Mixing device for preparing edible mushroom polysaccharide and use method thereof

Abstract

The application discloses a kind of mixing equipment for edible mushroom polysaccharide preparation and its using method, it is related to edible mushroom polysaccharide preparation technical field, including workbench, the mixing component is fixedly installed on the workbench, the mixing component includes mixing barrel, rotating disc is rotatably installed in mixing barrel, rotating disc is provided with rotating vane for driving liquid rotation downward flow.The mixing component provided in the application can drive the rotation and stirring of mixed liquid, and the vortex obstruction plate provided can further mix the liquid by generating vortex, thereby improving the uniformity of material mixing;After each mixing is completed, it can be cleaned to provide a clean mixing environment for the next mixing;The mixing component provided can infinitely adjust the stirring speed, thereby preparing polysaccharide for edible mushrooms with different speed requirements.

Description

Technical Field

[0001] This invention relates to the field of edible fungus polysaccharide preparation technology, specifically to a mixing device for edible fungus polysaccharide preparation and its usage method. Background Technology

[0002] Edible fungi are highly nutritious and are found in many nutritional foods. Polysaccharides are another important functional active substance. The combination of the two can enhance the body's immunity and has anti-cancer effects. In the preparation of edible fungi polysaccharides, the filtered aqueous phase needs to be mixed evenly with olive oil using Tween to obtain the oil phase. The oil and aqueous phases are then rapidly mixed and stirred. During this process, the corresponding required solutions (such as alcohol or aloe vera gel) need to be added and mixed evenly.

[0003] The existing technology, disclosed in invention patent CN108067146B, discloses a material mixing device including a material cylinder, a vacuum assembly, a first nozzle, a filter screen, and a second nozzle. The filter screen is installed inside the material cylinder and divides the cylinder into a first cavity and a second cavity, the second cavity being used to hold the material to be mixed. The first nozzle is installed in the second cavity and is used to spray gas into the second cavity to form an air knife for the mixture. The second nozzle is installed in the first cavity and is used to spray cleaning liquid into the first cavity. The vacuum assembly is connected to the first cavity and is used to evacuate the material cylinder during feeding to draw in the material, and to evacuate the material cylinder after cleaning to dry the material cylinder. However, this existing technology has poor mixing uniformity when mixing finely textured materials, and therefore is not suitable for material mixing in the preparation process of edible fungi polysaccharides. Summary of the Invention

[0004] To overcome the shortcomings of the prior art, the present invention provides the following technical solution: a mixing device for preparing edible fungi polysaccharides, comprising a working frame, on which a mixing component is fixedly installed, the mixing component comprising a mixing tank, a rotating disk rotatably installed inside the mixing tank, a rotating blade for driving the liquid to rotate and flow downwards on the rotating disk, a stirring permanent magnet embedded in the rotating disk, the mixing tank being fixedly installed on a mixing tank support, a coupling permanent magnet support disk rotatably installed on the mixing tank support, a coupling permanent magnet embedded in the coupling permanent magnet support disk, a toothed ring rotatably installed on the mixing tank support and rotating synchronously with the coupling permanent magnet support disk, an electromagnet support ring fixedly installed on the mixing tank support, an electromagnet embedded in the electromagnet support ring, and a drive mechanism fixedly installed on the electromagnet support ring. The mixing drum includes a motor support plate, on which a permanent magnet support ring is rotatably mounted. A permanent magnet is embedded within the permanent magnet support ring. A drive motor is fixedly mounted in the center of the drive motor support plate. A central gear is fixedly mounted on the output shaft of the drive motor. The central gear and the gear ring are driven by planetary gears. The planetary gears are rotatably mounted on the permanent magnet support ring. An inner sleeve is fixedly mounted on the inner wall of the mixing drum via an inner sleeve bracket. An eddy current obstruction plate is fixedly mounted between the outer wall of the inner sleeve and the inner wall of the mixing drum. The mixing drum is equipped with a feeding assembly, which includes a top cover plate fixedly mounted on the top of the inner wall of the mixing drum. The top cover plate has at least four through holes, each containing a funnel. The top opening of the funnel is fitted with a dustproof plate, and the bottom opening of the funnel is movably fitted with a swing plate.

