An egg batch detection device

Abstract

The application relates to the technical field of egg detection, and particularly relates to an egg batch detection device, which comprises a detection box, two detection instrument bodies fixedly installed on one side of the top of the detection box, a detection mechanism for batch detection of eggs arranged on the detection box, a feeding rack fixedly installed on one side of the detection box, a discharging rack fixedly installed on one side of the detection box, a feeding groove matched with one end of the feeding rack arranged on one side of the detection box, a discharging groove matched with one end of the discharging rack arranged on the other side of the detection box, a supporting plate fixedly arranged on the top inner side of the detection box, and a rotating assembly for driving the eggs to rotate arranged on the supporting plate. The application is favorable for conveniently detecting the eggs, does not need manual taking of the eggs, reduces the labor amount of workers, improves the efficiency of batch detection of the eggs, and avoids the inconvenient use of the existing detection device in batch detection of the eggs.

Description

Technical Field

[0001] This invention relates to the field of egg product testing technology, and in particular to a batch testing device for eggs. Background Technology

[0002] Egg products refer to foods made from poultry eggs as raw materials, with or without additives, processed through different techniques. Egg products contain high-quality protein, fat, various vitamins and minerals, and have high nutritional value. After processing, egg products need to be tested for hygiene standards. A search revealed a rotary batch testing device for egg production using publication number CN218481496U. This device requires placing eggs into egg slots on a rotating disc, which then moves the eggs to a testing chamber for testing. However, this requires manual placement of each egg into the slot, followed by removal after testing. This is inconvenient, increases labor intensity, reduces the efficiency of batch testing, and hinders the effective batch testing of egg products. Therefore, this invention proposes a batch testing device for egg products to address these issues. Summary of the Invention

[0003] In order to overcome the shortcomings of the existing technology, the present invention provides a batch testing device for egg products, which solves the problem that the existing technology is inconvenient to use and increases the workload of workers.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a batch testing device for egg products, including a testing box and two testing instrument bodies fixedly installed on one side of the top of the testing box, wherein a testing mechanism for batch testing of egg products is provided on the testing box;

[0005] The testing mechanism includes a feeding rack fixedly installed on one side of the testing box and a discharging rack fixedly installed on the other side of the testing box. A feeding chute matching one end of the feeding rack is provided on one side of the testing box, and a discharging chute matching one end of the discharging rack is provided on the other side of the testing box. A support plate is fixedly installed on the inner side of the top of the testing box. A rotating component for driving the eggs to rotate is provided on the support plate. Conveying components for conveying the eggs are provided on both the feeding rack and the discharging rack. The testing mechanism also includes a drive component provided at the bottom of the support plate for providing a power source.

[0006] Preferably, the rotating assembly includes a rotating disk rotatably disposed on the inner side of the top of the detection box, and a plurality of placement slots arranged in a circumferential array on the rotating disk. A protective pad fixed to the rotating disk is provided on the inner side wall of the placement slot, and the feed slot and the discharge slot are respectively matched with any two placement slots.

[0007] Preferably, the conveying assembly includes two conveyor belts respectively disposed on the loading frame and the unloading frame, and drive rollers driven at one end of the two conveyor belts. The two drive rollers are rotatably connected to the loading frame and the unloading frame respectively through bearings. A connecting shaft is fixedly disposed at one end of each of the two drive rollers, and a drive belt is disposed through one end of the loading frame and the unloading frame respectively.

[0008] Preferably, the other ends of the two conveyor belts are respectively equipped with driven rollers that are rotatably connected to the loading frame and the unloading frame via bearings.

[0009] Preferably, a rotating horizontal shaft is provided at the bottom of both transmission belts, and the two ends of the transmission belts are respectively connected to the connecting shaft and one end of the rotating horizontal shaft through pulleys. A limiting plate fixed to the detection box is provided at the bottom of the support plate, and a bearing seat fixed to the limiting plate is rotatably provided at both ends of the rotating horizontal shaft.

[0010] Preferably, the drive assembly includes a grooved wheel disposed at the bottom of the support plate and a transmission vertical shaft fixedly disposed at the center of the grooved wheel. The transmission vertical shaft passes through the support plate and is fixedly connected to the rotating disk. A movable turntable matching the grooved wheel is disposed on one side of the grooved wheel. A cylindrical pin matching the grooved wheel is fixedly disposed on one side of the top of the movable turntable. A rotating vertical shaft that is rotatably connected to the support plate through a bearing is fixedly disposed at the center of the movable turntable.

