Profile punching riveting and pressing device and corresponding profile processing equipment

Abstract

This divisional application provides a profile punching and riveting device and corresponding profile processing equipment for processing profiles, the profiles including a body and an extension; the profile processing equipment includes: a raw material feeding unit, a profile cutting unit, a semi-finished product feeding device for profile cutting equipment, a profile punching mold device, an automatic material handling device for profile cutting equipment, a riveting device for profile cutting equipment, and a material detection device for profile cutting equipment. The raw material is processed to obtain the profile. Each device in the entire equipment is independent and can complete its corresponding processing task on its own, or it can complete the entire processing task in a continuous manner. The entire processing process is completed in one go, which solves the problems of unreasonable structural design, discontinuous processing steps, low efficiency, and high intermediate material transportation costs in existing profile processing equipment.

Description

[0001] This application is a divisional application. The original application has the application number "202110785521.2" and the application date is "July 12, 2021". The invention title is "Aluminum Alloy Profile Cutting Equipment". Technical Field

[0002] This invention relates to the field of metal material processing, and in particular to a profile punching and riveting device and corresponding profile processing equipment. Background Technology

[0003] Aluminum alloy profiles are one of the most widely used non-ferrous metal structural materials in industry, and are extensively used in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, construction, decoration, and chemical industries.

[0004] With the rapid development of science and technology and industrial economy in recent years, the production of aluminum alloy profiles has entered a highly industrialized production mode. Currently, aluminum alloy profiles often need to go through a series of processes such as cutting and packaging, which is inefficient and has high transportation costs for intermediate materials.

[0005] Therefore, it is necessary to provide a profile punching and riveting device and corresponding profile processing equipment to solve the above-mentioned technical problems. Summary of the Invention

[0006] This invention provides a profile punching and riveting device and corresponding profile processing equipment to solve the problems of unreasonable structural design, discontinuous processing steps, low efficiency, and high intermediate material transportation costs in existing profile processing equipment.

[0007] To solve the above-mentioned technical problems, the technical solution of the present invention is: a profile punching and riveting device for processing profiles, the profile including a body and an extension, comprising:

[0008] A semi-finished product feeding device for profile cutting equipment is used to feed semi-finished profiles to a profile punching die device;

[0009] Profile punching die device, used for punching profiles;

[0010] An automatic material handling device for profile cutting equipment is used to flip and unload semi-finished profiles from the profile punching die device to the riveting device for profile cutting equipment, thereby changing the orientation of the extended portion of the profile.

[0011] Riveting devices for profile cutting equipment are used to stamp semi-finished profiles to form rivets.

[0012] The profile punching die device includes: a lower bed, an upper bed, an X-axis positioning mechanism, and a Y-axis positioning mechanism. The upper bed is located above the lower bed and a punch is connected to it. The X-axis positioning mechanism includes a third baffle, a second push plate, and a second push plate cylinder. The third baffle is located at one end of the lower bed, and the second push plate is located at the other end. The second push plate cylinder is connected to the second push plate and is used to drive the second push plate to move laterally. The Y-axis positioning mechanism includes a positioning element, a fourth rotating rod, and a rotating motor. The positioning element is connected to one end of the fourth rotating rod, and the rotating motor is connected to the other end of the fourth rotating rod. The rotating motor is connected to the upper bed and is used to drive the fourth rotating rod to rotate, so that the positioning element locks the profile.

[0013] The present invention also includes a profile processing device using the above-described profile punching and riveting apparatus, further comprising:

[0014] The raw material feeding unit is used to feed raw materials.

[0015] The profile cutting unit is used to cut raw materials to obtain semi-finished profiles;

[0016] A material inspection device for profile cutting equipment is used to inspect whether the punching of profiles is correct, whether the curvature is qualified, and whether the length is correct. It includes a detection base, a detection platform, and a slide rail. The slide rail is located on the detection base, and the detection platform is slidably connected to the slide rail to inspect different positions of the profile.

[0017] An angle bracket assembly device is located on one side of the riveting device of the profile cutting equipment and is used to assemble angle brackets on the profile.

[0018] Compared with the prior art, the beneficial effects of this invention are as follows: The profile processing equipment of this invention integrates various processing mechanisms by setting up a semi-finished product feeding device for profile cutting equipment, a profile punching mold device, an automatic material handling device for profile cutting equipment, a riveting device for profile cutting equipment, and a material detection device for profile cutting equipment. The entire processing process is completed in one go. Each device of the entire equipment is independent of each other and can complete its corresponding processing task on its own, or it can complete the entire processing task in a continuous manner. This solves the problems of unreasonable structural design, discontinuous processing steps, low efficiency, and high intermediate material transportation costs that exist in many existing profile processing equipment. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments are briefly introduced below. The drawings described below are only the corresponding drawings of some embodiments of the present invention.

[0020] Figure 1 This is a schematic diagram of a preferred embodiment of the profile processing equipment of the present invention.

[0021] Figure 2 This is a schematic diagram of the feeding device of the profile cutting equipment of the profile processing equipment of the present invention.

[0022] Figure 3 This is a schematic diagram of the raw material feeding device for the profile cutting equipment of the present invention.

[0023] Figure 4 This is a schematic diagram of the feeding process of the raw material feeding device for the profile cutting equipment of the present invention.

[0024] Figure 5 This is a schematic diagram of the material feeding device for the profile cutting equipment of the present invention, which simultaneously feeds two materials.

[0025] Figure 6 This is a schematic diagram of a preferred embodiment of the dual conveying channel for the profile cutting equipment of the present invention.

[0026] Figure 7 This is a schematic diagram of a preferred embodiment of the conveying device for a profile cutting equipment with dual conveying channels according to the present invention.

[0027] Figure 8 This is a schematic diagram of a preferred embodiment of the profile cutting unit of the present invention.

[0028] Figure 9 This is a schematic diagram of the profile positioning device of the profile cutting unit of the present invention.

[0029] Figure 10 This is a schematic diagram of the upper module structure in a preferred embodiment of the profile cutting unit of the present invention.

[0030] Figure 11 This is a schematic diagram of the lower module structure in a preferred embodiment of the profile cutting unit of the present invention.

[0031] Figure 12 This is a schematic diagram of the lower module unfolded in a preferred embodiment of the profile cutting unit of the present invention.

[0032] Figure 13 This is a schematic diagram of a preferred embodiment of the semi-finished product feeding device for profile cutting equipment of the present invention.

[0033] Figure 14 This is a schematic diagram of the second robotic arm structure of a preferred embodiment of the semi-finished product feeding device for profile cutting equipment of the present invention.

[0034] Figure 15 This is a schematic diagram of the overall structure of a preferred embodiment of the profile punching die device of the present invention.

[0035] Figure 16 This is a schematic diagram of a preferred embodiment of the profile punching die device of the present invention.

[0036] Figure 17 This is a schematic diagram of the upper bed and lower bed of a preferred embodiment of the profile punching die device of the present invention.

[0037] Figure 18 This is a schematic diagram of a preferred embodiment of the automatic material handling device for profile cutting equipment of the present invention.

[0038] Figure 19 This is a schematic diagram illustrating the material handling process of a preferred embodiment of the automatic material handling device for profile cutting equipment of the present invention.

[0039] Figure 20 This is a schematic diagram of the unloading process of a preferred embodiment of the automatic material handling device for profile cutting equipment of the present invention.

[0040] Figure 21 This is a schematic diagram of a preferred embodiment of the riveting device for the profile cutting equipment of the present invention.

[0041] Figure 22 This is a schematic diagram of the structure of the riveting device for the profile cutting equipment of the present invention before drilling.

[0042] Figure 23 This is a schematic diagram of the drilling structure of the riveting device for the profile cutting equipment of the present invention.

[0043] Figure 24 This is a schematic diagram of the overall structure of a preferred embodiment of the corner code assembly device of the present invention.

[0044] Figure 25 This is a schematic diagram of the corner code feeding mechanism of the corner code assembly device of the present invention.

[0045] Figure 26 This is a schematic diagram of the corner code clamping mechanism of the corner code assembly device of the present invention.

[0046] Figure 27 This is a schematic diagram of the corner code cutting process of the corner code assembly device of the present invention.

[0047] Figure 28 This is a schematic diagram of the corner code feeding mechanism of the corner code assembly device of the present invention.

[0048] Figure 29 This is a schematic diagram of the corner code processing mechanism and corner code adjustment of the corner code assembly device of the present invention.

[0049] Figure 30 This is a schematic diagram showing the corner code processing mechanism of the corner code assembly device of the present invention after adjustment.

