A processing method for producing snap buttons using cutting equipment
By using the feed stamping and feed cutting steps of cutting equipment in the metal buckle production process, and using technical means such as inclined arrangement and positioning devices, the problem of low utilization rate of metal tape is solved, and the effect of reducing production costs and improving production efficiency is achieved.
Patent Information
- Application Number
- CN202211621359.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-16
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2042-12-16
AI Technical Summary
In the existing metal buckle production process, the utilization rate of metal tape is not high, resulting in an increase in production costs.
The cutting equipment is used for processing, and multiple tilted stud models are punched out at one time through the feed stamping step to reduce the loss of the metal tape; in the feed cutting step, the positioning device and the material pushing device are used to realize the positioning and intermittent advance of the metal tape, and improve the punching efficiency.
It improves the utilization rate of metal tape, reduces the loss of metal tape, reduces the production cost of press studs, and improves production efficiency.
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Figure CN116213587B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of production and processing technology, and in particular to a processing method for producing snap buttons using cutting equipment. Background Art
[0002] The buttons on the market are made of different materials such as plastic, plexiglass, metal, etc., and there are many structures, mainly divided into single-layer buttons and double-layer snaps. Among them, the single-layer button is directly sewn on the side of the clothes or other carriers, and is buckled with the button ring on the opposite carrier; while the double-layer snap includes a base and a fastener respectively fixed to the docking carrier, which can be installed invisible without affecting the appearance of the carrier. Snap buttons, which belong to double-layer snap buttons, are also called snap buttons. They are fastening products belonging to buttons. They are generally composed of male and female buttons. They play the role of fastening clothes and also have an important decorative effect.
[0003] At present, the production process of metal buckles similar to press studs generally includes two steps: the first step is to feed a long strip of metal material onto the equipment, and the equipment punches out the required shape on the metal strip; the second step is to use the equipment to cut the punched press studs from the metal strip and complete the curling of the sides of the press studs to prevent cutting hands.
[0004] With respect to the related technologies mentioned above, in the conventional manufacturing process of press studs and metal buckles similar to press studs, due to the defects of the existing production process and the equipment matched with the process, the utilization rate of the metal strip in the production process is not high. Therefore, producing press studs in this case will increase the loss of metal strip material, thereby increasing the production cost of the metal buckles. Summary of the invention
[0005] The purpose of the present application is to provide a processing method for producing snap buttons using cutting equipment, which can increase the utilization rate of metal strips, reduce the loss of metal strips, and thus reduce the production cost of snap buttons.
[0006] In a first aspect, the present application provides a method for producing snap buttons using a cutting device, which adopts the following technical solution: the processing method comprises the following steps:
[0007] S1: feeding and stamping: placing a metal strip under a stamping device to punch out a snap button model, punching out a plurality of snap button models at a time, and the connecting direction of the plurality of snap button models is inclined with the length direction of the metal strip;
[0008] S2: feeding and cutting: loading the stamped metal strip into the positioning device, using the positioning device to drive the metal strip to be positioned, using the pushing device to drive the metal strip to move forward intermittently, and using the punching device to cut off the snap button model on the metal strip;
[0009] S3: Finished product collection: collect the finished snap buttons.
[0010] By adopting the above technical scheme, through the step of feeding and stamping, press studs can be punched out on the metal strip; a number of press studs punched out at a time are arranged at an angle, so that compared with the ordinary matrix arrangement, the inclined arrangement can increase the number of press studs punched out, thereby reducing the loss of the metal strip; after the feeding and stamping step, there is feeding and cutting, through this step, the press studs on the metal strip are punched out, in this step, the positioning of the metal strip is completed by the positioning device, so that even if there is only one punching station, a row of press studs on the metal strip can be punched out, and the metal strip is pushed forward during the production process by the pushing device; after the feeding and cutting step, there is finished product collection, that is, the press studs after processing are collected.
[0011] Optionally, after the feeding and stamping step, the method further includes: cooling the stamped metal strip.
[0012] By adopting the above technical solution, the metal strip after stamping is cooled to prevent the snaps on the metal strip from being thermally deformed during the processing.
[0013] Optionally, in the step of feeding and cutting, when the positioning device is used to drive the positioning of the metal strip, the metal strip is punched during the reciprocating motion.
