Clamping structure and photovoltaic module processing device
By designing a cleaning component in the clamping structure, a motor drives a bidirectional lead screw to move the sleeve and brushes to clean debris, solving the problem of debris affecting movement in photovoltaic module processing equipment and improving operational efficiency and convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 润达光伏盐城有限公司
- Filing Date
- 2022-12-26
- Publication Date
- 2026-06-26
Smart Images

Figure CN115966627B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic modules, specifically to a clamping structure and a photovoltaic module processing device. Background Technology
[0002] Photovoltaic modules generally refer to solar cell modules. A single solar cell cannot be used directly as a power source. To use it as a power source, several individual cells must be connected in series and parallel and tightly packaged into a module. Solar cell modules are the core and most important part of a solar power generation system. Their function is to convert solar energy into electrical energy, which can then be either stored in batteries or used to power loads.
[0003] In the prior art, the processing steps of photovoltaic modules include drilling holes in them, as referenced in CN 114433900. A photovoltaic module metal component processing equipment, this patent specifies a clamping mechanism, which is set on the base for clamping photovoltaic metal components. The clamping mechanism includes two upright plates symmetrically mounted on the base, a bidirectional drive assembly disposed between the two upright plates, a first drive device fixedly mounted on one of the upright plates and connected to the bidirectional drive assembly, and an adapter assembly disposed on the bidirectional drive assembly. The bidirectional drive assembly consists of two sets of threaded structures, which are connected by a belt. One set of threaded structures is connected to the output shaft of the first drive device. The threaded structure includes a bidirectional lead screw rotatably mounted between the upright plates, and two first threaded sleeves symmetrically disposed on the bidirectional lead screw and threadedly engaged with it. The two first threaded sleeves on the same side of the bidirectional lead screw are connected by a connecting rod. The connecting rod is provided with a mounting plate connected to the adapter assembly. The adapter assembly consists of multiple sets of engaging structure components. The engaging structure is slidably disposed on the mounting plate. The engaging structure includes a movable part slidably disposed on the mounting plate, a trapezoidal block movably disposed on the movable part, and an elastic sheet connecting the trapezoidal block and the movable part.
[0004] However, when the device drills holes in the photovoltaic module components, it will inevitably generate debris. The debris falling onto the surface of the bidirectional lead screw will inevitably affect the movement of the threaded sleeve. Furthermore, the moving parts are slidably connected to the surface of the mounting plate and are fixed by double sets of bolts on the surface of each set of moving parts, making the overall operation time-consuming and labor-intensive. Summary of the Invention
[0005] The purpose of this invention is to provide a clamping structure and a photovoltaic module processing device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a base plate, a mounting plate is provided on the surface of the base plate, a bidirectional lead screw is provided on the surface of the mounting plate, a movable sleeve is screwed onto the surface of the bidirectional lead screw, a connecting plate is provided on the surface of the movable sleeve, a positioning component is provided on the surface of the connecting plate, a limit component is slidably connected to the surface of the positioning component, a clamping component is slidably connected to the surface of the positioning component, the limit component limits the clamping component, and a cleaning component is provided on the surface of the movable sleeve to clean the bidirectional lead screw.
[0007] Preferably, there are two sets of mounting plates, which are symmetrically distributed about the center of the base plate. One set of mounting plates has a motor mounted on its surface. One end of the motor is fixed to a double-acting lead screw via a coupling, and the other end of the double-acting lead screw is mounted on the surface of the other set of mounting plates via a bearing. There are two sets of double-acting lead screws, which are symmetrically distributed about the center of the mounting plates. The two ends of the other set of double-acting lead screws are respectively fixed to the surfaces of the two sets of mounting plates via bearings. Belts are respectively fitted on the outer sides of the two sets of double-acting lead screws. The belts mesh with one end of the two sets of double-acting lead screws, and the surfaces of the belts and the double-acting lead screws are respectively provided with teeth and grooves.