[0050] Figure 31 This is a schematic diagram of the corner code processing mechanism of the corner code assembly device of the present invention, showing the corner code to be installed.

[0051] Figure 32 This is a schematic diagram of the corner code processing mechanism and corner code installation of the corner code assembly device of the present invention.

[0052] Figure 33 This is a schematic diagram showing the completed installation of the corner code processing mechanism of the corner code assembly device of the present invention.

[0053] Figure 34 This is a schematic diagram of a preferred embodiment of the material detection device for profile cutting equipment of the present invention.

[0054] Figure 35 This is a schematic diagram of the limiting component structure of a preferred embodiment of the material detection device for profile cutting equipment of the present invention.

[0055] Figure 36 This is a schematic diagram of the limiting component of a preferred embodiment of the material detection device for profile cutting equipment of the present invention.

[0056] Figure 37 This is a schematic diagram of the fastening assembly structure of a preferred embodiment of the material detection device for profile cutting equipment of the present invention.

[0057] Figure 38 This is a schematic diagram of the rear structure of a preferred embodiment of the material detection device for profile cutting equipment of the present invention.

[0058] Figure 39 This is a schematic diagram of the back structure of the detection platform of a preferred embodiment of the material detection device for profile cutting equipment of the present invention. Detailed Implementation

[0059] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0060] In the diagram, units with similar structures are represented by the same labels.

[0061] The terms "first" and "second" used in the terminology of this invention are for descriptive purposes only and should not be construed as indicating or implying relative importance, nor as limiting the order of events.

[0062] Please combine Figure 1 The following is a detailed description of a preferred embodiment of a profile processing equipment provided by the present invention that can solve the above-mentioned technical problems:

[0063] A preferred embodiment of the profile processing equipment provided by the present invention is as follows: A profile processing equipment for processing profiles, the profiles including a body and an extension. The profile processing equipment includes: a raw material feeding unit, a profile cutting unit, a riveting device for the profile cutting equipment, a profile punching die device, a material detection device for the profile cutting equipment, a semi-finished product feeding device for the profile cutting equipment, and an automatic material handling device for the profile cutting equipment.

[0064] The raw material feeding unit is used to feed raw materials. The raw material feeding unit includes: a profile cutting equipment feeding device, a profile cutting equipment raw material feeding device, and a profile cutting equipment dual conveying channel.

[0065] The profile cutting unit is used to cut raw materials to obtain semi-finished profiles. The profile cutting unit includes a cutting device and a profile positioning device.

[0066] The semi-finished product feeding device for profile cutting equipment is used to flip and feed semi-finished profiles from the profile cutting unit to the profile punching die device, changing the orientation of the extended part of the profile.

[0067] Profile punching die device is used to punch profiles.

[0068] An automatic material handling device for profile cutting equipment is used to flip and unload semi-finished profiles from the profile punching die device to the riveting device of the profile cutting equipment to change the orientation of the extended part of the profile.

[0069] Riveting devices for profile cutting equipment are used to stamp semi-finished profiles to form rivets.

[0070] Material detection devices for profile cutting equipment are used to detect whether the punching of profiles is correct, whether the curvature is qualified, and whether the length is correct.

[0071] This invention discloses a profile processing equipment that integrates a profile processing production line. The equipment includes a raw material feeding unit, a profile cutting unit, a semi-finished product feeding device for profile cutting, an automatic material handling device for profile cutting, a riveting device for profile cutting, a profile punching die device, and a material detection device for profile cutting. This integrated processing mechanism allows for a seamless processing process. Each device within the equipment operates independently, capable of completing its respective processing task, or they can work together to complete the entire processing task. This solves the problems of existing profile processing equipment, such as unreasonable structural design, discontinuous processing steps, low efficiency, and high intermediate material transportation costs.

[0072] Please combine Figure 2 The feeding device 1 of the profile cutting equipment of the present invention will be described in detail below:

[0073] The profile cutting equipment feeding device 1 includes a first conveying mechanism 11 and a second conveying mechanism 12. The first conveying mechanism 11 is used to convey profiles and includes a first conveyor belt 111. The second conveying mechanism 12 is used to convey profiles and is located at one end of the first conveying mechanism 11. The second conveying mechanism 12 includes a third conveyor belt 121. The third conveyor belt 121 is located at one end of the first conveyor belt 111, close to the first conveyor belt 111. The first conveyor belt 111 and the third conveyor belt 121 overlap in the horizontal projection plane of the first conveyor belt 111. The conveying speed of the first conveying mechanism 11 is less than the conveying speed of the second conveying mechanism 12.

[0074] In this embodiment, the first conveying mechanism 11 further includes a second conveyor belt 112 and a first synchronization component 113. The first conveyor belt 111 and the second conveyor belt 112 are arranged in parallel. One end of the first synchronization component 113 is connected to the first conveyor belt 111 and the other end is connected to the second conveyor belt 112, and is used to synchronize the first conveyor belt 111 and the second conveyor belt 112.

[0075] The second conveying mechanism 12 further includes a fourth conveyor belt 122 and a second synchronization component 123. The third conveyor belt 121 and the fourth conveyor belt 122 are arranged parallel to each other. One end of the second synchronization component 123 is connected to the third conveyor belt 121, and the other end is connected to the fourth conveyor belt 122, for synchronizing the third conveyor belt 121 and the fourth conveyor belt 122. One end of the second conveyor belt 122 is located between the first conveyor belt 111 and the third conveyor belt 121, closer to the first conveyor belt 111. The fourth conveyor belt 122 is located on the side of the third conveyor belt 121 away from the first conveyor belt 111.

[0076] Considering that profiles are often slender, using double-row conveyor belts to transport them makes the transport process more stable and ensures efficient delivery.

[0077] In order to prevent the profile from falling off the second conveyor mechanism 12 and affecting subsequent processing, the profile cutting equipment feeding device 1 also includes a limiting mechanism 13. The limiting mechanism 13 is located between the third conveyor belt 121 and the fourth conveyor belt 122 and is used to block the profile from moving on the third conveyor belt 121 and the fourth conveyor belt 122.

[0078] Furthermore, the limiting mechanism 13 includes a first limiting block, a stop block 132, and a first lifting assembly. The stop block 132 is located above the first lifting assembly and is used to prevent the profile from moving on the third conveyor belt 121 and the fourth conveyor belt 122. The first lifting assembly includes a first lifting rod 1331 and a first driver. The first lifting rod 1331 passes through the first limiting block, and one end of the first lifting rod 1331 is connected to the stop block 132. The first driver is located on the stop block 132 and is used to drive the first lifting rod 1331 to move up and down. The stop block 132 and the first lifting assembly can accommodate larger profiles, enhancing applicability.

[0079] Meanwhile, the second conveying mechanism 12 also includes a laser detector, located between the third conveyor belt 121 and the fourth conveyor belt 122, and at the end furthest from the first conveying mechanism 11. This laser detector is used to detect the position of the profile on the second conveying mechanism 12. It should be noted that the laser detector includes a first laser detector and a second laser detector. The first laser detector is located on the side of the third conveyor belt 121 furthest from the first conveyor belt 111, and the second laser detector is located on the side of the fourth conveyor belt 122 closest to the first conveyor belt 111. The simultaneous installation of laser detectors on both sides allows for the detection of the profile's tilt on the second conveying mechanism 12, preventing misoperation or difficulties in unloading by the subsequent robotic arm, which could affect subsequent processing.

[0080] Considering that synchronizing the double-row conveyor belts can greatly improve conveying efficiency, the first synchronization component 113 includes a synchronization rod 1131 and a synchronization bearing 1132. The synchronization rod 1131 passes through the synchronization bearing 1132. One end of the synchronization rod 1131 is connected to the first conveyor belt 111, and the other end is connected to the second conveyor belt 112. The bearing can reduce the friction between the synchronization rod 1131 and the first conveying mechanism 11, and at the same time reduce the noise during operation.

[0081] In addition, the first synchronization assembly 113 also includes a first telescopic sleeve 1133 and a second telescopic sleeve 1134. The first telescopic sleeve 1133 is located on the synchronization rod 1131 near the end of the first conveyor belt 111, and the second telescopic sleeve 1134 is located on the synchronization rod 1131 near the end of the second conveyor belt 112. The synchronization rod 1131 passes through the first telescopic sleeve 1133 and the second telescopic sleeve 1134. The first telescopic sleeve 1133 and the second telescopic sleeve 1134 can extend and retract to change their length, thereby enabling the first conveying mechanism 11 to convey profiles of various lengths and improving the applicability of the product.

