power-on component
By designing a power-on component and utilizing a shift fork assembly and drive components to achieve cable-free operation of the power switch, the safety and production efficiency issues during equipment failures in underground mines were resolved, and the stability and safety of the equipment were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CCTEG CHINA COAL RES INST
- Filing Date
- 2022-10-27
- Publication Date
- 2026-06-19
AI Technical Summary
When explosion-proof mining equipment used underground malfunctions or loses power, directly opening the explosion-proof box cover to operate the power switch may cause dust or gas explosions, affecting production efficiency and causing power outages to normal equipment.
Design a power-on component, including an explosion-proof box, a power switch, a shift fork assembly, and a drive component. Through the cooperation of the shift fork assembly and the drive component, the power switch can be turned on or off, avoiding power outage operations on the main cable.
It improves equipment production efficiency, ensures equipment stability and safety, and avoids production interruptions and potential explosion risks caused by power outages.
Smart Images

Figure CN115910637B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of power distribution, and more particularly to a power-on component. Background Technology
[0002] In mines operating within the same area, explosion-proof equipment often shares a single main power cable. When one piece of explosion-proof equipment malfunctions or experiences a power outage, the operating environment is typically explosive. Directly opening the explosion-proof enclosure to turn the power switch on or off could lead to dust or gas explosions. Therefore, workers must shut off the main power cable before opening the explosion-proof enclosure of the malfunctioning equipment and then turning its power switch on or off. This prevents accidents caused by simply opening the enclosure and turning the power switch on or off. However, disconnecting the main power cable to shut off the faulty equipment would simultaneously de-energize other operating equipment, impacting production efficiency. Summary of the Invention
[0003] This invention aims to at least partially solve one of the technical problems in related technologies. To this end, embodiments of this invention propose a power-on component that eliminates the need to disconnect the main cable, thereby improving equipment production efficiency.
[0004] The power-on component of this invention includes: an explosion-proof box, a power switch, a shift fork assembly, and a drive component. The explosion-proof box has a receiving space, the power switch is disposed in the receiving space, and the power switch is adapted to be connected to a power source.
[0005] The shift fork assembly is disposed within the receiving space, one end of the shift fork assembly is connected to the power switch, and the shift fork assembly can swing relative to the explosion-proof box to turn the power switch on or off.
[0006] One end of the drive component is connected to the shift fork assembly, and the other end of the drive component extends out of the explosion-proof box.
[0007] The power-on component of the present invention does not require disconnecting the main cable, thereby improving the production efficiency of the equipment.
[0008] In some embodiments, the driving component includes a rotating rod and a first shift fork, and the shift fork assembly includes a second shift fork, a third shift fork, and a shift fork seat. One end of the rotating rod extends out of the explosion-proof box body, and the other end of the rotating rod is connected to one end of the first shift fork to drive the first shift fork to rotate clockwise or counterclockwise.
[0009] The other end of the first shift fork contacts one end of the second shift fork to drive the second shift fork to rotate clockwise or counterclockwise. The other end of the second shift fork seat is pivotally connected to the shift fork seat. The second shift fork contacts the third shift fork to drive the third shift fork to rotate clockwise or counterclockwise to turn the power switch on or off.
[0010] In some embodiments, the first shift fork includes a first shift fork body, a first limiting post, and a second limiting post. One end of the first shift fork body is connected to the rotating rod. The first limiting post and the second limiting post are arranged circumferentially at the end of the first shift fork body away from the rotating rod. One end of the second shift fork is arranged between the first limiting post and the second limiting post.
[0011] In some embodiments, the second shift fork includes a second shift fork body, a third limiting post, a fourth limiting post, and a fifth limiting post. One end of the third shift fork is arranged between the first limiting post and the second limiting post. The fourth limiting post and the fifth limiting post are arranged circumferentially at the end of the second shift fork body away from the rotating rod. The third shift fork is located between the fourth limiting post and the fifth limiting post, and the third shift fork abuts against the fourth limiting post or the fifth limiting post.