[0011] Preferably, a servo motor for driving the rotation of the vertical shaft is fixedly installed at the bottom inside the detection box, and the driving assembly also includes a transmission assembly installed on the limiting plate.

[0012] Preferably, the transmission assembly includes a transmission horizontal shaft disposed on the limiting plate, and worm gears fixedly disposed at both ends of the transmission horizontal shaft. A worm wheel fixed to the rotating horizontal shaft is engaged with the top of the worm gear, and bearing seats fixed to the limiting plate are respectively rotatably disposed at both ends of the transmission horizontal shaft.

[0013] Preferably, a bevel gear one is fixedly mounted on the rotating vertical shaft, a bevel gear two meshes with the bevel gear one on one side, and a movable shaft fixed to one of the worm gears is fixedly mounted on one side of the bevel gear two.

[0014] By employing the above technical solution, the present invention provides a batch testing device for egg products, which, compared with the prior art, has at least the following beneficial effects:

[0015] 1. This invention enables batch testing of eggs by setting up a testing mechanism. Eggs are transported to a rotating component via a conveying component on the loading rack. The rotating component then moves the eggs to the bottom of the testing instrument for testing. After testing, the eggs are transported to the next processing step via a conveying component on the unloading rack. The rotating component operates simultaneously with the conveying components on the loading and unloading racks. The structure is reasonable and facilitates egg testing, eliminating the need for manual handling, reducing labor intensity, improving the efficiency of batch egg testing, and avoiding the inconvenience of using existing testing devices for batch egg testing.

[0016] 2. This invention uses a rotating component to move eggs to the bottom of the testing instrument for inspection. The eggs are then conveyed to one of the slots on the rotating disc by a conveying component on the feeding rack. Simultaneously, the rotating disc moves the eggs to the bottom of the testing instrument for hygiene standard testing. After the test is completed, the eggs are moved to the conveying component on the discharging rack and transported away. This improves the convenience of batch testing of eggs and enables rapid batch testing for easy use.

[0017] 3. This invention uses a drive assembly to drive a rotating disk to rotate intermittently. The rotating vertical shaft drives the movable turntable and its cylindrical pin to rotate, and the cylindrical pin drives the grooved wheel to rotate intermittently. The grooved wheel drives the rotating disk to rotate through the transmission vertical shaft, and the rotating disk drives the eggs to rotate intermittently. Thus, the eggs will pause for a period of time during rotation for testing, making the test results more accurate and improving the pass rate of egg testing. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a front perspective sectional view of the present invention;

[0021] Figure 3 This is a side perspective sectional view of the present invention;

[0022] Figure 4 This is a partial exploded view of the testing mechanism of the present invention;

[0023] Figure 5 This is an exploded view of the delivery component of the present invention;

[0024] Figure 6 This is an exploded view of the driving component of the present invention;

[0025] Figure 7 for Figure 2 A magnified structural diagram of part A.

[0026] In the diagram: 1. Testing box; 2. Testing instrument body; 3. Testing mechanism; 31. Feeding rack; 32. Discharging rack; 33. Feed chute; 34. Discharging chute; 35. Support plate; 36. Rotating assembly; 361. Rotating disc; 362. Placement trough; 363. Protective pad; 37. Conveying assembly; 371. Conveyor belt; 372. Driven roller; 373. Connecting shaft; 374. Drive belt; 375. Driven roller; 376. Rotating horizontal shaft 377. Limiting plate; 378. Bearing housing one; 38. Drive assembly; 381. Grooved wheel; 382. Transmission vertical shaft; 383. Movable turntable; 384. Cylindrical pin; 385. Rotating vertical shaft; 386. Servo motor; 387. Transmission assembly; 3871. Transmission horizontal shaft; 3872. Worm gear; 3873. Worm wheel; 3874. Bearing housing two; 3875. Bevel gear one; 3876. Bevel gear two; 3877. Movable shaft. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Example 1

[0029] Figures 1-7 As an embodiment of the present invention: a batch testing device for egg products includes a testing box 1 and two testing instrument bodies 2 fixedly installed on one side of the top of the testing box 1. The testing instrument bodies 2 are prior art and are common knowledge to those skilled in the art. Their internal structure will not be described in detail in this solution. A testing mechanism 3 for batch testing of egg products is provided on the testing box 1.