[0082] The profile cutting equipment feeding device 1 also includes a support mechanism, which is connected to the first conveying mechanism 11 and is used to support the first conveying mechanism 11, ensuring the stability of the first conveying mechanism 11. It can be understood that the support mechanism includes a first support 141 and a second support 142. The first support 141 is connected to the first conveyor belt 111 and is used to support the first conveyor belt 111, and the second support 142 is connected to the second conveyor belt 112 and is used to support the second conveyor belt 112.

[0083] Please combine Figure 3 , Figure 4 , Figure 5 The following is a detailed description of the raw material feeding device 2 for the profile cutting equipment of the present invention:

[0084] The raw material feeding device 2 for profile cutting equipment includes a first robotic arm 21 and a third conveying mechanism 22. The first robotic arm 21 is used to grasp profiles and perform feeding operations. The third conveying mechanism 22 is located on one side of the first robotic arm 21. The third conveying mechanism 22 includes a carrying platform 221, a conveying guide rail 222, and a second driver. The carrying platform 221 is located on the second driver, which is slidably connected to the conveying guide rail 222 for conveying profiles. The second driver is used to drive the carrying platform 221 to move on the conveying guide rail 222. The carrying platform 221 includes at least two carrying grooves 2211, which are arranged parallel to each other perpendicular to the direction of the conveying guide rail 222.

[0085] The first robotic arm 21 includes a base 211, a first rotating rod 212, a rotator 213, and a gripper 214. The first rotating rod 212 is located on the base 211, and the gripper 214 has a central hole. The first rotating rod 212 passes through the central hole and is rotatably connected to the gripper 214. The gripper 214 rotates to grip the profile and performs a feeding operation. The rotator 213 is connected to one end of the first rotating rod 212 and is used to drive the first rotating rod 212 to rotate radially.

[0086] The gripper 214 includes a first support block, a first gripping clamp 2142, a second gripping clamp 2143, and a first gripping cylinder 2144. The first gripping clamp 2142 is located at one end of the first gripping cylinder 2144, extending out of the cylinder. The second gripping clamp 2143 is located at the other end of the first gripping cylinder 2144, also extending out of the cylinder. The first gripping cylinder 2144 is located on the first support block and is used to drive the first gripping clamp 2142 and the second gripping clamp 2143 to move closer and further away. A central hole is located on the first support block. Using one first gripping cylinder 2144 to drive two gripping clamps makes the gripping operation more synchronized and shortens the gripping time.

[0087] To handle profiles with different structures, the first gripper 2142 includes a first telescopic part 2142a and a first clamping part 2142b, which are detachably connected. The second gripper 2143 includes a second telescopic part and a second clamping part, which are detachably connected. When encountering profiles with different structures, the clamping part with a different structure can be replaced, thus enhancing its applicability.

[0088] Considering that the gripper 214 will rotate radially around the first rotating rod 212 for a long time during operation, the gripper 214 also includes a fastener 2146. The fastener 2146 is located in the central hole, with one side connected to the central hole and the other side connected to the first rotating rod 212. The fastener 2146 can effectively increase the friction between the gripper 214 and the first rotating rod 212 and prevent the gripper 214 from slipping. It should be noted that there are several groups of fasteners 2146, and the groups of fasteners 2146 are distributed in an array around the inner wall of the central hole.

[0089] In addition, the raw material feeding device 2 for the profile cutting equipment also includes an alignment mechanism 23, which is located on one side of the third conveying mechanism 22 and is used to align the profiles located on the carrying platform 221. Aligning and transporting the profiles helps improve the stability of the conveying process.

[0090] Meanwhile, the alignment mechanism 23 includes a first push plate 231 and a push plate cylinder 232. The first push plate 231 is connected to the push plate cylinder 232. The push plate cylinder 232 is used to push the first push plate 231 and drive the first push plate 231 to perform alignment operations on the profile. Using automated machinery makes operation simpler and saves labor.

[0091] In order to reduce the friction between the first rotating rod 212 and the base 211 and to reduce the noise generated when the first rotating rod 212 rubs against the base 211, a bearing 2111 is provided on the base 211, and the first rotating rod 212 passes through the bearing 2111.

[0092] Finally, the third conveying mechanism 22 also includes a lifting cylinder, which is located below the carrying platform 221 and is used to drive the carrying platform 221 to move up and down. The lifting cylinder also enables the third conveying mechanism 22 to convey profiles of various structures, thus enhancing its applicability.

[0093] Please combine Figure 6 , Figure 7 The following is a detailed description of the dual conveyor channels used in the profile cutting equipment of the present invention:

[0094] The profile cutting equipment with dual conveying channels includes a fourth conveying mechanism 31 and a gripping mechanism 32. The fourth conveying mechanism 31 is used to convey profiles. The fourth conveying mechanism 31 includes a conveying track 311 and a conveying platform 312. The conveying platform 312 is located above the conveying track 311 and is slidably connected to it. The conveying track 311 includes a loading position and a unloading position on the conveying trajectory of the conveying platform 312. The loading position is located at one end of the conveying track, and the unloading position is located at the other end. The gripping mechanism 32 is located above the unloading position and is used to handle the profiles.

[0095] The conveying platform 312 includes a carrying part 3121 and a conveying part 3122. The fourth conveying mechanism 31 also includes a second lifting component 313, which is located between the carrying part 3121 and the conveying part 3122. One end of the second lifting component 313 is connected to the carrying part 3121 and the other end is connected to the conveying part 3122, and is used to drive the carrying part 3121 and the gripping mechanism 32 to move closer to and further away from each other.

[0096] The second lifting assembly 313 includes a first driving cylinder, which is located between the bearing section 3121 and the conveying section 3122. One end of the first driving cylinder is connected to the conveying bearing section 3121, and the other end is connected to the conveying section 3122. It is used to drive the bearing section 3121 and the conveying section 3122 away from each other. Using a cylinder to drive the lifting can automatically lift and lower the product, making the product more automated.

[0097] In addition, the second lifting assembly 313 also includes a return spring 3132, which is located between the bearing part 3121 and the conveying part 3122. One end of the return spring 3132 is connected to the conveying bearing part 3121, and the other end is connected to the conveying part 3122. The return spring 3132 helps to reduce the vibration of the bearing part 3121, helps to buffer, and also allows for more precise resetting.

[0098] Meanwhile, the bearing portion 3121 has a groove on the side near the conveying guide rail. The second lifting assembly 313 also includes a protective column 3133, the top of which is located in the groove, and the bottom of which is connected to the bearing portion 3121. The protective column 3133 effectively protects the bearing portion 3121, reduces the impact on it, and extends its lifespan.

[0099] It is understandable that multiple sets of return springs 3132 are provided, and these multiple sets of return springs 3132 are arranged in an array on the bearing part 3121. The multiple sets of return springs 3132 are subjected to force simultaneously, which further reduces the impact on the bearing part 3121, thereby extending not only the life of the bearing part 3121 but also the life of the return springs 3132.

[0100] In order to enable the conveying platform 312 to convey profiles more smoothly, the conveying platform 312 also includes a positioning seat 3123, which is located on the bearing part 3121 and connected to the bearing part 3121, and is used to store the profiles.

[0101] The positioning seat 3123 is provided in at least two sets, and the at least two sets of positioning seats 3123 are arranged in parallel to achieve the purpose of transporting multiple profiles at the same time.

[0102] Considering that the profiles to be transported by the conveying platform 312 are of different specifications, in order to enable the conveying platform 312 to adapt to more specifications of profiles, the positioning seat 3123 includes a base, a first support wall, a second support wall, and a second drive cylinder. The first support wall is located at one end of the base and is connected to the base. The second support wall is located at the other end of the base and is connected to the base. The second drive cylinder is located on the base and is used to drive the first support wall and the second support wall to move closer and further away. The base is located on the bearing part 3121 and is connected to the bearing part 3121.

[0103] Furthermore, each set of positioning seats 3123 has at least two, with at least two positioning seats 3123 located on the same straight line, and the line connecting at least two positioning seats 3123 is parallel to the conveying direction of the conveying platform 312. Using two positioning seats 3123 can improve the positioning effect and prevent the profile from shifting.

[0104] Finally, the conveying platform 312 also includes a laser detector, which is located on and connected to the support unit 3121, and is used to detect whether the conveying platform 312 is located below the gripping mechanism 32.

[0105] Please combine Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 12 The profile positioning device 4 of the present invention will be described in detail below:

[0106] The profile positioning device 4 includes: an equipment frame 41, a first positioning device 42, a second positioning device 43, and a conveying device 44. The first positioning device 42 is located on the equipment frame 41. The second positioning device 43 is located on the equipment frame 41 and at one end of the first positioning device 42. The conveying device 44 is located on the equipment frame 41 and between the first positioning device 42 and the second positioning device 43, and is used to convey the raw material.