[0008] Preferably, the positioning component includes a positioning plate, the connecting plate has a square plate structure, and both sets of movable sleeves are fixed on the surface of the connecting plate. The positioning plate has an "L" shaped plate structure, and the surface of the positioning plate is provided with a moving groove and a limiting groove. The limiting groove has a circular groove structure, and there are two sets of limiting grooves. Each set of limiting grooves includes multiple limiting grooves, which are distributed at equal distances and of equal size. The two sets of limiting grooves are symmetrically distributed about the center of the moving groove.
[0009] Preferably, the limiting component includes a moving rod, a movable rod, an auxiliary plate, a limiting rod, and a stop. The moving rod has a circular cylindrical structure, and the movable rod has a "T"-shaped cylindrical structure. The movable rod is slidably connected inside the moving rod. The auxiliary plate has a square plate structure and is fixed to one end of the movable rod. The limiting rod is located on the surface of the auxiliary plate. There are two sets of limiting rods, which are symmetrically distributed about the center of the auxiliary plate. One end of the limiting rod passes through the limiting groove. The stop is located at the bottom of the moving rod. There are two sets of stop blocks, which are symmetrically distributed about the center of the moving rod. The stop blocks are in contact with the bottom surface of the positioning plate.
[0010] Preferably, the clamping assembly includes a movable plate, which is slidably connected to the surface of the positioning plate. A movable rod passes through the movable plate, and one end of a limiting rod passes through the movable plate and is located in a limiting groove. Two sets of movable plates are provided.
[0011] Preferably, the surface of the movable sleeve is provided with a placement groove, a storage groove, and a insertion groove. The placement groove has an annular groove structure, and the storage groove has an arc-shaped groove structure. The storage groove is opened on the surface of the placement groove, and there are two sets of storage grooves. The two sets of storage grooves are symmetrically distributed about the center of the placement groove, and the insertion groove is opened on the surface of the storage groove.
[0012] Preferably, the cleaning component includes a plug plate, a top holding plate, a brush plate, and brush bristles. The plug plate has a "T"-shaped plate structure and is slidably connected to the surface of the plug slot. The top holding plate has an arc-shaped plate structure and is located on the surface of the plug plate. The top holding plate is located on the surface of the placement slot, and the placement slot and the storage slot are interconnected. The brush plate has an "L"-shaped annular plate structure. The stop block is located on the surface of the placement slot, and the brush bristles are located on the surface of the brush plate. The brush bristles are in contact with the surface of the bidirectional lead screw.
[0013] Preferably, a pull rod is movably inserted into the surface of the plug plate. The pull rod has a "T"-shaped column structure. One end of the pull rod is movably inserted into a corresponding groove on the surface of the movable sleeve. A spring is provided between the surface of the plug plate and the surface of the pull rod, and the spring is sleeved on the surface of the pull rod.
[0014] Preferably, the surface of the auxiliary plate is provided with a rotating groove, which is an annular groove structure with a "T" shaped cross-section. A rotating plate is rotatably connected to the surface of the rotating groove. The rotating plate is an annular plate structure with a "T" shaped cross-section. Two sets of rotating plates are provided, and the other set of rotating plates is rotatably connected to the surface of the moving rod. A spring is provided between the two sets of rotating plates.
[0015] A photovoltaic module processing apparatus includes the aforementioned clamping structure.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] The clamping structure proposed in this invention uses an auxiliary plate to drive the movable rod to rotate, and one end of the limiting rod can be inserted into the surface of the limiting groove to limit the entire movable plate. The motor drives the bidirectional lead screw to rotate, and the rotation of the bidirectional lead screw causes the movable sleeve to move along the surface of the bidirectional lead screw. During the movement of the movable sleeve, the movable sleeve drives the bristles to move along the surface of the bidirectional lead screw. Therefore, even if the debris generated during the drilling of the photovoltaic panel falls onto the surface of the bidirectional lead screw, the bristles clean the surface, effectively preventing the debris from affecting the movement of the movable sleeve. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the present invention;
[0019] Figure 2 This is a partial schematic diagram of the structure of the present invention;
[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0021] Figure 4 This is a schematic diagram of the movable sleeve structure of the present invention;
[0022] Figure 5 This is a schematic diagram of the rotating plate structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the auxiliary plate structure of the present invention;
[0024] Figure 7 This is a partial cross-sectional view of the structure of the present invention;
[0025] Figure 8 This is a schematic diagram of the plug-in board structure of the present invention;
[0026] Figure 9 This is a schematic diagram of the bristle structure of the present invention;
[0027] Figure 10 This is a schematic diagram of the cleaning component structure of the present invention.