[0014] By adopting the above technical solution, the blanking device performs blanking processing on the metal strip while the positioning device drives the metal strip to reciprocate, thereby saving processing time and improving production speed.
[0015] Optionally, after the feeding and cutting steps, the method further includes: grinding and curling the edges of the punched snaps.
[0016] By adopting the above technical solution, after the snap buttons are punched out from the metal strip, the edges of the snap buttons need to be polished and curled to reduce the sharpness of the edges of the snap buttons.
[0017] Optionally, after the feeding and cutting steps, the process further includes: inspection and sorting: inspecting the punched snaps through visual inspection, and sorting out defective snaps according to the inspection results.
[0018] By adopting the above technical solution, the processed press buttons are inspected, so that unqualified press buttons are sorted out and qualified press buttons are left, thereby improving the qualified rate of the output finished press buttons.
[0019] In the second aspect, the cutting device provided by the present application adopts the following technical solution:
[0020] The cutting device comprises: a workbench, a positioning device, a punching device and a pushing device, wherein the positioning device, the punching device and the pushing device are all mounted on the workbench; the positioning device is provided with a fixing groove for fixing a metal strip, and the moving direction of the positioning device and the opening direction of the fixing groove are arranged to be inclined to each other; the pushing device is arranged on one side of the positioning device, and the pushing device comprises a push rod and a push plate, wherein the push plate is slidably arranged in the fixing groove, and the push rod can push the push plate to slide along the opening direction of the fixing groove;
[0021] By adopting the above technical solution, the workbench is used to provide an installation position; a fixing groove is opened on the positioning device, and the setting of the fixing groove can fix the metal strip; the moving direction of the positioning device and the opening direction of the fixing groove are inclined to each other, so the fixing groove can drive the metal strip to move in the inclined direction, thereby realizing the positioning of the metal strip; a pushing device is provided on one side of the positioning device, and the setting of the push rod and the push plate can realize the function of pushing the metal strip in the fixed groove forward, thereby realizing the feeding of the metal strip.
[0022] Optionally, the cutting device further comprises a driving device, which comprises a driving motor and a driving shaft, wherein the driving motor drives the driving shaft to move, and the driving shaft is respectively connected to the positioning device, the punching device and the pushing device.
[0023] By adopting the above technical solution, the driving device includes a driving motor and a driving shaft. The setting of the driving device can provide power to the entire cutting equipment and realize automatic operation of other devices; the driving shaft is respectively connected to the positioning device, the punching device and the pushing device, and the driving shaft drives the positioning device, the punching device and the pushing device at the same time, thereby realizing the linkage between the positioning device, the punching device and the pushing device, thereby ensuring the working rhythm of the cutting equipment.
[0024] Optionally, the positioning device also includes a linkage mechanism, a material seat and a guide rail, the linkage mechanism includes a first cam, a pawl, a ratchet, and a second cam, the first cam is fixed on the driving shaft; the pawl and the first cam are in conflict with each other, and a first elastic element is arranged between the pawl and the first cam along the movement direction of the pawl; the ratchet and the second cam are coaxially connected in the vertical direction, the material seat and the second cam are in conflict with each other, and a second elastic element is arranged between the material seat and the second cam along the movement direction of the material seat; the material seat is slidably connected to the guide rail, and the guide rail is inclined and the inclination direction is the same as the inclination direction of the snap button model on the metal strip.
[0025] By adopting the above technical scheme, the setting of the linkage structure in the positioning device, that is, the linkage between the first cam, the pawl, the ratchet and the second cam, can provide power for the positioning device; the material seat and the second cam are in conflict with each other, and a second elastic element is arranged between the material seat and the second cam along the movement direction of the material seat, the second cam and the material seat are in conflict with each other, so that the second cam can drive the material seat to move, and the second elastic element is arranged so that the second cam and the material seat are always in conflict with each other, thereby enabling the second cam to drive the material seat to reciprocate; the second cam is used as the drive of the material seat because after the outer peripheral surface structure of the second cam is arranged, the material seat can be positioned at several positions to meet the requirement of positioning the material seat; the material seat is slidably connected to the guide rail, and the guide rail has the same inclination direction as the snap button model on the metal strip, and the arrangement of the material seat and the guide rail can achieve the requirement that the material seat can slide along the guide rail.
