fitted with a first discharge pipe, and the first discharge pipe is fitted with a second discharge pipe. The outer wall of the first discharge pipe is evenly provided with lifting grooves. The inner wall of the second discharge pipe is fixed with a lifting block that matches the lifting grooves. The bottom of the second discharge pipe is evenly fixed with connecting rods, and the bottom of each connecting rod is integrally fixed with a float.

4. A chemical safety feeding device according to claim 3, characterized in that: A conical guide seat is fixed to the upper surface of the float.

5. A chemical safety feeding device according to claim 4, characterized in that: The outer wall of the feed pipe is provided with an annular groove, and the inner wall of the first discharge pipe is fixed with an annular slider. The first discharge pipe is rotatably connected to the feed pipe through the cooperation of the slider and the groove. A drive gear is also fixed to the outside of the first discharge pipe. The inner wall of the reactor is fixed with a drive gear ring through mounting rods evenly arranged around the circumference. The drive gear meshes with the inner ring of the drive gear ring.

6. A chemical safety feeding device according to claim 5, characterized in that: The bottom of the float is fixedly connected to a stirring shaft, and the stirring shaft is densely covered with stirring blades.

7. A chemical safety feeding device according to claim 6, characterized in that: A transparent observation window is fixed to one side of the reactor.

8. A chemical safety feeding device according to claim 7, characterized in that: The servo motor is powered by an external power source and is equipped with a rotary switch to control its start / stop and speed. The rotary switch is fixed to the top of the hopper.

Citation Information

Patent Citations

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