[0005] Preferably, the bottom of the mixing tank is provided with a drain port, centrifugal blades are fixedly installed on the edge of the rotating disc for discharging liquid, and the mixing tank support is fixedly installed on the work frame.

[0006] Preferably, the toothed ring and the coupling permanent magnet support disk are fixedly connected as a whole by a shaft, and the electromagnet and the permanent magnet are magnetically coupled.

[0007] Preferably, the top cover plate is fixed to the mixing tank by a rotating blade plate with an inclined edge, and a cleaning nozzle is provided above the rotating blade plate, which is fixedly connected to the top cover plate and the mixing tank.

[0008] Preferably, a flow-blocking ring is fixedly connected inside the cleaning nozzle by a flow-blocking ring support rod to impede the flow of liquid, and a gap is left between the flow-blocking ring and the inner wall of the cleaning nozzle.

[0009] Preferably, a clean water tank is fixedly installed on the work frame, and a pressure pump is provided on the clean water tank. The cleaning nozzle is connected to the clean water tank through a water pipe.

[0010] Preferably, a vacuum pump is also fixedly installed on the work frame, and the air inlet of the vacuum pump is connected to the inside of the mixing tank through a negative pressure air pipe.

[0011] Compared with the prior art, the present invention has the following advantages: (1) The mixing component of the present invention can drive the mixed liquid to rotate and stir, and the vortex obstruction plate can further mix the liquid through the generated vortex, thereby improving the uniformity of material mixing; (2) The present invention can be cleaned after each mixing, providing a clean mixing environment for the next mixing; (3) The mixing component of the present invention can infinitely adjust the stirring speed, thereby preparing polysaccharides for edible fungi with different speed requirements. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0013] Figure 2 This is a cross-sectional view of the top cover plate of the present invention.

[0014] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at point A in the middle.

[0015] Figure 4 For the present invention Figure 2 Schematic diagram of the structure at point B.

[0016] Figure 5 This is a partial structural cross-sectional view of the cleaning nozzle of the present invention.

[0017] Figure 6 This is a schematic diagram of the clean water tank structure of the present invention.

[0018] Figure 7 This is a schematic diagram of the dustproof plate structure of the present invention.

[0019] Figure 8 This is a schematic diagram of the funnel structure of the present invention.

[0020] Figure 9 This is a cross-sectional view of the mixing tank structure of the present invention.

[0021] Figure 10 This is a schematic diagram of the rotating blade structure of the present invention.

[0022] Figure 11 This is a schematic diagram of the mixing component structure of the present invention.

[0023] Figure 12 This is a schematic diagram of the planetary gear structure of the present invention.

[0024] Figure 13 This is a schematic diagram of the structure at the coupling permanent magnet support disk of the present invention.

[0025] In the diagram: 101-Top cover plate; 102-Cleaning nozzle; 103-Baffle ring; 104-Baffle ring support rod; 105-Swirl vane; 106-Function funnel; 107-Dustproof plate; 108-Swing plate; 109-Water pipe; 110-Pressure pump; 111-Clean water tank; 112-Negative pressure air pipe; 113-Vacuum pump; 201-Mixing tank; 2011-Drain outlet; 202-Inner tank; 203-Inner tank support; 204-Edge flow obstruction plate; 205 - Mixing tank support; 206- Rotary disc; 2061- Rotary blade; 2062- Centrifugal disc; 207- Electromagnet support ring; 208- Electromagnet; 209- Permanent magnet support ring; 210- Permanent magnet; 211- Drive motor support plate; 212- Drive motor; 213- Gear ring; 214- Planetary gear; 215- Central gear; 216- Coupled permanent magnet support disc; 217- Coupled permanent magnet; 218- Stirring permanent magnet; 3- Working frame. Detailed Implementation