[0012] In some embodiments, the third shift fork includes a third shift fork body and a shift fork head, one end of the third shift fork body is pivotally connected to the shift fork seat, and the other end of the third shift fork body is connected to the shift fork head.
[0013] In some embodiments, the power-on assembly further includes a knob, the rotary plate being connected to the end of the rotating rod away from the shift fork assembly.
[0014] In some embodiments, the power-on assembly further includes a limiting pad, which is sleeved on the rotating rod and located between the explosion-proof box and the knob, and is adapted to limit the rotation angle of the knob.
[0015] In some embodiments, the power-on assembly further includes an elastic member, one end of which is pivotally connected to the explosion-proof enclosure and the other end of which is pivotally connected to the third shift fork.
[0016] In some embodiments, the elastic component includes a mounting base and an elastic element, one end of the mounting base is connected to the explosion-proof box body, the other end of the mounting base is pivotally connected to the elastic element, and the other end of the elastic element is pivotally connected to the third shift fork.
[0017] In some embodiments, the elastic component further includes a first limiting member and a second limiting member, one end of the first limiting member being connected to the explosion-proof box body, and one end of the second limiting member being connected to the explosion-proof box body. The first limiting member and the second limiting member are adapted to limit the rotation angle of the third shift fork. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the power-on component according to an embodiment of the present invention.
[0019] Figure 2 This is a rear view of the power-on component according to an embodiment of the present invention.
[0020] Figure 3 This is a left view of the power-on component according to an embodiment of the present invention.
[0021] Figure 4 yes Figure 1 Schematic diagram of the center shift fork seat.
[0022] Figure 5 yes Figure 1 A schematic diagram of the drive component.
[0023] Figure label:
[0024] The shift fork assembly 1, the second shift fork body 11, the third limiting post 111, the fourth limiting post 112, the fifth limiting post 113, the third shift fork body 12, the shift fork head 13, and the shift fork seat 14.
[0025] Drive component 2, rotating rod 21, first shift fork body 22, first limiting post 221, second limiting post 222
[0026] Knob 3, limit pad 4, elastic component 5, mounting base 51, elastic component 52, first limit component 6, second limit component 7, explosion-proof box 8, power switch 9. Detailed Implementation
[0027] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0028] The power-on component of this invention includes an explosion-proof box 8, a power switch 9, a shift fork assembly 1, and a drive component 2. The explosion-proof box 8 has a receiving space, the power switch 9 is disposed in the receiving space and is adapted to be connected to a power source, the shift fork assembly 1 is disposed in the receiving space, one end of the shift fork assembly 1 is connected to the power switch 9, and the shift fork assembly 1 can swing relative to the explosion-proof box 8 to open or close the power switch 9, one end of the drive component 2 is connected to the shift fork assembly 1, and the other end of the drive component 2 extends out of the explosion-proof box 8.
[0029] Specifically, such as Figures 1 to 5 As shown, the shift fork assembly 1 and the power switch 9 are housed within the containment space. The explosion-proof box 8 isolates the power switch 9 from the underground air, preventing gas or dust explosions during the use of the power switch 9.
[0030] The lower end of the shift fork assembly 1 is connected to the power switch 9. The shift fork assembly 1 can swing clockwise or counterclockwise relative to the explosion-proof box 8 to turn the power switch 9 on or off. The front end of the drive assembly extends into the explosion-proof box 8 and is connected to the shift fork assembly 1 to swing clockwise or counterclockwise. The rear end of the drive assembly extends out of the explosion-proof box 8, allowing the operator to use the drive assembly within the explosion-proof box 8 to swing the shift fork assembly 1 clockwise or counterclockwise to turn the power switch 9 on or off.