[0028] In the diagram: 1. Base plate; 2. Mounting plate; 3. Motor; 4. Double-acting lead screw; 5. Belt; 6. Moving sleeve; 7. Connecting plate; 8. Positioning plate; 9. Moving groove; 10. Moving rod; 11. Movable rod; 12. Auxiliary plate; 13. Limiting rod; 14. Limiting groove; 15. Stop block; 16. Moving plate; 17. Rotating groove; 18. Rotating plate; 19. Spring; 20. Placement groove; 21. Storage groove; 22. Insertion groove; 23. Insertion plate; 24. Top holding plate; 25. Brush plate; 26. Brush bristles; 27. Pull rod. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] Example 1
[0031] Please see Figures 1-10The present invention provides a technical solution: a base plate 1, a mounting plate 2 is provided on the surface of the base plate 1, a bidirectional lead screw 4 is provided on the surface of the mounting plate 2, a movable sleeve 6 is screwed onto the surface of the bidirectional lead screw 4, a connecting plate 7 is provided on the surface of the movable sleeve 6, a positioning component is provided on the surface of the connecting plate 7, a limit component is slidably connected to the surface of the positioning component, a clamping component is slidably connected to the surface of the positioning component, the limit component limits the clamping component, and a cleaning component is provided on the surface of the movable sleeve 6 to clean the bidirectional lead screw 4; an auxiliary plate 12 drives a movable rod 11. Rotate the lever to insert one end of the limiting rod 13 into the surface of the limiting groove 14, thus limiting the entire movable plate 16. The motor 3 drives the bidirectional lead screw 4 to rotate, and the rotation of the bidirectional lead screw 4 drives the movable sleeve 6 to move along the surface of the bidirectional lead screw 4. During the movement of the movable sleeve 6, the movable sleeve 6 drives the bristles 26 to move along the surface of the bidirectional lead screw 4. Therefore, even if the debris generated during the drilling of the photovoltaic panel falls onto the surface of the bidirectional lead screw 4, the bristles 26 clean its surface, effectively preventing the debris from affecting the movement of the movable sleeve 6.
[0032] Example 2
[0033] Based on Embodiment 1, two sets of mounting plates 2 are provided, symmetrically distributed about the center of the base plate 1. A motor 3 is mounted on the surface of one set of mounting plates 2. One end of the motor 3 is fixed to a bidirectional lead screw 4 via a coupling, and the other end of the bidirectional lead screw 4 is mounted on the surface of the other set of mounting plates 2 via bearings. Two sets of bidirectional lead screws 4 are provided, symmetrically distributed about the center of the mounting plate 2. The two ends of the remaining set of bidirectional lead screws 4 are respectively fixed to the surfaces of the two sets of mounting plates 2 via bearings. A belt 5 is fitted onto the outer side of each set of bidirectional lead screws 4, meshing with one end of each set of bidirectional lead screws 4. The surfaces of the belt 5 and the bidirectional lead screws 4 are respectively provided with teeth and grooves. The positioning assembly includes a positioning plate 8, and the connecting plate 7 is square. The positioning plate 8 has an L-shaped plate structure, and both sets of movable sleeves 6 are fixed to the surface of the connecting plate 7. The positioning plate 8 has a movable groove 9 and a limiting groove 14 on its surface. The limiting groove 14 has a circular groove structure and two sets of limiting grooves 14 are provided. Each set of limiting grooves 14 includes multiple limiting grooves 14, which are distributed at equal intervals and of equal size. The two sets of limiting grooves 14 are symmetrically distributed about the center of the movable groove 9. The limiting component includes a movable rod 10, a movable rod 11, an auxiliary plate 12, a limiting rod 13, and a stop block 15. The movable rod 10 has a circular cylindrical structure, and the movable rod 11 has a T-shaped cylindrical structure. The movable rod 11 is slidably connected inside the movable rod 10. The auxiliary plate 12 has a square plate structure and is fixed to the movable rod 13. One end of the moving rod 10 is provided with a limiting rod 13 on the surface of the auxiliary plate 12. Two sets of limiting rods 13 are provided, symmetrically distributed about the center of