[0107] The first positioning device 42 includes: a frame 421, an upper module 422 and a lower module 423. The upper module 422 is connected to the equipment frame 41, and the lower module 423 is connected to the equipment frame 41 and located below the upper module 422.

[0108] In the cutting unit of this solution, the cutting device is located on one side of the lower die and is used to cut the raw material. The cutting unit also includes a cleaning device 46, which is located on one side of the profile positioning device 4 and is used to clean the surface of the raw material and remove the residue left when cutting the raw material.

[0109] The upper module 422 includes a ballast chamber, a telescopic column 4222, and a third actuator 4223. The ballast chamber is connected to the telescopic column 4222, and the third actuator 4223 is connected to the ballast chamber and located on one side of the telescopic column 4222, used to drive the telescopic column 4222 to move up and down. Using the third actuator 4223 can replace manual assistance in fixing the raw materials with the lower module 423, which is very convenient and efficient.

[0110] The ballast chamber includes a first top plate 4221a, a second top plate 4221b, a first side plate 4221c, a second side plate 4221d, and a bottom plate 4221e. A telescopic column 4222 passes through the first top plate 4221a. A third actuator 4223 is located on the first top plate 4221a, and the second top plate 4221b is located below it. The first side plate 4221c is connected to one end of the second top plate 4221b, and the second side plate 4221d is connected to the other end of the second top plate 4221b. The ballast chamber prevents dust generated during the cutting process from entering the third actuator 4223, acting as an isolation mechanism and preventing dust from entering the third actuator 4223 and causing overheating, which would reduce working efficiency.

[0111] In addition, the upper module 422 also includes a pressure plate 4224, which is located below the base plate 4221e and is detachably connected to the base plate 4221e. The pressure plate 4224 not only protects the base plate 4221e, but also allows for the replacement of different pressure plates 4224 according to different raw materials, making it highly adaptable.

[0112] Meanwhile, the upper module 422 also includes a first baffle and a second baffle. The first baffle is located at one end of the first top plate 4221a and is connected to the first top plate 4221a. The second baffle is located at the other end of the first top plate 4221a and is connected to the first top plate 4221a. The ballast chamber moves up and down between the first baffle and the second baffle. The first baffle and the second baffle provide guidance for the up and down movement of the ballast chamber.

[0113] The lower module 423 includes a support platform 4231 and a housing 4232 with a groove. The support platform 4231 is used to support the shape of the raw material, and the groove is used to receive the extension of the raw material. The housing 4232 is connected to the support platform 4231. The raw material is transported into the lower module 423 by the upper mechanism. The shape is supported by the support platform 4231, and the upper module 422 fixes the raw material, which is very convenient. The extension extends into the groove for cutting.

[0114] In addition, the lower module 423 includes an infeed side and an outlet side, and the groove opening on the infeed side is provided with a guide groove 4233. The guide groove 4233 can help the extension of the raw material enter the groove more accurately, avoiding positional deviations during transportation that could cause jamming.

[0115] It is understood that the module 423 includes at least two sets of grooves, which are arranged in parallel. This allows for the simultaneous cutting of multiple raw materials, improving cutting efficiency.

[0116] Meanwhile, the lower module 423 also includes a lifting assembly 4234, which is located below the support platform 4231 and is used to drive the support platform 4231 to move up and down. The lifting mechanism allows the groove of the lower module 423 to accommodate extensions of raw materials of various sizes, making it highly versatile.

[0117] Preferably, the lifting assembly 4234 includes a second lifting rod 4235 and a third drive cylinder 4236. The second lifting rod 4235 passes through the support platform 4231, and the third drive cylinder 4236 is located at the bottom of the support platform 4231 and to one side of the second lifting rod 4235. Using a cylinder instead of manual drive saves manpower and makes machine operation more precise.

[0118] It should be noted that the first positioning device 42 and the second positioning device 43 have the same structure. The first positioning device 42 and the second positioning device 43 are connected by a conveying device 44 to lift and transport the raw material. The conveying device 44 includes a conveying wheel and a conveying support. The conveying wheel is located on the conveying support and is used to transport the raw material. The conveying support is located on the equipment frame 41. Using a conveying wheel can reduce the friction between the conveying device 44 and the raw material, and can protect the surface of the raw material.

[0119] The raw material is transported from the previous processing mechanism to the profile positioning device 4. The extension of the raw material enters the groove of the lower module 423 through the guide groove 4233, while the profile body is located above the support platform 4231. Then, the pressure chamber of the upper module 422 moves downward under the drive of the third drive 4223 to position the profile. The lower module 423 presses upward to fix the profile, thus ensuring high accuracy of the length of the cut profile. Afterward, the cutting device located on one side of the lower module 423 performs horizontal cutting. After cutting, the profile is transported to the cleaning device 46 for surface cleaning. Using single-sided positioning allows the raw material to be cut without being affected by the size of the cavity, making it convenient and fast.

[0120] Please combine Figure 13 , Figure 14 The following is a detailed description of the semi-finished product feeding device for the profile cutting equipment of the present invention:

[0121] The semi-finished product feeding device for profile cutting equipment includes: a storage platform 51, a second robotic arm 52, a feeding platform 53, and a third support 54. The storage platform 51 is used to hold profiles. The second robotic arm 52 is located above the storage platform 51 and is used for feeding profiles. The feeding platform is located on one side of the storage platform 51 and the second robotic arm 52 and is used to collect the profiles gripped by the second robotic arm 52. The third support 54 is used to fix the second robotic arm 52.

[0122] The second robotic arm 52 includes an extension component 521, a clamping component 522, and a driving component. One end of the extension component 521 is connected to the third bracket 54, and the other end is connected to the clamping component 522. The driving component is connected to the clamping component 522 and is used to drive the clamping component 522 to rotate.

[0123] To facilitate loading and unloading of materials by the second robotic arm 52 and reduce the transportation distance, the rotation plane of the second robotic arm 52 is perpendicular to the plane of the storage platform 51, and the rotation plane of the second robotic arm 52 is perpendicular to the plane of the feeding platform.

[0124] The extension component 521 includes a first connecting portion 5211, a second connecting portion 5212, a first extension portion 5213, and a telescopic member 5214. The first connecting portion 5211 is located above the second connecting portion 5212 and is connected to the second connecting portion 5212 via the telescopic member 5214. The second connecting portion 5212 is connected to the clamping component 522, and the first extension portion 5213 is connected to the bottom surface of the second connecting portion 5212. Using the extension component 521 enables the second robotic arm 52 to perform vertical gripping, and in conjunction with the rotational gripping function of the second robotic arm 52, makes the second robotic arm 52 more flexible.

[0125] The telescopic component 5214 includes a cylindrical column 5214a and a telescopic column 5214b. The cylindrical column 5214a is located at the top of the second connecting part 5212 and is connected to the second connecting part 5212. The telescopic column 5214b is connected to the bottom of the first connecting part 5211 and is slidably connected to the cylindrical column 5214a. Using the telescopic column 5214b and the cylindrical column 5214a can reduce the impact on the extension component 521 during vertical gripping, which helps to extend the service life of the extension component 521.

[0126] To further enhance the flexibility of the second robotic arm 52, the second robotic arm 52 also includes a slide rail 524, which is slidably connected to the first connecting part 5211. The slide rail 524 is located above the storage platform 51 and the feeding platform, and is connected to the third bracket 54.

[0127] Furthermore, the clamping component 522 includes: a second support block 5221, a third gripper 5222, a fourth gripper 5223, and a second gripping cylinder 5224. The third gripper 5222 is located at one end of the second gripping cylinder 5224, extending out of the second gripping cylinder 5224. The fourth gripper 5223 is located at the other end of the second gripping cylinder 5224, extending out of the second gripping cylinder 5224. The second gripping cylinder 5224 is located on the second support block 5221 and is used to drive the relative movement of the third gripper 5222 and the fourth gripper 5223. Using a single cylinder to drive the two grippers saves materials and space while making the movements of the two grippers more synchronized.

[0128] Meanwhile, in order to meet the transportation needs of profiles of different sizes, the third gripper 5222 includes a second telescopic part 5222a and a second clamping part 5222b, which are detachably connected. The fourth gripper 5223 includes a second telescopic part 5222a and a second clamping part 5222b, which are detachably connected.