[0026] Optionally, the ratchet is coaxially provided with a first driving wheel, the first driving wheel is provided with a first baffle rod, the first baffle rod and the push rod can interfere with each other, and the rotation of the ratchet can drive the push rod to swing; the push rod and the push plate can interfere with each other, and the swing of the push rod can drive the push plate to move; a third elastic element is provided between the push plate and the material seat along the movement direction of the push plate.
[0027] By adopting the above technical scheme, the ratchet is coaxially provided with a first driving wheel, and the first driving wheel is provided with a first gear, and the first gear rod and the push rod can interfere with each other, so that the first driving wheel can be driven to rotate through the ratchet, and then the first gear rod on the first driving wheel can move the push rod, thereby realizing the swing of the push rod; the push rod and the push plate can interfere with each other, and through the setting of the push rod and the push plate, the swing of the push rod can push the push plate to move, thereby meeting the pushing requirements of the pushing device; a third elastic element is provided between the push plate and the material seat along the movement direction of the push plate, and the setting of the third elastic element can enable the push plate to automatically reset after being pushed.
[0028] Optionally, the cutting equipment also includes a collecting device, which includes a rocker arm and a hinged rod, the hinged rod is vertically fixed on the workbench, the middle part of the rocker arm is sleeved on the hinged rod, one end of the rocker arm is connected to the drive shaft, and the other end of the rocker arm is connected to a push plate, and the push plate extends under the punching device.
[0029] By adopting the above technical solution, the hinged rod is vertically arranged, and the middle part of the swing rod is vertically sleeved outside the hinged rod. The arrangement of the hinged rod can change the swinging direction of the two ends of the swing rod; one end of the swing rod is fixed on the driving shaft, and the driving shaft drives the swing rod to swing left and right, while the other end of the swing rod swings in the opposite direction, and then the push plate fixed on the swing rod can push the punched button to the specified position.
[0030] Optionally, a detection and sorting device is provided on one side of the workbench, and the detection and sorting device includes a conveyor belt, a visual detection sensor and a sorting straw; the conveyor belt is arranged on one side of the workbench along the length direction of the push plate, the visual detection sensor is arranged directly above the conveyor belt, and the sorting straw is arranged behind the visual detection sensor along the conveying direction of the conveyor belt.
[0031] By adopting the above technical scheme, the conveyor belt in the detection and sorting device is arranged along the length direction of the push plate, so that the push plate can push the snaps onto the conveyor belt; the visual detection sensor is arranged directly above the conveyor belt, and can collect snap button data in real time, and compare and determine unqualified snap buttons; the sorting straw is arranged behind the visual detection sensor along the conveying direction of the conveyor belt, and the sorting straw sorts out the unqualified snap buttons detected by the visual detection sensor, thereby ensuring the qualified rate of the finished snap buttons.
[0032] In summary, the present application includes at least one of the following beneficial technical effects:
[0033] 1. During the feeding and stamping, the metal strip is punched at an angle, and several snaps punched out at one time are arranged at an angle, so that compared with the ordinary matrix arrangement, the inclined arrangement can increase the number of snaps punched out, thereby reducing the loss of the metal strip.
[0034] 2. Before cutting the snaps, let the metal strip enter the cooling pool and be covered with coolant to cool the metal strip and prevent thermal deformation during processing.
[0035] 3. After cutting the snap buttons, set up inspection and sorting to inspect the produced snap buttons, so as to kick out unqualified products, retain qualified products, and increase the qualified rate of products. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the overall structure of the cutting device in this application.
[0037] Figure 2 It is a schematic diagram of the top view of the positioning device in this application.
[0038] Figure 3 It is a schematic diagram of the overall structure of the linkage mechanism in the positioning device in this application.
[0039] Figure 4 It is a schematic diagram of the overall structure of the pusher device in this application.
[0040] Figure 5 It is a schematic diagram of the overall structure of the punching device and the pushing device in this application.
[0041] Figure 6 It is a schematic diagram of the overall structure of the detection and sorting device in this application.