[0026] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0027] like Figures 1-13As shown, this invention provides a mixing device for preparing edible fungal polysaccharides, including a working frame 3. A mixing component is fixedly installed on the working frame 3. The mixing component includes a mixing tank 201, a rotating disk 206 rotatably installed inside the mixing tank 201, a rotating blade 2061 for driving the liquid to rotate and flow downwards on the rotating disk 206, and a stirring permanent magnet 218 embedded in the rotating disk 206. The mixing tank 201 is fixedly installed on a mixing tank support 205, and a coupling permanent magnet support disk 216 is rotatably installed on the mixing tank support 205. A coupling permanent magnet 217 that magnetically cooperates with the stirring permanent magnet 218 is embedded in the coupling permanent magnet support disk 216. A toothed ring 213 that rotates synchronously with the coupling permanent magnet support disk 216 is also rotatably installed on the mixing tank support 205. An electromagnet support is fixedly installed on the mixing tank support 205. An electromagnet 208 is embedded in the electromagnet support ring 207. A drive motor support plate 211 is also fixedly installed on the electromagnet support ring 207. A permanent magnet support ring 209 is rotatably installed on the drive motor support plate 211. A permanent magnet 210 is embedded in the permanent magnet support ring 209. A drive motor 212 is also fixedly installed in the middle of the drive motor support plate 211. A central gear 215 is fixedly installed on the output shaft of the drive motor 212. The central gear 215 and the gear ring 213 are driven by a planetary gear 214. The planetary gear 214 is rotatably installed on the permanent magnet support ring 209. An inner sleeve 202 is also fixedly installed on the inner wall of the mixing tank 201 through an inner sleeve bracket 203. An eddy current obstruction plate 204 is fixedly installed between the outer wall of the inner sleeve 202 and the inner wall of the mixing tank 201. The bottom of the mixing tank 201 is equipped with a drain port 2011, and centrifugal discs 2062 are fixedly installed on the edge of the rotating disc 206 for discharging liquid. The mixing tank support 205 is fixedly installed on the working frame 3. The toothed ring 213 and the coupling permanent magnet support plate 216 are fixedly connected as one unit by a shaft. The electromagnet 208 and the permanent magnet 210 are magnetically engaged.

[0028] The mixing tank 201 is equipped with a feeding assembly, which includes a top cover plate 101 fixedly installed on the top of the inner wall of the mixing tank 201. The top cover plate 101 is provided with at least four through holes, and a funnel 106 is fixedly installed in each through hole. A dustproof plate 107 is provided at the top opening of the funnel 106, and a swing plate 108 is movably installed at the bottom opening of the funnel 106. The top cover plate 101 is fixed to the mixing tank 201 by a swirl plate 105 inclined at the edge. A cleaning nozzle 102 is provided above the swirl plate 105. The cleaning nozzle 102 is fixedly connected to the top cover plate 101 and the mixing tank 201. A flow-blocking ring 103 is fixedly connected inside the cleaning nozzle 102 by a flow-blocking ring support rod 104 to obstruct the flow of liquid. A gap is left between the flow-blocking ring 103 and the inner wall of the cleaning nozzle 102. A clean water tank 111 is fixedly installed on the working frame 3. A pressure pump 110 is provided on the clean water tank 111. The cleaning nozzle 102 and the clean water tank 111 are connected by a water pipe 109. A vacuum pump 113 is also fixedly installed on the working frame 3. The air inlet of the vacuum pump 113 is connected to the inside of the mixing tank 201 by a negative pressure air pipe 112.

[0029] The working principle of the mixing device for preparing edible fungus polysaccharides disclosed in this invention is as follows: First, the filtered aqueous phase and olive oil are poured into the mixing tank 201 through the funnel 106. The drive motor 212 is started, and the filtered aqueous phase and olive oil are mixed evenly by the rotation of the rotating disk 206 to obtain the oil phase. Specifically, the output shaft of the drive motor 212 drives the central gear 215 to rotate, the central gear 215 drives the planetary gear 214 to rotate, the planetary gear 214 drives the gear ring 213 to rotate, the gear ring 213 drives the coupling permanent magnet support disk 216 to rotate, the coupling permanent magnet support disk 216 drives the coupling permanent magnet 217 to rotate, the coupling permanent magnet 217 attracts the stirring permanent magnet 218 to rotate together, and the stirring permanent magnet 218 drives the rotating disk 206 to rotate. Figure 9 and Figure 10 As shown, the rotation of the rotating blade 2061 causes the liquid inside the inner sleeve 202 to rotate, and the liquid flows downward. Then it is discharged from the gap between the inner sleeve 202 and the bottom surface of the inner wall of the mixing tank 201 (the liquid rotates under the restriction of the rotating blade 2061, so the liquid flows into the space between the inner sleeve 202 and the mixing tank 201 under the action of centrifugal force). At this time, the liquid flows upward along the inner wall edge of the mixing tank 201. At the same time, the liquid flows through the vortex obstruction plate 204, forming alternating vortices above the vortex obstruction plate 204. The vortices are conducive to the mixing of multiple liquids, making the mixing more uniform. When the liquid flows to the top of the inner sleeve 202, it will flow downward (under the action of gravity and the rotating blade 2061).