[0129] In this design, the driving component includes a second rotating rod 5231 and a fourth driver. The second rotating rod 5231 is connected to the first extension 5213 and to the clamping component 522. The fourth driver is used to drive the second rotating rod 5231 to rotate. The second robotic arm 52 is connected to the second rotating rod 5231. Driving the second rotating rod 5231 to rotate will drive the second robotic arm 52 to rotate, which helps to make multiple second robotic arms 52 rotate synchronously.

[0130] Understandably, the second robotic arm 52 includes at least two sets of gripping components, with at least two gripping components located on the same straight line and connected to the second rotating rod 5231. Furthermore, the line connecting the at least two sets of gripping components is parallel to the extension direction of both ends of the profile. Multiple second robotic arms 52 can grip simultaneously, resulting in better and more stable gripping performance.

[0131] Finally, the second robotic arm 52 also includes a laser detector, which is located on one side of the second support block 5221 and is used to detect the position of the profile.

[0132] Please combine Figure 15 , Figure 16 , Figure 17 The profile punching die device 9 of the present invention will be described in detail below:

[0133] The profile punching die device 9 includes a lower bed 92 and an upper bed 93. The lower bed 92 has a lower bed module 921 for supporting the profile. The upper bed 93 is located above the lower bed 92 and includes a punch 931 connected to the upper bed 93 for punching the profile. The punch 931 is located above the lower bed module 921.

[0134] The profile punching die device 9 also includes an X-axis positioning mechanism and a Y-axis positioning mechanism. The X-axis positioning mechanism is located on the lower bed 92 and is used to fix the profile in the X-axis direction. The Y-axis positioning mechanism is located on the upper bed 93 and is used to fix the profile in the Y-axis direction.

[0135] The profile punching die device 9 of the present invention achieves all-round fixation of the profile by setting X-axis positioning mechanism and Y-axis positioning mechanism, which ensures accurate positioning when punching the profile, improves the quality of the punched profile, and solves the problems of unreasonable structural design and punching misalignment in the existing profile punching die device 9, which affect the quality of the profile.

[0136] In this design, the X-axis positioning mechanism includes a third baffle 941, a second push plate 942, and a cylinder for the second push plate 942. The third baffle 941 is located at one end of the lower bed 92, and the second push plate 942 is located at the other end of the lower bed 92. The cylinder for the second push plate 942 is connected to the second push plate 942 and is used to drive the second push plate 942 to move laterally. One end of the X-axis positioning mechanism limits the profile, and the other end pushes the profile to achieve a fixing effect.

[0137] Meanwhile, the Y-axis positioning mechanism includes a positioning element 951, a fourth rotating rod 952, and a rotating motor 953. The positioning element 951 is connected to one end of the fourth rotating rod 952, and the rotating motor 953 is connected to the other end of the fourth rotating rod 952. The rotating motor 953 is connected to the upper bed 93 and is used to drive the fourth rotating rod 952 to rotate radially. The Y-axis positioning mechanism can lock the profile by rotating the fourth rotating rod 952 to achieve a fixing effect.

[0138] Considering the varying specifications of the profiles, if the fourth rotating rod 952 is too short, it will not provide adequate fixation; if it is too long, the fixation effect will be poor. The fourth rotating rod 952 includes a third connecting part 9521 and a rotating part 9522. The third connecting part 9521 is connected to the positioning part 951 and has a slot. The rotating part 9522 is connected to the rotating motor 953 and has a buckle that matches the slot. The third connecting part 9521 and the rotating part 9522 are interlocked. Different lengths of the fourth rotating rod 952 can be used for profiles of different sizes, improving the applicability of the structure.

[0139] The lowering module 921 includes a first platform and a second platform. The first platform is located above the second platform. The first platform is used to support the part of the profile that needs to be drilled, and the second platform is used to support the profile to prevent it from falling.

[0140] Meanwhile, the upper bed seat 93 also includes an upper bed module 932 that cooperates with the lower bed module 921 and a module cylinder. The upper bed module 932 is located above the lower bed module 921 and is used to cooperate with the lower bed module 921 to fix the profile longitudinally. The module cylinder is connected to the upper bed seat 93 and is used to drive the upper bed seat 93 to move up and down.

[0141] In addition, the upper bed module 932 also includes a third extension 9321, which is located on one side of the upper bed module 932. The end of the rotating motor away from the positioning member 951 is connected to the third extension 9321. The third extension 9321 extends in the profile direction and can effectively play a role in limiting and fixing.

[0142] To make punching more precise and faster, the puncher 931 includes a punching post 9311 and a second drive block 9312. The second drive block 9312 is located above the punching post 9311. The top of the punching post 9311 is provided with a mounting component. The end of the punching post 9311 near the lower bed 92 is provided with a mounting groove. The punching post 9311 and the second drive block 9312 are detachably connected through the mounting component and the mounting groove.

[0143] It is understandable that the Y-axis positioning mechanism has at least two sets, and these at least two sets of Y-axis positioning mechanisms are located on the same straight line and parallel to the extension direction of the profile. This allows for better limiting and fixing.

[0144] In this solution, the profile punching die device 9 also includes a laser detector, which is located on the lower bed 92 and is used to detect the position of the profile.

[0145] Finally, the lower bed seat 92 includes at least two sets of lower bed modules 921, and the upper bed seat 93 includes the same number of upper bed modules 932 as the lower bed modules 921, with at least two sets of lower bed modules 921 located on the same straight line. This improves the applicability of the equipment.

[0146] Please combine Figure 18 , Figure 19 , Figure 20 The automatic material handling device for profile cutting equipment of the present invention is described in detail below:

[0147] The automatic material handling device for profile cutting equipment includes a feeding platform and a loading platform, with the loading platform located on one side of the feeding platform. The automatic material handling device for profile cutting equipment includes: an equipment base, a third robotic arm 64, and a drive mechanism. The third robotic arm 64 is located on the equipment base and is used to grasp and manipulate profiles. The drive mechanism is connected to the third robotic arm 64 and is used to drive the third robotic arm 64 to perform the loading operation on the profiles.

[0148] The third robotic arm 64 includes a second extension and a gripping part 642. One end of the gripping part 642 is connected to one end of the second extension, and the other end of the second extension is connected to a drive mechanism. The drive mechanism includes a rotating rod seat, a third rotating rod, and a fifth actuator. The rotating rod seat has a central hole. The third rotating rod is connected to the rotating rod seat and passes through the central hole. The fifth actuator is located on one side of the rotating rod seat and connected to the third rotating rod. The fifth actuator is used to drive the third rotating rod to rotate radially, enabling the third robotic arm 64 to rotate radially around the third rotating rod.

[0149] To shorten the unloading path and reduce unloading time, the rotation plane of the third rotating rod is perpendicular to the plane of the loading platform and the plane of the unloading platform. This allows the third robotic arm 64 to complete the unloading process as soon as it rotates.

[0150] The second extension has an opening at one end away from the clamping part 642, and a notch is provided on the circumference of the opening. The third rotating rod passes through the opening. The second extension includes a first mounting member and a second mounting member. The first mounting member is located above the notch, and the second mounting member is located below the notch. The first mounting member and the second mounting member are connected to fasten the second extension and the third rotating rod.

[0151] Furthermore, the notch is provided in two sets. The first mounting component has a first mounting hole, and the second mounting component has a second mounting hole that matches the first mounting hole. The first mounting hole and the second mounting hole are connected by bolts. The first mounting component and the second mounting component can be disassembled independently, and mounting components of different weights can be replaced for profiles of different weights to ensure material cutting efficiency and quality.

[0152] In addition, the clamping part 642 includes a clamping platform 6421 and a support plate 6422. The support plate 6422 is located on the clamping platform 6421 and is detachably connected to the clamping platform 6421. The size of the clamping platform 6421 can also be freely changed according to the size of the profile to ensure that the profile can be fixed and stable on the clamping platform 6421 and prevent it from falling off.

[0153] Meanwhile, the clamping part 642 also includes a drive rod 6423, a second limiting block 6424, and a fourth drive cylinder 6425. One end of the second limiting block 6424 is connected to one end of the drive rod 6423, and the fourth drive cylinder 6425 is located at the other end of the drive rod 6423. The fourth drive cylinder 6425 is connected to the clamping platform 6421 and is used to drive the drive rod 6423 to rotate radially. The drive rod 6423 is designed to extend and retract vertically, allowing for clamping of profiles of different shapes and improving its applicability.

[0154] In order to ensure that the profile is transported smoothly on the third robot 64 and does not fall off, the second limiting block 6424 is provided with a first limiting member 6424a. The first limiting member 6424a is located at the end of the second limiting block 6424 away from the drive rod 6423 and is used to limit the profile.