[0042] In the figure, 1. workbench;
[0043] 2. Positioning device; 21. Linkage mechanism; 211. First cam; 212. Ratchet; 213. Ratchet; 214. Second cam; 215. First elastic element; 22. Material seat; 221. Sliding component; 222. Fixed component; 223. Fixed groove; 224. Anti-rolling pressure plate; 225. Second elastic element; 23. Guide rail; 24. Ejector rod;
[0044] 3. Blanking device; 31. Blanking spindle; 32. Connecting rod assembly; 33. Die table; 34. Punching;
[0045] 4. Pushing device; 41. Push rod; 42. Push plate; 43. Third elastic element; 44. Top plate; 45. First driving wheel; 46. First gear lever; 47. Second gear lever; 48. Fourth elastic element;
[0046] 5. driving device; 51. driving motor; 52. driving shaft;
[0047] 6. Collecting device; 61. Swing rod; 62. Articulated rod; 63. Second driving wheel; 64. Cam groove; 65. Pushing plate;
[0048] 7. Cooling device; 71. Cooling pool; 72. Material guide roller;
[0049] 8. Detection and sorting device; 81. Conveyor belt; 82. Visual detection sensor; 83. Sorting straw. DETAILED DESCRIPTION
[0050] The following is combined with Figure 1 -Attached Figure 6 , further details of this application are given.
[0051] A processing method for producing snap buttons using a cutting device, the processing method comprising the following steps:
[0052] S1: feeding and stamping: placing a metal strip under a stamping device to punch out a snap-on model, punching out a plurality of snap-on models at a time, and the connecting direction of the plurality of snap-on models is inclined to the length direction of the metal strip.
[0053] The metal strip is placed under a stamping setting, and the stamping setting cooperates with the mold to punch out snaps on the metal strip; during stamping, a row of snaps of a corresponding number are formed by a plurality of punches at one time, and the connecting line of the plurality of snaps formed at one time is inclined to the length direction of the metal strip. Therefore, compared with snaps arranged in an ordinary matrix, the snaps of such a stamping setting can punch out more snaps when using the same length of metal strip, thereby increasing the number of snaps, reducing the material loss of the metal strip, and reducing the production cost.
[0054] S2: Cooling down the stamped metal strip.
[0055] The stamped metal strip is immersed in the coolant and covered with the coolant, thereby improving the temperature rise of the metal strip caused by stamping and preventing the metal strip from being too hot when entering the punching device 3, thereby preventing the punched metal snaps from being thermally deformed.
[0056] S3: feeding and cutting: the stamped metal strip is loaded into the positioning device 2, the positioning device 2 is used to drive the metal strip to be positioned, the pushing device 4 is used to drive the metal strip to move forward intermittently, and when the positioning device 2 is used to drive the metal strip to be positioned, the punching device 3 punches the metal strip during the reciprocating motion.
[0057] During the feeding and cutting process, since the punching device 3 has only one processing head for punching, in order to ensure that the snaps on the metal strip can be punched out, a positioning device 2 is required to position the metal strip so that the punching head on the punching device 3 can be aligned with each snap on the metal strip; intermittent pushing of the material by the pushing device 4 can meet the requirement of intermittent advancement of the metal strip; while the positioning device 2 drives the metal strip to move back and forth, the punching device 3 performs punching, thereby speeding up the production of the snaps.
[0058] S4: Grind and curl the edges of the punched buttons.
[0059] After the snap buttons are punched out, the edges of the snap buttons need to be grinded and curled to reduce the sharpness of the punched snap button edges.
[0060] S5: Inspection and sorting: The punched snaps are visually inspected and defective snaps are sorted out based on the inspection results.
[0061] The visual inspection of the press buttons after punching can detect unqualified press buttons, so that the press buttons can be sorted out to increase the qualified rate of the finished press button products.
[0062] S6: Finished product collection: collect the finished snap buttons.
[0063] Collect the finished snaps for centralized processing.