[0031] The power-on component of the present invention, by setting up a shift fork assembly 1 and a drive component 2, allows the operator to use the drive component in the explosion-proof box 8 to swing the shift fork assembly 1 clockwise or counterclockwise to turn the power switch 9 on or off, without having to disconnect the main cable, thereby improving the production efficiency of the equipment and thus improving the stability and safety of the equipment in the mine.
[0032] In some embodiments, the driving component 2 includes a rotating rod 21 and a first shift fork, and the shift fork assembly 1 includes a second shift fork, a third shift fork, and a shift fork seat 14. One end of the rotating rod 21 extends out of the explosion-proof box 8, and the other end of the rotating rod 21 is connected to one end of the first shift fork to drive the first shift fork to rotate clockwise or counterclockwise.
[0033] The other end of the first shift fork contacts one end of the second shift fork to drive the second shift fork to rotate clockwise or counterclockwise. The other end of the second shift fork is pivotally connected to the shift fork seat 14. The second shift fork contacts the third shift fork to drive the third shift fork to rotate clockwise or counterclockwise to turn the power switch 9 on or off.
[0034] Specifically, such as Figures 1 to 5 As shown, the rotating rod 21 extends in the front-to-back direction, with its rear end extending out of the explosion-proof enclosure 8. The front end of the rotating rod 21 is connected to the rear end of the first shift fork. The front end of the first shift fork contacts the rear end of the second shift fork, causing the second shift fork to rotate clockwise or counterclockwise. The rear end of the second shift fork contacts the third shift fork, causing the third shift fork to rotate clockwise or counterclockwise to turn the power switch 9 on or off. The upper end of the second shift fork is pivotally connected to the shift fork seat 14, and the upper end of the third shift fork is pivotally connected to the shift fork seat 14. This reduces the resistance of the power-on component to the power switch 9 during automatic tripping, improving the stability and safety of the power-on component.
[0035] The power-on component of this embodiment of the invention, by setting a first shift fork, a second shift fork, and a third shift fork, can turn the power switch 9 on or off by rotating the rear end of the rotating rod 21 to drive the third shift fork to rotate, thereby improving the stability and safety of the power-on component.
[0036] In some embodiments, the first shift fork includes a first shift fork body 22, a first limiting post 221 and a second limiting post 222. One end of the first shift fork body is connected to the rotating rod 21. The first limiting post 221 and the second limiting post 222 are arranged circumferentially at the end of the first shift fork body 22 away from the rotating rod 21. One end of the second shift fork is located between the first limiting post 221 and the second limiting post 222.
[0037] Specifically, such as Figures 1 to 5 As shown, the first limiting post 221 and the second limiting post 222 are cylindrical, and are spaced apart circumferentially on the outer wall of the front end of the first shift fork. The rear end of the second shift fork is located between the first limiting post 221 and the second limiting post 222. The first shift fork rotates to bring either the first limiting post 221 or the second limiting post 222 into contact with the second shift fork, causing the second shift fork to rotate clockwise or counterclockwise.
[0038] The front end of the second shift fork contacts the third shift fork, causing the third shift fork to rotate clockwise or counterclockwise, thereby improving the stability and safety of the power-on assembly.
[0039] In some embodiments, the second shift fork includes a second shift fork body 11, a third limiting post 111, a fourth limiting post 112, and a fifth limiting post 113. One end of the third shift fork is arranged between the first limiting post 221 and the second limiting post 222. The fourth limiting post 112 and the fifth limiting post 113 are arranged circumferentially at the end of the second shift fork body 11 away from the rotating rod 21, and the third shift fork is located between the fourth limiting post 112 and the fifth limiting post 113, and the third shift fork abuts against the fourth limiting post 112 or the fifth limiting post 113.
[0040] Specifically, such as Figures 1 to 5 As shown, the front end of the third limiting post 111 is connected to the body 11 of the second shift fork, and the rear end of the third limiting post 111 is located between the first limiting post 221 and the second limiting post 222. The third shift fork is located between the fourth limiting post 112 and the fifth limiting post 113, and the third shift fork abuts against the fourth limiting post 112 or the fifth limiting post 113. For example, when the power switch 9 is turned on, the third shift fork abuts against the fourth limiting post 112, and when the power switch 9 is turned off, the third shift fork abuts against the fifth limiting post 113, which improves the stability and safety of the power-on component operation.