the auxiliary plate 12. One end of the limiting rod 13 passes through the limiting groove 14. A stop block 15 is provided at the bottom of the moving rod 10. Two sets of stop blocks 15 are provided, symmetrically distributed about the center of the moving rod 10. The stop block 15 contacts the bottom surface of the positioning plate 8. The clamping assembly includes a moving plate 16, which is slidably connected to the surface of the positioning plate 8. The moving rod 10 passes through the moving plate 16, and one end of the limiting rod 13 passes through the moving plate 16 and is located in the limiting groove 14. Two sets of moving plates 16 are provided. The surface of the moving sleeve 6 is provided with a placement groove 20, a storage groove 21, and an insertion groove 22. The placement groove 20... The cleaning assembly comprises a ring-shaped groove structure, with the storage groove 21 having an arc-shaped groove structure. The storage groove 21 is located on the surface of the placement groove 20, and two sets of storage grooves 21 are symmetrically distributed about the center of the placement groove 20. A connecting groove 22 is located on the surface of the storage groove 21. The cleaning assembly includes a connecting plate 23, a top holding plate 24, a brush plate 25, and brush bristles 26. The connecting plate 23 has a "T"-shaped plate structure and is slidably connected to the surface of the connecting groove 22. The top holding plate 24 has an arc-shaped plate structure and is located on the surface of the connecting plate 23, situated on the surface of the placement groove 20. The placement groove 20 and the storage groove 21 are interconnected. The brush plate 25 has an "L"-shaped ring-shaped plate structure. A stop block 15 is located on the surface of the placement groove 20.Furthermore, bristles 26 are disposed on the surface of the brush plate 25, and the bristles 26 are in contact with the surface of the bidirectional lead screw 4. A pull rod 27 is movably inserted into the surface of the insertion plate 23. The pull rod 27 has a "T"-shaped column structure, and one end of the pull rod 27 is movably inserted into a corresponding groove on the surface of the movable sleeve 6. A spring is provided between the surface of the insertion plate 23 and the surface of the pull rod 27, and the spring is sleeved on the surface of the pull rod 27. A rotating groove 17 is formed on the surface of the auxiliary plate 12. The rotating groove 17 is an annular groove with a "T"-shaped cross-section. The structure includes a rotating plate 18 rotatably connected to the surface of the rotating groove 17. The rotating plate 18 is a ring-shaped plate with a "T"-shaped cross-section. Two sets of rotating plates 18 are provided, with the other set rotatably connected to the surface of the moving rod 10. A spring 19 is provided between the two sets of rotating plates 18. By pulling the auxiliary plate 12, the limiting rod 13 is disengaged from the limiting groove 14, allowing the moving plate 16 to move along the moving groove 9 as a whole. After moving to the desired position, the auxiliary plate 12 is rotated. 12 drives the movable rod 11 to rotate, and one end of the limiting rod 13 is inserted into the surface of the limiting groove 14, thus limiting the entire movable plate 16; the motor 3 drives the bidirectional lead screw 4 to rotate, and the rotation of the bidirectional lead screw 4 drives the movable sleeve 6 to move along the surface of the bidirectional lead screw 4. During the movement of the movable sleeve 6, the movable sleeve 6 drives the bristles 26 to move along the surface of the bidirectional lead screw 4. Therefore, even if the debris generated from drilling the photovoltaic panel falls onto the surface of the bidirectional lead screw 4, the bristles 26 clean the surface, effectively preventing the debris from affecting the movement of the movable sleeve 6; and by pulling the plug plate 23 so that its top holding plate 24 contacts or moves away from the brush plate 25, the entire bristles 26 can be disassembled, making it convenient for maintenance or replacement of the entire bristles 26. The pull rod 27 limits the entire plug plate 23; the rotating plate 18 facilitates the rotation of the movable rod 11 within the movable rod 10, and the spring 19 prevents the limiting rod 13 from easily disengaging when it is located within the limiting groove 14.