[0064] A processing method for producing snap buttons using a cutting device, referring to Figure 1 , wherein the cutting equipment includes: a workbench 1, a positioning device 2, a punching device 3 and a pushing device 4, the workbench 1 provides an installation position for other devices; the positioning device 2 is installed on the workbench 1, and is used to fix and drive the metal strip to be positioned; a pushing device 4 is installed on one side of the positioning device 2, and is used to push the metal strip forward intermittently; a punching device 3 is arranged in a vertical direction on one side of the positioning device 2, and the punching device 3 can move in a vertical direction, so that the snaps on the metal strip can be punched out.
[0065] Reference Figure 1 A driving device 5 is arranged on one side of the workbench 1, and the driving device 5 includes a driving motor 51 and a driving shaft 52. The driving motor 51 is connected to the driving shaft 52, so that the driving motor 51 can drive the driving shaft 52 to rotate; the driving shaft 52 is connected to the positioning device 2, the punching device 3 and the pushing device 4, and then can drive the positioning device 2, the punching device 3 and the pushing device 4 to perform corresponding work, and at the same time can realize the linkage of the positioning device 2, the punching device 3 and the pushing device 4, so as to realize the continuity of production and ensure the production rhythm.
[0066] Reference Figure 1 A cooling device 7 is provided on one side of the workbench 1. The cooling device 7 includes a cooling pool 71. The cooling pool 71 is vertically upward and filled with coolant. Therefore, the cooling pool 71 can cool the metal strip. A material guide roller 72 is horizontally installed in the cooling pool 71. The material guide roller 72 is cylindrical, and its two ends are fixed on the opposite side walls of the cooling pool 71. The material guide roller 72 can rotate circumferentially. The vertical bottom of the material guide roller 72 is in contact with the coolant in the cooling pool 71. Therefore, the material guide roller 72 can press the metal strip into the coolant to cool the metal strip and ensure that the metal strip is covered with the coolant. At the same time, the material guide roller 72 can rotate on its own, which can ensure that the feeding of the metal strip will not be affected.
[0067] Reference Figure 2 and Figure 3The positioning device 2 includes a linkage mechanism 21, which includes a first cam 211 and a pawl 212. The first cam 211 is installed on the driving shaft 52, and the driving shaft 52 can drive the first cam 211 to rotate; one side of the pawl 212 is roller-shaped, and this side is in conflict with the outer peripheral side of the first cam 211, so the first cam 211 can drive the pawl 212 to move; a first elastic element 215 is arranged at the bottom of the pawl 212, which is a spring. The spring is arranged along the movement direction of the pawl 212 and is interconnected with the pawl 212. Therefore, the pawl 212 can be reset after the first cam 211 drives the pawl 212 to move, so that the pawl 212 is always in conflict with the outer peripheral side of the first cam 211, thereby realizing the reciprocating motion of the pawl 212.
[0068] Reference Figure 2 and Figure 3 The linkage mechanism 21 also includes a ratchet 213 and a second cam 214. One side of the pawl 212 abuts against the circumference of the ratchet 213, so that the reciprocating motion of the pawl 212 can drive the ratchet 213 to rotate; the second cam 214 is arranged above the ratchet 213 in the vertical direction, and the ratchet 213 and the second cam 214 are coaxially connected in the vertical direction, so when the ratchet 213 rotates, it can drive the second cam 214 to rotate synchronously.
[0069] Reference Figure 2 and Figure 3 The positioning device 2 also includes a material seat 22 and a guide rail 23. The material seat 22 includes a sliding component 221 and a fixed component 222. The sliding component 221 and the fixed component 222 are fixed to each other in the vertical direction. A fixing groove 223 is horizontally provided on the fixed component 222. The opening of the fixing groove 223 enables the fixed component 222 to pass the metal strip into the material seat 22, thereby realizing the fixation of the metal strip by the material seat 22; the guide rail 23 is slidably provided in the sliding component 221 on the fixed component 222, and the sliding component 221 can slide on the guide rail 23 Sliding, the direction of the guide rail 23 and the opening direction of the fixed groove 223 are inclined to each other. When the metal strip is placed in the fixed groove 223 along the opening direction of the fixed groove 223, the moving direction of the sliding component 221 is the same as the inclination direction of the snaps obliquely arranged on the metal strip. Therefore, the sliding component 221 can drive the metal strip to move along the inclination direction of the snaps obliquely arranged on the metal strip, and then, under the premise that the position of the blanking device 3 is fixed and the blanking device 3 has only one blanking head, the blanking of the snaps at all positions on the metal strip can still be completed.