[0030] Then, increase the rotation speed of the rotating disk 206. Specifically, it is necessary to control the magnitude of the magnetic force and the direction of the magnetic poles of the electromagnet 208, thereby controlling the rotation speed and direction of the permanent magnet support ring 209. (Because there are multiple electromagnets 208 and 210, evenly distributed on the electromagnet support ring 207 and 209, by controlling the starting sequence of the multiple electromagnets 208, they continuously repel and attract the permanent magnet 210, thus controlling the rotation of the permanent magnet support ring 209. Simultaneously, by controlling the magnitude of the force exerted by the electromagnets 208 on the permanent magnet 210, the rotation speed of the permanent magnet support ring 209 can be controlled.) Since the planetary gear 214 is rotatably mounted on the permanent magnet support ring 209, the rotation direction of the permanent magnet support ring 209 is the same as that of the central gear 215. The output shaft of the drive motor 212 will drive the central gear 215 to rotate. The rotation of the central gear 215 will drive the gear ring 213 to rotate through the planetary gear 214. The planetary gear 214 will also revolve while rotating on its own axis. Therefore, the permanent magnet support ring 209 will rotate. By limiting the rotation speed of the permanent magnet support ring 209 (the magnitude of the force on the permanent magnet support ring 209) and controlling the rotation direction of the permanent magnet support ring 209, the rotation speed of the gear ring 213 can be controlled, thereby adjusting the rotation speed of the rotating disk 206. Alcohol and aloe vera gel are poured into the mixing tank 201 through two additional funnels 106, and stirring continues. The stirred solution is discharged through the drain port 2011 (the rotating disc 206 can be rotated to discharge the remaining solution at the bottom of the mixing tank 201 through the centrifugal blade 2062). The pressure pump 110 is started to send clean water from the clean water tank 111 into the mixing tank 201 (the pressure pump 110 sends outside air into the clean water tank 111 to increase the pressure inside the clean water tank 111, thereby squeezing the water in the clean water tank 111 into the water pipe 109). The clean water will flow through the gap between the flow-blocking ring 103 and the cleaning nozzle 102 to the swirl plate 105, and then rotate on the inner wall of the mixing tank 201 and flow downward, thereby cleaning the inner wall of the mixing tank 201.

[0031] When the vacuum pump 113 is started, it will extract the air from the mixing tank 201, creating a negative pressure inside the mixing tank 201. Then, the air enters the mixing tank 201 through the dustproof plate 107 and the funnel 106. This process facilitates the entry of the solution into the mixing tank 201. At the same time, the flowing air will also cause the liquid on the surface of the funnel 106 to fall into the mixing tank 201, reducing waste.