[0034] A photovoltaic module processing apparatus includes the aforementioned clamping structure.
[0035] In actual use, by pulling the auxiliary plate 12 to disengage the limiting rod 13 from the limiting groove 14, the entire moving plate 16 can be moved along the moving groove 9. After moving to the desired position, the auxiliary plate 12 is rotated, causing the movable rod 11 to rotate. One end of the limiting rod 13 is then inserted into the surface of the limiting groove 14, thus limiting the entire moving plate 16. The motor 3 drives the bidirectional lead screw 4 to rotate, which in turn drives the moving sleeve 6 to move along the surface of the bidirectional lead screw 4. During the movement of the moving sleeve 6, the bristles 26 move along the surface of the bidirectional lead screw 4. Therefore, even when debris generated during the drilling of the photovoltaic panel falls onto the surface of the bidirectional lead screw 4, the bristles 26 clean the surface, effectively preventing the debris from affecting the movement of the moving sleeve 6; and by pulling the plug plate 23 so that its top holding plate 24 contacts or moves away from the brush plate 25, the entire bristles 26 can be disassembled, facilitating the maintenance or replacement of the entire bristles 26, and the pull rod 27 limits the entire plug plate 23; the rotating plate 18 facilitates the rotation of the movable rod 11 within the moving rod 10, and the spring 19 prevents the limiting rod 13 from easily disengaging from the limiting groove 14 when it is located within the limiting groove 14.
[0036] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A clamping structure, characterized in that: The clamping structure includes: A base plate (1) is provided with a mounting plate (2) on its surface. A two-way lead screw (4) is provided on the surface of the mounting plate (2). A movable sleeve (6) is screwed onto the surface of the two-way lead screw (4). A connecting plate (7) is provided on the surface of the movable sleeve (6). A positioning component is provided on the surface of the connecting plate (7). A limit component is slidably connected to the surface of the positioning component. A clamping component is slidably connected to the surface of the positioning component. The limit component limits the clamping component. A cleaning component is provided on the surface of the movable sleeve (6). The cleaning component cleans the two-way lead screw (4). The positioning assembly includes a positioning plate (8), a connecting plate (7) with a square plate structure, and two sets of movable sleeves (6) fixed on the surface of the connecting plate (7). The positioning plate (8) has an "L"-shaped plate structure. The surface of the positioning plate (8) is provided with a moving groove (9) and a limiting groove (14). The limiting groove (14) has a circular groove structure. There are two sets of limiting grooves (14). One set of limiting grooves (14) includes multiple limiting grooves (14). The multiple limiting grooves (14) are distributed at equal distances and of equal size. The two sets of limiting grooves (14) are about the moving groove (9). The center is symmetrically distributed; the limiting component includes a moving rod (10), a movable rod (11), an auxiliary plate (12), a limiting rod (13), and a stop (15). The moving rod (10) has a circular cylindrical structure, and the movable rod (11) has a "T"-shaped cylindrical structure. The movable rod (11) is slidably connected inside the moving rod (10). The auxiliary plate (12) has a square plate structure. The auxiliary plate (12) is fixed to one end of the movable rod (11), and the limiting rod (13) is provided on the surface of the auxiliary plate (12). There are two sets of limiting rods (13). 