[0070] Reference Figure 2 and Figure 3An anti-curling pressure plate 224 is arranged on the fixing component 222. The side of the fixing groove 223 close to the cooling pool 71 is the entrance, and the other side is the exit. The anti-curling pressure plate 224 passes through the top of the fixing groove 223 and is arranged at the exit position of the fixing groove 223. Therefore, it can prevent the metal strip from curling at the exit position and making it impossible to perform punching.
[0071] Reference Figure 2 and Figure 3 A push rod 24 extends outward from the sliding part 221 in the direction of the guide rail 23, and the end of the push rod 24 is roller-shaped. The end of the push rod 24 contacts the outer peripheral side of the second cam 214, so that the second cam 214 can drive the sliding part 221 to move along the guide rail 23; a second elastic element 225 is arranged on one side of the sliding part 221, which is a spring, one end of the spring is fixed to one side of the sliding part 221, and the other end is fixed to the workbench 1 at the bottom of the second cam 214. Therefore, after the second cam 214 pushes the sliding part 221 open, the push rod 24 on the sliding part 221 can automatically contact the outer peripheral side of the second cam 214, thereby realizing the reciprocating movement of the sliding part 221 on the guide rail 23; by setting the outer shape structure of the outer peripheral side of the second cam 214, the positioning of the sliding part 221 can be realized, and then the positioning of the metal strip in the fixed groove 223 can be realized.
[0072] Reference Figure 1 and Figure 4 The pushing device 4 includes a pushing plate 42, which is installed on one side of the sliding component 221 along the opening direction of the fixed groove 223. The pushing plate 42 is slidably connected with the sliding component 221, so that the pushing plate 42 can slide in the opening direction of the fixed groove 223; a third elastic element 43 is arranged between the pushing plate 42 and the sliding component 221 along the sliding direction of the pushing plate 42, which is a spring, so that the pushing plate 42 can be reset after the pushing plate 42 slides; a top plate 44 inclined downward and in a slope shape is arranged on the pushing plate 42, and the top plate 44 is arranged along the width direction of the fixed groove 223. There is a gap between the top plate 44 and the two inner side walls in the width direction of the fixed groove 223 to ensure that the top plate 44 can move in the fixed groove 223 without interference; there is a gap between the bottom of the top plate 44 and the bottom of the fixed groove 223 to ensure that the metal strip can be inserted into the fixed groove 223, so the pushing plate 42 can push the metal strip to slide in the fixed groove 223 through the arrangement of the top plate 44, thereby realizing the feeding of the metal strip.
[0073] Reference Figure 1 and Figure 4The pushing device 4 also includes a push rod 41, and a first driving wheel 45 is coaxially arranged under the ratchet 213, and the ratchet 213 drives the first driving wheel 45 to rotate synchronously; a first gear rod 46 extends outward from the outer peripheral side of the first driving wheel 45, and a second gear rod 47 extends from the push rod 41 in the direction of the first driving wheel 45. The first gear rod 46 and the second gear rod 47 can conflict with each other, so when the first driving wheel 45 rotates one circle, the first gear rod 46 will move the second gear rod 47, and then can drive the push rod 41 to swing once, and further the push rod 41 can push the push plate 42 to move, so as to realize automatic pushing of the metal strip; a fourth elastic element 48 is arranged on the push rod 41 along the movement direction of the push rod 41, which is a spring, so that the push rod 41 can be automatically reset to facilitate the next swing.
[0074] Reference Figure 1 and Figure 5 The punching device 3 includes a punching spindle 31 and a connecting rod assembly 32. The punching spindle 31 is set as a single station. One end of the connecting rod assembly 32 is connected to the punching spindle 31, and the other end is connected to the driving shaft 52. Therefore, the punching spindle 31 can be raised and lowered through the connecting rod assembly 32, thereby realizing the punching function.
[0075] Reference Figure 1 and Figure 5 The punching device 3 also includes a die table 33, which is arranged directly below the punching spindle 31. The die table 33 is vertically provided with a punching hole 34 directly below the punching spindle 31, which can provide a punching space and allow the punched buttons to fall below the die table 33 through the punching hole 34, so as to facilitate further processing or collection of the buttons; one side of the die table 33 close to the material seat 22 is set as an inclined surface parallel to the length direction of the guide rail 23, so as to facilitate guiding the tilting movement of the material seat 22.