[0155] The third robotic arm 64 also includes an adjusting block 643. A groove is provided on the side of the second extension away from the third rotating rod. The adjusting block 643 is located within the groove and slidably connected to the second extension. A second extension is provided on the end of the adjusting block 643 away from the second extension. A fourth drive cylinder 6425 is located on the second extension. The adjusting block 643 slides in the groove, changing the height of the clamping part 642, further improving its applicability and enabling it to handle various profile sizes.

[0156] Understandably, the adjusting block 643 is provided with an adjusting hole, and the second extension is provided with an adapter hole corresponding to the adjusting hole. The adapter holes are evenly distributed on the second extension from near the third rotating rod to near the clamping part 642. This allows the rotation radius of the clamping part 642 to be changed, improving its applicability.

[0157] In addition, the third robotic arm 64 also includes a laser detector, which is located on the adjustment block 643 and is used to detect the position of the profile.

[0158] Finally, the third robotic arm 64 has at least two sets, with at least two sets of third robotic arms 64 located on the same straight line, and the straight line containing at least two sets of third robotic arms 64 is parallel to the straight line containing the third rotating rod. At least two sets of third robotic arms 64 simultaneously grasp the same profile, resulting in better grasping effect and more stable transportation process.

[0159] Please combine Figure 21 , Figure 22 , Figure 23 The following is a detailed description of the riveting device 7 for the profile cutting equipment of the present invention:

[0160] The riveting device 7 for profile cutting equipment includes a fixing mechanism and a riveting mechanism 72. The fixing mechanism is used to fix the profile and includes a support plate 711 and a fixing seat 712, with the fixing seat 712 located on the support plate 711. The riveting mechanism 72 is used to perform a stamping operation on the profile to form rivets. The riveting mechanism 72 includes a riveting platform 721, a riveting component 722, and a riveting device 723. The riveting component 722 is located above the riveting platform 721, and the riveting device 723 is located above the riveting platform 721.

[0161] The fixing mechanism includes a vertical fixing component 713 and a horizontal fixing component 714. The vertical fixing component 713 is located above the rivet platform 721 and on one side of the riveter 723, while the horizontal fixing component 714 is located on the rivet platform 721.

[0162] The mounting base 712 includes a first clamping plate 7121, a second clamping plate 7122, and a fifth drive cylinder 7123. The first clamping plate 7121 is located above the fifth drive cylinder 7123 at one end, and the second clamping plate 7122 is located above the fifth drive cylinder 7123 at the other end. The fifth drive cylinder 7123 is located on the support plate 711 and is used to drive the first clamping plate 7121 and the second clamping plate 7122 to move away from and towards each other. Using the mounting base 712, the profile can be initially positioned, and it can accommodate profiles of various sizes, making it suitable for a wide range of applications.

[0163] In addition, the riveting mechanism 72 also includes a riveting slider 724 and a riveting groove 725. The riveting slider 724 and the riveting groove 725 are slidably connected. The riveting groove 725 is located at one end of the riveting platform 721, and the riveting slider 724 is located at one end of the riveting platform 721. The riveting component 722 is connected to the riveting slider 724. The riveting groove 725 allows holes to be drilled at different locations on the profile, further improving its applicability.

[0164] The vertical fixing assembly 713 includes a vertical fixing member 7131 and a vertical cylinder 7132. The vertical fixing member 7131 is located below and connected to the vertical cylinder 7132. The vertical cylinder 7132 is used to drive the vertical fixing member 7131 to move downward to fix the profile. Vertical fixing further reduces the range of motion of the profile, which is beneficial for subsequent riveting and drilling. It can be understood that the vertical fixing member 7131 is the first fixing wheel. Using a wheel for fixing results in a smaller contact area, avoiding profile deformation, and at the same time, it can guide and stretch the profile when it enters the sealing platform.

[0165] Similarly, the transverse fixing assembly 714 also includes: a second limiting member 7141, a transverse fixing member 7142, and a transverse cylinder 7143. The second limiting member 7141 is located at one end of the rivet platform 721, and the transverse fixing member 7142 is located at the other end of the rivet platform 721. The transverse fixing member 7142 is connected to the transverse cylinder 7143, which is located on and connected to the rivet platform 721, and is used to drive the transverse fixing member 7142 to move relative to the second limiting member 7141.

[0166] The second limiting member 7141 includes at least two sets, with at least two sets of the second limiting members 7141 located on the same straight line, and the line connecting the at least two sets of the second limiting members 7141 is parallel to the direction of movement of the rivet slider 724. The triangular structure enhances the fixing effect and makes it more stable. It can be understood that the fixing member is the second fixing wheel.

[0167] To prevent the riveting device 723 from being damaged by impact, the riveting mechanism 72 also includes a first buffer post 726 and a second buffer post 727 that cooperates with the first buffer post 726. The first buffer post 726 is located on one side of the riveting platform 721, and the second buffer post 727 is located on one side of the riveting device 723.

[0168] Finally, the rivet part 722 includes a rivet groove 7221, which is located on the rivet part 722 and is used to cooperate with the rivet tool 723 to perform a stamping operation on the profile to form a rivet. The rivet groove 7221 is provided in multiple sets. By setting multiple sets of rivet grooves 7221, various types of rivet drilling operations can be performed on the profile, further improving the applicability of the product.

[0169] Using a profile cutting machine and a riveting device 7, rivets are formed by stamping the profile. These rivets facilitate the subsequent splicing of diagonal brackets. Only rivets need to be stamped on the long side profile, while corner brackets need to be installed on the short side profile. After the corner brackets on the short side profile are completed, the corner brackets of the long side profile and the short side profile are spliced ​​together to complete the integration of the long side profile and the short side profile.

[0170] Please combine Figure 24 , Figure 25 , Figure 26 , Figure 27 , Figure 28 , Figure 29 , Figure 30 , Figure 31 , Figure 32 , Figure 33 The structure of the corner code assembly device 10 of the present invention will be described in detail below:

[0171] The corner code assembly device 10 is located on one side of the riveting mechanism 72 and is used to assemble corner codes of raw materials. The corner code assembly device 10 includes: a corner code feeding mechanism 101, a corner code processing mechanism 102, and a corner code robot. The corner code feeding mechanism 101 is used to collect the corner codes fed by the workers. The corner code processing mechanism 102 is located on one side of the corner code feeding mechanism 101 and is used to perform corner code assembly operations. The corner code robot is used to grab the corner codes located in the corner code feeding mechanism and transfer them to the corner code processing mechanism.

[0172] The corner code feeding mechanism 101 includes a first inner wall 1011 and a second inner wall 1012. The first inner wall 1011 of the corner code feeding mechanism 101 has a limiting protrusion 1011a, and the second inner wall 1012 of the corner code feeding mechanism 101 has a limiting groove 1012a. The corner codes are arranged between the limiting protrusion 1011a and the limiting groove 1012a, forming a corner code group slot. It is understood that at least two sets of corner code group slots are provided.

[0173] In addition, the corner code feeding mechanism is equipped with a pusher at the bottom to push the bottom corner codes upwards, making it easier for the corner code robot to grab the corner codes.

[0174] The corner code processing mechanism 102 includes: an assembly platform 1021, a side pusher 1022, a rear pusher 1023, an upper pressure hand 1024, a material rack 1025, and an assembly pressure block 1026. The assembly platform 1021 has a loading position and an assembly position. The side pusher 1022 is located on one side of the assembly platform 1021 and below the material rack 1025. The upper pressure hand 1024 is located above the loading position and is used to adjust the position of the corner code on the loading position. The rear pusher 1023 is located at the end of the assembly platform 1021 away from the assembly position and is used to push the corner code to the assembly position. The assembly pressure block 1026 is located above the assembly position and is used to press down on the assembled corner code. The material rack 1025 is used to hold the corner code to be assembled. The material rack 1025 includes a first side plate and a second side plate. The corner code channel is between the first side plate and the second side plate. The corner code channel is used for the corner code to fall to the loading position for corner code loading. The material rack 1025 is provided with a feed inlet and a discharge outlet. The material rack 1025 is arranged vertically, with its feed inlet higher than its discharge outlet.

[0175] The corner code robot includes a corner code gripping component 1031 and a corner code moving component 1032. The corner code gripping component 1031 is used to grip corner codes located in the corner code feeding mechanism, and the corner code moving component 1032 is used to drive the corner code gripping component 1031 to move.