3) The auxiliary plate (12) is symmetrically distributed about the center, and one end of the limiting rod (13) passes through the limiting groove (14). The stop block (15) is located at the bottom of the moving rod (10). There are two sets of stop blocks (15). The two sets of stop blocks (15) are symmetrically distributed about the center of the moving rod (10), and the stop block (15) contacts the bottom surface of the positioning plate (8). The clamping assembly includes a moving plate (16). The moving plate (16) is slidably connected to the surface of the positioning plate (8). The moving rod (10) passes through the moving plate (16), and one end of the limiting rod (13) passes through the groove (14). The movable plate (16) is located in the limiting groove (14), and there are two sets of movable plates (16); the surface of the auxiliary plate (12) is provided with a rotating groove (17), the rotating groove (17) is an annular groove structure with a "T" shaped cross section, and a rotating plate (18) is rotatably connected to the surface of the rotating groove (17). The rotating plate (18) is an annular plate structure with a "T" shaped cross section, and there are two sets of rotating plates (18). The other set of rotating plates (18) is rotatably connected to the surface of the movable rod (10), and a spring (19) is provided between the two sets of rotating plates (18).
2. The clamping structure according to claim 1, characterized in that: The mounting plate (2) is provided in two sets. The two sets of mounting plates (2) are symmetrically distributed about the center of the base plate (1). A motor (3) is provided on the surface of one set of mounting plates (2). One end of the motor (3) is fixed to a double-acting screw (4) through a coupling. The other end of the double-acting screw (4) is provided on the surface of the other set of mounting plates (2) through a bearing. The double-acting screw (4) is provided in two sets. The two sets of double-acting screw (4) are symmetrically distributed about the center of the mounting plate (2). The two ends of the other set of double-acting screw (4) are respectively fixed to the surface of the two sets of mounting plates (2) through bearings. A belt (5) is respectively sleeved on the outside of the two sets of double-acting screw (4). The belt (5) meshes with one end of the two sets of double-acting screw (4). The surfaces of the belt (5) and the double-acting screw (4) are respectively provided with teeth and grooves.
3. The clamping structure according to claim 2, characterized in that: The surface of the movable sleeve (6) is provided with a placement groove (20), a storage groove (21), and a plug-in groove (22). The placement groove (20) has an annular groove structure, and the storage groove (21) has an arc-shaped groove structure. The storage groove (21) is opened on the surface of the placement groove (20). There are two sets of storage grooves (21), and the two sets of storage grooves (21) are symmetrically distributed about the center of the placement groove (20). The plug-in groove (22) is opened on the surface of the storage groove (21).
4. The clamping structure according to claim 3, characterized in that: The cleaning assembly includes a plug plate (23), a top holding plate (24), a brush plate (25), and brush bristles (26). The plug plate (23) has a "T" shaped plate structure and is slidably connected to the surface of the plug groove (22). The top holding plate (24) has an arc-shaped plate structure and is located on the surface of the plug plate (23). The top holding plate (24) is located on the surface of the placement groove (20). The placement groove (20) and the storage groove (21) are connected. The brush plate (25) has an "L" shaped ring plate structure. The stop block (15) is located on the surface of the placement groove (20), and the brush bristles (26) are located on the surface of the brush plate (25). The brush bristles (26) are in contact with the surface of the bidirectional lead screw (4).
5. The clamping structure according to claim 4, characterized in that: A pull rod (27) is movably inserted into the surface of the plug plate (23). The pull rod (27) has a "T" shaped column structure. One end of the pull rod (27) is movably inserted into the groove corresponding to the surface of the movable sleeve (6). A spring is provided between the surface of the plug plate (23) and the surface of the pull rod (27). The spring is sleeved on the surface of the pull rod (27).
6. A photovoltaic module processing apparatus, characterized in that: Includes the clamping structure described in any one of claims 1-5.