[0076] Reference Figure 1 and Figure 5 A collecting device 6 is also provided on the workbench 1, and the collecting device 6 includes a rocker arm 61, a hinged rod 62, a second driving wheel 63 and a pushing plate 65. The second driving wheel 63 is installed on the driving shaft 52, and a cam groove 64 is opened on the second driving wheel 63. One end of the rocker arm 61 is slidably connected in the cam groove 64, and the other end is connected to the pushing plate 65. The hinged rod 62 is vertically fixed on the workbench 1, and the middle part of the rocker arm 61 is vertically inserted into the hinged rod 62. Therefore, the second driving wheel 63 can drive one end of the rocker arm 61 to swing left and right in the direction of the driving shaft 52, and then through the action of the hinged rod 62, the other end of the rocker arm 61 can drive the pushing plate 65 to swing in the opposite direction; the pushing plate 65 is arranged below the mold table 33 along the opening direction of the fixed groove 223 on the positioning device 2, so the pushing plate 65 can push the snaps punched by the punching device 3 to the next link.
[0077] Reference Figure 1 and Figure 6 A detection and sorting device 8 is provided on the workbench 1 along one side of the length direction of the push plate 65. The detection and sorting device 8 includes a conveyor belt 81. The conveyor belt 81 is provided along the length direction of the push plate 65, so that the push plate 65 can push the punched snaps onto the conveyor belt 81.
[0078] Reference Figure 6 A visual detection sensor 82 is provided on the conveyor belt 81. The detection portion of the visual detection sensor 82 is vertically downward, facing the upper surface of the conveyor belt 81, and can detect whether the snap button is completed, and can also detect whether the spring wire inside the snap button is missing.
[0079] Reference Figure 6 A sorting straw 83 is provided on the conveyor belt 81 behind the visual detection sensor 82 along the conveying direction of the conveyor belt 81. The sorting straw 83 is vertically arranged on the conveyor belt 81, and there is a gap between the lower end of the sorting straw 83 and the upper surface of the conveyor belt 81. The sorting straw 83 can generate suction by connecting to a negative pressure air pump, so that the sorting straw 83 can sort the press buttons according to the detection results of the visual detection sensor 82, and absorb the unqualified press buttons and convey them to the designated position, thereby reducing the defective rate of the finished press buttons output on the conveyor belt 81.
[0080] The implementation principle of the embodiment of the present application is as follows: adjust the punch position of the punching device, feed the punching device, and punch out an obliquely arranged snap button model on the metal strip; first pass the punched metal strip through the cooling device 7 to cover the metal strip with coolant; then send the metal strip to the positioning device 2, the positioning device 2 sends the metal strip to the punching device 3, the punching device 3 punches out the snap buttons on the metal strip, the positioning device 2 realizes positioning, the pushing device 4 realizes pushing, and the cooperation of the punching device 3, the positioning device 2 and the pushing device 4 realizes the function of the punching equipment; a collecting device 6 is provided under the punching device 3, and by pushing the snap buttons punched out from the bottom of the punching device 3, the snap buttons can be pushed to the conveyor belt 81, and then the unqualified snap buttons are removed by the visual detection sensor 82 and the sorting straw 83 on the conveyor belt 81, and the conveyor belt 81 transports the complete snap buttons to the next link or collects them directly.