Claims

1. A mixing device for preparing edible mushroom polysaccharides, comprising a workbench (3), characterized in that: The work stand (3) is fixedly installed with a mixing assembly, the mixing assembly comprises a mixing barrel (201), the mixing barrel (201) is rotatably installed with a rotating disc (206), the rotating disc (206) is provided with rotating blade plates (2061) for driving liquid to rotate and flow downward, the rotating disc (206) is further embedded with stirring permanent magnets (218), the mixing barrel (201) is fixedly installed on a mixing barrel support (205), the mixing barrel support (205) is rotatably installed with a coupling permanent magnet support disc (216), the coupling permanent magnet support disc (216) is embedded with coupling permanent magnets (217) which magnetically cooperate with the stirring permanent magnets (218), the mixing barrel support (205) is further rotatably installed with a gear ring (213) which rotates synchronously with the coupling permanent magnet support disc (216), the mixing barrel support (205) is fixedly installed with an electromagnet support ring (207), the electromagnet support ring (207) is embedded with electromagnets (208), the electromagnet support ring (207) is further fixedly installed with a driving motor support plate (211), the driving motor support plate (211) is rotatably installed with a permanent magnet support ring (209), the permanent magnet support ring (209) is embedded with permanent magnets (210), the middle part of the driving motor support plate (211) is further fixedly installed with a driving motor (212), the output shaft of the driving motor (212) is fixedly installed with a central gear (215), the central gear (215) and the gear ring (213) are gear driven through a planetary gear (214), the planetary gear (214) is rotatably installed on the permanent magnet support ring (209), the inner wall of the mixing barrel (201) is further fixedly installed with an inner sleeve barrel (202) through an inner sleeve barrel support (203), the outer wall of the inner sleeve barrel (202) and the inner wall of the mixing barrel (201) are fixedly installed with a vortex obstruction plate (204); The mixing barrel (201) is provided with a feeding assembly, the feeding assembly comprises a top cover plate (101) fixedly installed on the inner wall top of the mixing barrel (201), the top cover plate (101) is provided with at least four through holes, each through hole is fixedly provided with a hopper (106), the top opening of the hopper (106) is provided with a dustproof plate (107), the bottom opening of the hopper (106) is movably installed with a swing plate (108).

2. The mixing device for preparing mushroom polysaccharide according to claim 1, characterized in that: The bottom of the mixing barrel (201) is provided with a liquid discharge port (2011), the edge of the rotating disc (206) is fixedly installed with a centrifugal piece (2062) for discharging liquid, and the mixing barrel support (205) is fixedly installed on the work stand (3).

3. The mixing device for preparing mushroom polysaccharide according to claim 2, characterized in that: The gear ring (213) and the coupling permanent magnet support disc (216) are fixedly connected as a whole through a shaft, and the electromagnet (208) and the permanent magnet (210) magnetically cooperate.

4. The mixing device for preparing mushroom polysaccharide according to claim 3, characterized in that: The top cover plate (101) is fixed with the mixing barrel (201) through the rotary blade plate (105) arranged obliquely at the edge, and the rotary blade plate (105) is provided with a cleaning nozzle (102) above, and the cleaning nozzle (102) is fixedly connected with the top cover plate (101) and the mixing barrel (201).

5. The mixing device for preparing mushroom polysaccharide according to claim 4, characterized in that: The cleaning nozzle (102) is fixedly connected with a choke ring (103) through a choke ring support rod (104) for blocking the flow of liquid, and a gap is left between the choke ring (103) and the inner wall of the cleaning nozzle (102).

6. The mixing device for preparing mushroom polysaccharide according to claim 5, characterized in that: The working frame (3) is fixedly provided with a clean water tank (111), and the clean water tank (111) is provided with a pressure pump (110), and the cleaning nozzle (102) and the clean water tank (111) are connected through a water pipe (109).

7. The mixing device for preparing mushroom polysaccharide according to claim 6, characterized in that: The working frame (3) is also fixedly provided with a vacuum pump (113), and the air inlet of the vacuum pump (113) is communicated with the inside of the mixing barrel (201) through a negative pressure air pipe (112).

8. The use of a mixing device for preparing the edible mushroom polysaccharide according to any one of claims 1-7, characterized in that, The method comprises the following steps: S1, the filtered water phase and olive oil are poured into the mixing barrel (201) through the funnel (106); S2, start the driving motor (212), and mix the filtered water phase and olive oil Tween uniformly through the rotation of the rotating disc (206) to obtain an oil phase; S3, adjust the rotation speed of the rotating disc (206) to be fast; S4, pour alcohol and aloe vera gel into the mixing barrel (201) through the other two funnels (106); S5, continue to stir; S6, discharge the stirred solution; S7, start the pressure pump (110), and send the clean water in the clean water tank (111) into the mixing barrel (201) to clean the inner wall of the mixing barrel (201).

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