[0041] In some embodiments, the third shift fork includes a third shift fork body 12 and a shift fork head 13. One end of the third shift fork body 12 is pivotally connected to the shift fork seat 14, and the other end of the third shift fork body 12 is connected to the shift fork head 13.
[0042] The upper end of the third shift fork is pivotally connected to the shift fork seat 14, and the lower end of the third shift fork body 12 is connected to the shift fork head 13. The shift fork head 13 is U-shaped, with its opening facing the power switch 9 and in contact with the power switch 9. By setting the shift fork head 13, the stability and safety of the power-on component are improved.
[0043] Optionally, the power-on assembly also includes a knob 3, which is connected to the end of the rotating rod 21 away from the shift fork assembly 1, i.e., the knob 3 is connected to the rear end of the rotating rod 21. Rotating the knob 3 will cause the rotating rod 21 to rotate, thereby improving the stability and safety of the power-on assembly. Furthermore, the power-on assembly also includes a limiting pad 4, which is fitted onto the rotating rod 21 and located between the explosion-proof box 8 and the knob 3. The limiting pad 4 is suitable for limiting the rotation angle of the knob 3. For example, the knob 3 has a first position and a second position. When the knob 3 is in the first position, the power switch 9 is in the on state. When knob 3 is in the second position, power switch 9 is in the off state. Limiting pad 4 restricts knob 3 from rotating between the first and second positions, preventing excessive rotation angle of knob 3 from causing wear on the power supply components. In addition, the operator can judge the on state of the switch by judging the position of knob 3. Alternatively, when power switch 9 trips automatically, the operator can judge the state of power switch 9 in a timely manner by judging the position of knob 3, thereby improving the stability and safety of the power supply components.
[0044] In some embodiments, the power-on assembly further includes an elastic member 5, one end of which is pivotally connected to the housing of the explosion-proof box 8, and the other end of which is pivotally connected to a third shift fork.
[0045] Specifically, such as Figures 1 to 5As shown, the upper end of the elastic component 5 is pivotally connected to the body of the explosion-proof box 8, and the lower end of the elastic component 5 is pivotally connected to the third shift fork. The third shift fork has a third position and a fourth position. For example, when the third shift fork is in the third position, the power switch 9 is in the on state, and when the third shift fork is in the fourth position, the power switch 9 is in the off state, and the elastic component 5 is in a stretched state. The height of the upper end of the elastic component 5 in the vertical direction is higher than the height of the body 12 of the third shift fork at the upper end. Therefore, when the third shift fork is in the third position and the fourth position, the elastic component 5 will make the third shift fork have a certain resistance when switching between the third position and the fourth position. In turn, the elastic component 5 will make the power on and off knob 3 have a certain resistance, so that the entire power-on assembly is in a tensile state, and each component is in a specific position and will not hang freely, so as to avoid accidental contact by external personnel and cause safety accidents.
[0046] Optionally, the elastic component 5 includes a mounting base 51 and an elastic element 52. The rear end of the mounting base 51 is connected to the housing of the explosion-proof box 8, the front end of the mounting base 51 is pivotally connected to the upper end of the elastic element 52, and the lower end of the elastic element 52 is pivotally connected to the third shift fork. By replacing different mounting bases 51, the elastic element 52 and the third shift fork can be kept parallel in the vertical direction, thereby improving the stability and safety of the powered-on components.
[0047] In some embodiments, the power-on assembly further includes a first limiting member 6 and a second limiting member 7. One end of the first limiting member 6 is connected to the housing of the explosion-proof box 8, and one end of the second limiting member 7 is connected to the housing of the explosion-proof box 8. The first limiting member 6 and the second limiting member 7 are adapted to limit the rotation angle of the third shift fork.