[0081] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A method for producing snap buttons using a cutting device, characterized in that: The cutting device comprises: a workbench (1), a positioning device (2), a punching device (3) and a material pushing device (4), wherein the positioning device (2), the punching device (3) and the material pushing device (4) are all installed on the workbench (1); The positioning device (2) is provided with a fixing groove (223) for fixing the metal strip, and the moving direction of the positioning device (2) and the opening direction of the fixing groove (223) are arranged to be inclined with respect to each other; The pushing device (4) is arranged on one side of the positioning device (2), and the pushing device (4) comprises a pushing rod (41) and a pushing plate (42), wherein the pushing plate (42) is slidably arranged in the fixing groove (223), and the pushing rod (41) can push the pushing plate (42) to slide along the opening direction of the fixing groove (223); The cutting device further comprises a driving device (5), wherein the driving device (5) comprises a driving motor (51) and a driving shaft (52), wherein the driving motor (51) drives the driving shaft (52) to move, and the driving shaft (52) is respectively connected to the positioning device (2), the punching device (3) and the pushing device (4); The positioning device (2) further comprises a linkage mechanism (21), a material seat (22) and a guide rail (23); the linkage mechanism (21) comprises a first cam (211), a pawl (212), a ratchet wheel (213) and a second cam (214); the first cam (211) is fixed on the driving shaft (52); The pawl (212) and the first cam (211) are in conflict with each other, and a first elastic element (215) is provided between the pawl (212) and the first cam (211) along the movement direction of the pawl (212); The ratchet wheel (213) and the second cam (214) are coaxially connected in the vertical direction, the material seat (22) and the second cam (214) are in conflict with each other, and a second elastic element (225) is provided between the material seat (22) and the second cam (214) along the movement direction of the material seat (22); The material seat (22) is slidably connected to the guide rail (23), and the guide rail (23) is inclined and the inclination direction is the same as the inclination direction of the snap button model on the metal strip; The processing method comprises the following steps: S1: feeding and stamping: placing a metal strip under a stamping device to punch out a snap button model, punching out a plurality of snap button models at a time, and the connecting direction of the plurality of snap button models is inclined with the length direction of the metal strip; S2: feeding and cutting: loading the stamped metal strip into the positioning device (2), using the positioning device (2) to drive the metal strip to be positioned, using the pushing device (4) to drive the metal strip to be intermittently advanced, and using the punching device (3) to cut off the snap button model on the metal strip; S3: Finished product collection: collect the finished snap buttons.
2. A method for producing snap buttons using a cutting device according to claim 1, characterized in that: After the feeding and stamping step, the method further includes: cooling the stamped metal strip.
3. A method for producing snap buttons using a cutting device according to claim 1, characterized in that: In the step of feeding and cutting, when the positioning device (2) is used to drive the positioning of the metal strip, the metal strip is punched during the reciprocating motion.
4. A method for producing snap buttons using a cutting device according to claim 1, characterized in that: After the feeding and cutting steps, the method further includes: grinding and curling the edges of the punched snaps.
5. A method for producing snap buttons using a cutting device according to claim 1, characterized in that: After the feeding and cutting steps, it also includes: inspection and sorting: inspecting the punched snaps through visual inspection, and sorting out the defective snaps according to the inspection results.
6. A method for producing snap buttons using a cutting device according to claim 1, characterized in that: The ratchet wheel (213) is coaxially provided with a first driving wheel (45), the first driving wheel (45) is provided with a first blocking rod (46), the first blocking rod (46) and the push rod (41) can conflict with each other; the push rod (41) and the push plate (42) can conflict with each other; a third elastic element (43) is provided between the push plate (42) and the material seat (22) along the movement direction of the push plate (42).
7. A method for producing snap buttons using a cutting device according to claim 1, characterized in that: The cutting device further comprises a collecting device (6), wherein the collecting device (6) comprises a rocker arm (61) and a hinged rod (62), wherein the hinged rod (62) is vertically fixed on the workbench (1), wherein the middle portion of the rocker arm (61) is sleeved on the hinged rod (62), wherein one end of the rocker arm (61) is connected to the driving shaft (52), and the other end of the rocker arm (61) is connected to a push plate (65), wherein the push plate (65) extends to below the punching device (3).
8. A method for producing snap buttons using a cutting device according to claim 7, characterized in that: A detection and sorting device (8) is arranged on one side of the workbench (1), and the detection and sorting device comprises a conveyor belt (81), a visual detection sensor (82) and a sorting suction pipe (83); the conveyor belt (81) is arranged on one side of the workbench (1) along the length direction of the push plate (65), the visual detection sensor (82) is arranged directly above the conveyor belt (81), and the sorting suction pipe (83) is arranged behind the visual detection sensor (82) along the conveying direction of the conveyor belt (81).
Citation Information
Patent Citations
Cutting out of blanks
GB1483757A