[0176] The corner code robotic gripper assembly 1031 includes: a corner code gripper clamp, a corner code gripping support block, a corner code gripping drive cylinder 1031a, and a corner code gripping rotation cylinder 1031b. The corner code gripping rotation cylinder 1031b is connected to the corner code robotic transfer assembly and is also connected to the corner code gripping drive cylinder 1031a, driving the corner code gripping drive cylinder 1031a to rotate. The corner code gripping support block is connected to the corner code gripping drive cylinder, and the corner code gripper clamp is connected to the corner code gripping support block. The length of the corner code gripping support block is greater than the length of the corner code gripping drive cylinder 1031a. The corner code gripping support block provides additional width for the corner code gripper clamp, allowing it to open wider and grip more corner codes, thus improving gripping efficiency.

[0177] There are two corner code grippers, located at both ends of the corner code gripping support block. The corner code grippers are V-shaped, and the V-shaped shears of the two corner code grippers face the same direction, which facilitates the gripping of corner codes in the corner code group slot in the corner code feeding mechanism.

[0178] In this design, the corner code robot also includes a cylinder connector 1034. One end of the cylinder connector 1034 is connected to the corner code gripping drive cylinder 1031a, and the other side is connected to the corner code gripping rotary cylinder 1031b. The cylinder connector 1034 is detachably connected to the corner code gripping drive cylinder 1031a and the corner code gripping rotary cylinder, facilitating maintenance of each cylinder by the operator.

[0179] To make the connection between the corner code gripping rotary cylinder 1031b and the corner code gripping drive cylinder 1031a more stable, the corner code robot is also equipped with a cylinder reinforcement 1035. The cylinder reinforcement 1035 is connected to the cylinder connector 1034 and the corner code gripping drive cylinder 1031a, and is perpendicular to both the cylinder connector 1034 and the corner code gripping drive cylinder 1031a.

[0180] The corner code robotic gripper assembly 1031 grips corner codes in the corner code loading mechanism. Driven by the corner code robotic gripper moving assembly 1032, the corner codes are moved to the corner code processing mechanism. The corner code gripping rotation cylinder 1031b drives the corner code gripper clamp to rotate, causing the corner codes within the clamp to rotate accordingly. The corner code robotic gripper then unloads the corner codes onto the material rack 1025. The corner codes are stacked on the material rack 1025. The corner codes at the bottom are pushed down from the bottom of the material rack 1025 by the side pusher 1022 to the loading position on the processing platform 1021. At this point, the shape of the corner code matches the shape of the corner codes in the material rack 1025. The upper pressure hand 1024, located above the loading position, presses down, changing the shape of the corner code so that one side is parallel to the processing platform 1021 and the other side is perpendicular to the processing platform 1021. Then, the upper pressure hand 1024 resets, and the rear push hand 1023 pushes the corner bracket to the assembly position, so that the corner bracket contacts the original material. The assembly pressure block 1026 presses down and assembles the corner bracket onto the original material. Then, the assembly pressure block 1026 resets.

[0181] Please combine Figure 29 , Figure 30 , Figure 31 , Figure 32 , Figure 33 , Figure 34 The material detection device for profile cutting equipment of the present invention will be described in detail below:

[0182] The profile includes a body and an extension, with holes located on the extension. The material detection device for the profile cutting equipment includes a detection base 81, a detection platform 82, and a detection mechanism. The detection platform 82 is located on the detection base 81 and has detection positions for placing the profile to be detected. The detection mechanism is located on the detection base 81 and on one side of the detection platform 82, and is used to perform hole detection, curvature detection, and length detection on the profile placed at the detection positions.

[0183] In this solution, the material detection device for the profile cutting equipment also includes a fourth robotic arm. Located on one side of the detection platform 82, the fourth robotic arm is used to grip the profile and place it at the detection position. Directly using the fourth robotic arm to grip the profile at a fixed point and place it at the designated location results in high efficiency. A vertical adjustment plate 825 is also provided on the detection platform 82, connected to one side of the platform. The detection mechanism includes a laser detector for detecting holes, and the laser detector is connected to the vertical adjustment plate 825.

[0184] The testing platform 82 is also equipped with a lifting screw 821, a washer 822, and a fixing nut 823. The lifting screw 821 passes through the testing platform 82 and the washer 822, which is located below the testing platform 82. The fixing nut 823 is located below the washer 822, in close contact with the washer 822, and bolted to the lifting screw 821. Users can customize the height of the lifting screw 821 to raise or lower the testing platform 82. The screw and nut connection is very flexible and can test profiles with various hole heights.

[0185] In addition, the detection platform 82 is equipped with a limiting component 824. The extended portion of the profile is in close contact with the limiting component 824, which is located between the laser detector and the end of the detection platform 82 furthest from the laser detector. The limiting component 824 can prevent the profile from colliding with the laser detector, thus preventing the laser detector from shifting its position and protecting the laser detector while ensuring the accuracy of hole detection.

[0186] Preferably, the limiting component 824 includes a third limiting block 8241 and a limiting post 8242. The limiting post 8242 is connected to the detection platform 82, and the third limiting block 8241 passes through the limiting post 8242. The combination of the third limiting block 8241 and the limiting post 8242 can withstand the impact of the profile on the limiting component 824. It is understood that the third limiting block 8241 is made of a high-density material, ensuring the stability of the limiting component 824.

[0187] The third limiting block 8241 is provided in at least two sets, and the at least two sets of third limiting blocks 8241 are overlapped and passed through the limiting post 8242. The provision of multiple sets of third limiting blocks 8241 can change the height of the entire limiting component 824, so that the limiting component 824 can limit profiles of various heights, making it highly applicable.

[0188] Meanwhile, the limiting component 824 also includes a limiting ring 8243, which is located above and in close contact with the third limiting block 8241, and is fitted onto the limiting post 8242 to restrict the vertical movement of the third limiting block 8241. The limiting ring 8243 prevents the third limiting block 8241 from flying off the limiting post 8242 under the impact of the profile, further ensuring the overall stability of the limiting component 824.

[0189] In this design, the material detection device for the profile cutting equipment also includes a slide rail 84, which is located on the detection base 81. The detection platform 82 is slidably connected to the slide rail 84. The detection platform 82 slides on the slide rail 84, enabling the detection of holes at different locations, thus improving applicability. Furthermore, the detection platform 82 is equipped with multiple sets of sensors, and multiple sets of matching laser detectors are also provided, further enhancing detection efficiency.

[0190] In this solution, the testing mechanism also includes a curvature measuring component and a length measuring component 85. The curvature measuring component is located on the testing base 81 and is used to detect the curvature of the profile. The curvature measuring component can be a distance switch; when all distance switches detect the profile, the curvature of the profile is considered acceptable. The length measuring component 85 is located at both ends of the testing platform 82 and is used to adjust the position of the profile. When testing holes, fixing the profile for testing can further improve the accuracy of the test.

[0191] Understandably, the length measuring component 85 includes a sixth drive cylinder 853, a first drive block 851, and a probe 852. The sixth drive cylinder 853 is connected to the detection base 81 and is used to drive the first drive block 851 to move left and right. The probe 852 is connected to the first drive block 851, and the first drive block 851 is used to drive the probe 852. The probe 852 is used to fix the profile. Using the probe 852 can prevent the profile from being damaged when clamping it. Profile length detection often needs to be performed when the profile is not under stress in order to obtain accurate results. Compared with traditional profile clamping detection, the probe 852 in this solution is a spring rod, which can effectively prevent the profile from bending due to stress, thus affecting the length and ten-thousand-degree detection.

[0192] The working principle of this invention is as follows: Raw materials are manually fed into the feeding device 1 of the profile cutting equipment. After being conveyed by the feeding device 1, the raw materials arrive at the raw material loading device 2. On the raw material loading device 2, the profile is gripped and loaded by a robotic arm, and then enters the dual conveying channel of the profile cutting equipment. The raw materials passing through this dual conveying channel are quickly dispatched to the profile positioning device 4. A cutting blade is located next to the profile positioning device 4 to cut the raw materials, forming semi-finished profile products. These semi-finished profile products are then conveyed to the automatic loading device of the cutting equipment, which can dispatch the profiles to the... The punching die device 9 is used to punch the profile. After punching, the profile semi-finished product is sent to the riveting device 7 of the profile cutting equipment via an automatic feeding device. Since the profiles are divided into long and short types, the long profile semi-finished product is directly punched to form riveting points, while the short profile semi-finished product needs to be assembled with corner brackets. The corner bracket assembly device 10 is located on one side of the riveting device 7 of the profile cutting equipment. After the corner brackets are assembled, the profile is sent to the material detection device of the profile cutting equipment for hole detection, bending detection, and length detection. If it passes the inspection, the processing is completed and the profile is obtained.