[0048] Specifically, such as Figures 1 to 5 As shown, the rear end of the first limiting member 6 is connected to the explosion-proof box 8, and the rear end of the second limiting member 7 is connected to the box. The first limiting member 6 and the second limiting member 7 are adapted to limit the rotation angle of the third shift fork. That is, the first limiting member 6 and the second limiting member 7 limit the rotation range of the third shift fork between the third position and the fourth position, thereby improving the stability and safety of the power-on assembly.
[0049] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0050] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0051] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0052] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0053] In this invention, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0054] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A power-on component, characterized in that, include: An explosion-proof box and a power switch, wherein the explosion-proof box has a housing space, the power switch is disposed in the housing space, and the power switch is adapted to be connected to a power source; A shift fork assembly is disposed within the receiving space. One end of the shift fork assembly is connected to the power switch, and the shift fork assembly is swayable relative to the explosion-proof box to open or close the power switch. A drive component, one end of which is connected to the shift fork assembly, and the other end of which extends out of the explosion-proof box; The driving component includes a rotating rod and a first shift fork. The shift fork assembly includes a second shift fork, a third shift fork, and a shift fork seat. One end of the rotating rod extends out of the explosion-proof box body, and the other end of the rotating rod is connected to one end of the first shift fork to drive the first shift fork to rotate clockwise or counterclockwise. The other end of the first shift fork contacts one end of the second shift fork to drive the second shift fork to rotate clockwise or counterclockwise. The other end of the second shift fork seat is pivotally connected to the shift fork seat. The second shift fork contacts the third shift fork to drive the third shift fork to rotate clockwise or counterclockwise to turn the power switch on or off. The first shift fork includes a first shift fork body, a first limiting post and a second limiting post. One end of the first shift fork body is connected to the rotating rod. The first limiting post and the second limiting post are arranged circumferentially at the end of the first shift fork body away from the rotating rod. One end of the second shift fork is arranged between the first limiting post and the second limiting post. The second shift fork includes a second shift fork body, a third limiting post, a fourth limiting post, and a fifth limiting post. The fourth limiting post and the fifth limiting post are arranged circumferentially at the end of the second shift fork body away from the rotating rod, and the third shift fork is located between the fourth limiting post and the fifth limiting post, and the third shift fork abuts against the fourth limiting post or the fifth limiting post. One end of the third limiting post is connected to the body of the second shift fork, and the other end of the third limiting post is located between the first limiting post and the second limiting post.
2. The power-on component according to claim 1, characterized in that, The third shift fork includes a third shift fork body and a shift fork head. One end of the third shift fork body is pivotally connected to the shift fork seat, and the other end of the third shift fork body is connected to the shift fork head.
3. The power-on component according to claim 1, characterized in that, It also includes a knob connected to the end of the rotating lever away from the shift fork assembly.
4. The power-on component according to claim 3, characterized in that, It also includes a limiting pad, which is sleeved on the rotating rod and located between the explosion-proof box and the knob. The limiting pad is adapted to limit the rotation angle of the knob.
5. The power-on component according to claim 2, characterized in that, It also includes an elastic component, one end of which is connected to the explosion-proof box body, and the other end of which is pivotally connected to the third shift fork.
6. The power-on component according to claim 5, characterized in that, The elastic component includes a mounting base and an elastic element. One end of the mounting base is connected to the explosion-proof box body, and the other end of the mounting base is pivotally connected to the elastic element. The other end of the elastic element is pivotally connected to the third shift fork.
7. The power-on component according to any one of claims 1-6, characterized in that, It also includes a first limiting member and a second limiting member, one end of the first limiting member being connected to the explosion-proof box body, and one end of the second limiting member being connected to the explosion-proof box body. The first limiting member and the second limiting member are adapted to limit the rotation angle of the third shift fork.