[0193] This completes the profile processing process of the profile processing equipment in this preferred embodiment.

[0194] In summary, although the present invention has been disclosed above with reference to preferred embodiments, the above preferred embodiments are not intended to limit the present invention. Those skilled in the art can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the scope defined in the claims.

Claims

1. A profile punching and riveting device for processing profiles, the profile including a body and an extension, characterized in that, include: A semi-finished product feeding device for profile cutting equipment is used to feed semi-finished profiles to a profile punching die device; Profile punching die device, used for punching profiles; An automatic material handling device for profile cutting equipment is used to flip and unload semi-finished profiles from the profile punching die device to the riveting device for profile cutting equipment, thereby changing the orientation of the extended portion of the profile. Riveting devices for profile cutting equipment are used to stamp semi-finished profiles to form rivets. The profile punching die device includes: a lower bed, an upper bed, an X-axis positioning mechanism, and a Y-axis positioning mechanism. The upper bed is located above the lower bed and a punch is connected to it. The X-axis positioning mechanism includes a third baffle, a second push plate, and a second push plate cylinder. The third baffle is located at one end of the lower bed, and the second push plate is located at the other end. The second push plate cylinder is connected to the second push plate and is used to drive the second push plate to move laterally. The Y-axis positioning mechanism includes a positioning element, a fourth rotating rod, and a rotating motor. The positioning element is connected to one end of the fourth rotating rod, and the rotating motor is connected to the other end of the fourth rotating rod. The rotating motor is connected to the upper bed and is used to drive the fourth rotating rod to rotate, so that the positioning element locks the profile. The fourth rotating rod includes a third connecting part and a rotating part. The third connecting part is connected to the positioning member and has a slot. The rotating part is connected to the rotating motor and has a buckle that matches the slot. The third connecting part and the rotating part are engaged with each other. The lower bed is provided with a lower bed module for supporting the profile. The lower bed module includes a first platform and a second platform. The first platform is located above the second platform. The first platform is used to support the part of the profile that needs to be drilled, and the second platform is used to support the profile to prevent it from falling. The upper bed seat also includes an upper bed module and a module cylinder that cooperate with the lower bed module. The upper bed module is located above the lower bed module and is used to cooperate with the lower bed module to fix the profile longitudinally. The module cylinder is connected to the upper bed seat and is used to drive the upper bed seat to move up and down. The upper bed module also includes a third extension, which is located on one side of the upper bed module, and the end of the rotating motor away from the positioning member is connected to the third extension. The riveting device for the profile cutting equipment includes a fixing mechanism and a riveting mechanism. The riveting mechanism is used to perform a stamping operation on the profile to form a riveting point. The riveting mechanism includes a riveting platform, a riveting component, a riveting tool, a riveting slider, a riveting groove, a first buffer post, and a second buffer post that cooperates with the first buffer post. The riveting component is located above the riveting platform, the riveting tool is located above the riveting platform, the riveting slider is slidably connected to the riveting groove, the riveting groove is located at one end of the riveting platform, the riveting slider is located at one end of the riveting platform, the riveting component is connected to the riveting slider, the first buffer post is located on one side of the riveting platform, and the second buffer post is located on one side of the riveting tool. The fixing mechanism is used to fix the profile. The fixing mechanism includes a support plate and a fixing seat, with the fixing seat located on the support plate. The fixing mechanism includes a vertical fixing component and a horizontal fixing component. The vertical fixing component is located above the rivet point platform and on one side of the rivet device, while the horizontal fixing component is located on the rivet point platform. The fixed base includes a first clamping plate, a second clamping plate, and a fifth driving cylinder. The first clamping plate is located at one end above the fifth driving cylinder, and the second clamping plate is located at the other end above the fifth driving cylinder. The fifth driving cylinder is located on the support plate and is used to drive the first clamping plate and the second clamping plate away from and towards each other. The vertical fixing assembly includes a vertical fixing member and a vertical cylinder. The vertical fixing member is located below the vertical cylinder and connected to the vertical cylinder. The vertical cylinder is used to drive the vertical fixing member to move downward to fix the profile. The vertical fixing further reduces the range of motion of the profile. The lateral fixing component includes: a second limiting member, a lateral fixing member, and a lateral cylinder. The second limiting member is located at one end of the rivet point platform, and the lateral fixing member is located at the other end of the rivet point platform. The lateral fixing member is connected to the lateral cylinder, which is located on the rivet point platform and connected to the rivet point platform, and is used to drive the lateral fixing member to move relative to the second limiting member. The rivet part includes a rivet groove, which is located on the rivet part and is used to cooperate with the rivet tool to perform a stamping operation on the profile to form a rivet.

2. The profile punching and riveting device according to claim 1, characterized in that, The semi-finished product feeding device for the profile cutting equipment includes a storage platform, a second robotic arm, and a feeding platform. The storage platform is used to hold profiles. The second robotic arm is located above the storage platform and is used to feed profiles. The feeding platform is located on one side of the storage platform and the second robotic arm and is used to collect the profiles gripped by the second robotic arm. The second robotic arm includes an extension component, a clamping component, and a driving component. One end of the extension component is connected to a third bracket, and the other end is connected to the clamping component. The driving component is connected to the clamping component and is used to drive the clamping component to rotate. The rotation plane of the second robotic arm is perpendicular to the plane of the storage platform and the rotation plane of the second robotic arm is perpendicular to the plane of the feeding platform. The extension component includes a first connecting part, a second connecting part, a first extension part, and a telescopic member. The first connecting part is located above the second connecting part and is connected to the second connecting part through the telescopic member. The second connecting part is connected to the clamping component. The first extension part is connected to the bottom surface of the second connecting part.

3. The profile punching and riveting device according to claim 2, characterized in that, The clamping component includes: a second support block, a third gripper, a fourth gripper, and a second gripping cylinder. The third gripper is located at one end of the second gripping cylinder and extends out of the second gripping cylinder. The fourth gripper is located at the other end of the second gripping cylinder and extends out of the second gripping cylinder. The second gripping cylinder is located on the second support block and is used to drive the third gripper and the fourth gripper to move relative to each other. Both the third gripper and the fourth gripper include a second telescopic part and a second clamping part, and the second telescopic part and the second clamping part are detachably connected.

4. The profile punching and riveting device according to claim 3, characterized in that, The driving component includes a second rotating rod and a fourth driver. The second rotating rod is connected to the first extension and to the clamping component. The fourth driver is used to drive the second rotating rod to rotate. The second rotating rod is connected to two sets of clamping components. The line connecting the two sets of clamping components is parallel to the extension direction of both ends of the profile.

5. The profile punching and riveting device according to claim 1, characterized in that, The automatic material handling device for the profile cutting equipment includes: an equipment base, a third robotic arm, and a drive mechanism. The third robotic arm is located on the equipment base and is used to grip and manipulate profiles. The drive mechanism is connected to the third robotic arm and is used to drive the third robotic arm to perform material loading operations on the profiles. The third robotic arm includes a second extension and a clamping part. One end of the clamping part is connected to one end of the second extension, and the other end of the second extension is connected to the drive mechanism. The drive mechanism includes: a rotating rod seat, a third rotating rod, and a fifth driver. The clamping part includes a clamping platform and a support plate. The support plate is located on the clamping platform and is detachably connected to the clamping platform. The clamping part further includes: a drive rod, a second limiting block, and a fourth drive cylinder. One end of the second limiting block is connected to one end of the drive rod, and the fourth drive cylinder is located at the other end of the drive rod. The fourth drive cylinder is connected to the clamping platform and is used to drive the drive rod to rotate radially. The second limiting block is provided with a first limiting member, which is located at the end of the second limiting block away from the drive rod; The third robotic arm also includes an adjustment block. The side of the second extension away from the third rotating rod is provided with a groove. The adjustment block is located in the groove and is slidably connected to the second extension. The second extension is provided at the end of the adjustment block away from the second extension. The fourth drive cylinder is located on the second extension.

6. A profile processing equipment, characterized in that, The profile punching and riveting device according to any one of claims 1-5 further includes: The raw material feeding unit is used to feed raw materials. The profile cutting unit is used to cut raw materials to obtain semi-finished profiles; A material inspection device for profile cutting equipment is used to inspect whether the punching of profiles is correct, whether the curvature is qualified, and whether the length is correct. It includes a detection base, a detection platform, and a slide rail. The slide rail is located on the detection base, and the detection platform is slidably connected to the slide rail to inspect different positions of the profile. An angle bracket assembly device is located on one side of the riveting device of the profile cutting equipment and is used to assemble angle brackets on the profile.

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