[0030] The testing mechanism 3 includes a feeding rack 31 fixedly installed on one side of the testing box 1 and a discharging rack 32 fixedly installed on one side of the testing box 1. A feeding trough 33 matching one end of the feeding rack 31 is provided on one side of the testing box 1, and a discharging trough 34 matching one end of the discharging rack 32 is provided on the other side of the testing box 1. A support plate 35 is fixedly installed on the inner side of the top of the testing box 1. A rotating component 36 for driving the eggs to rotate is provided on the support plate 35. A conveying component 37 for conveying the eggs is provided on both the feeding rack 31 and the discharging rack 32. The testing mechanism 3 also includes a drive component 38 provided at the bottom of the support plate 35 for providing a power source.

[0031] The testing unit 3 is used for batch testing of eggs. The eggs are conveyed to the rotating component 36 by the conveying component 37 on the feeding rack 31. The rotating component 36 drives the eggs to the bottom of the testing instrument body 2 for testing. After testing, the eggs are conveyed to the next processing step by the conveying component 37 on the discharging rack 32. The rotating component 36 operates simultaneously with the conveying components 37 on the feeding rack 31 and the discharging rack 32. There is no need for manual handling of eggs, which reduces the workload of workers and improves the efficiency of batch testing of eggs.

[0032] Specifically, the rotating assembly 36 includes a rotating disk 361 rotatably mounted on the inner side of the top of the detection box 1, and several placement slots 362 arranged in a circular array on the rotating disk 361. The placement slots 362 are located at the edge of the rotating disk 361, with a semi-elliptical end and two inclined sides of different lengths. When the eggs to be tested enter the placement slots 362 through the feeding chute 33, the placement of the eggs is more stable and safer, preventing breakage. The two detector bodies 2 are respectively matched with the two placement slots 362 between the feeding chute 33 and the discharging chute 34. The eggs in the placement slots 362 move to the bottom of the detector body 2 for testing. Two sequentially arranged detector bodies 2 test the same egg twice, improving the accuracy of batch testing of eggs. A protective pad 363 is provided on the inner side wall of the placement slot 362 and fixed to the rotating disk 361. The protective pad 363 provides protection for the eggs, making them safer during movement. The feeding slot 33 and the discharging slot 34 are matched with any two placement slots 362. The conveying component 37 on the feeding rack 31 conveys the eggs to the feeding slot 33 and enters one of the placement slots 362 on the rotating disk 361. The rotating disk 361 moves the eggs to the discharging slot 34, and the conveying component 37 on the discharging rack 32 conveys the eggs from the discharging slot 34.

[0033] refer to Figure 5Specifically, the conveying assembly 37 includes two conveyor belts 371 respectively mounted on the loading rack 31 and the unloading rack 32, and drive rollers 372 driven at one end of the two conveyor belts 371. The two drive rollers 372 are rotatably connected to the loading rack 31 and the unloading rack 32 respectively via bearings. The other end of the two conveyor belts 371 is driven by driven rollers 375 rotatably connected to the loading rack 31 and the unloading rack 32 via bearings. When the drive rollers 372 rotate, they drive the conveyor belts 371 to rotate. A connecting shaft 373 is fixedly installed at one end of each of the two connecting shafts 373. A transmission belt 374 is installed through the loading rack 31 and the unloading rack 32 at one end of each connecting shaft 373. A rotating horizontal shaft 376 is installed at the bottom of each of the two transmission belts 374. The two ends of the transmission belt 374 are respectively connected to one end of the connecting shaft 373 and the rotating horizontal shaft 376 via pulleys. A limiting plate 377 fixed to the detection box 1 is installed at the bottom of the support plate 35. Bearing seats 378 fixed to the limiting plate 377 are rotatably installed at both ends of the rotating horizontal shaft 376.

[0034] refer to Figure 6 Specifically, the drive assembly 38 includes a Geneva 381 disposed at the bottom of the support plate 35, and a transmission vertical shaft 382 fixedly disposed at the axis of the Geneva 381. The transmission vertical shaft 382 passes through the support plate 35 and is fixedly connected to the rotating disk 361. A matching movable turntable 383 is disposed on one side of the Geneva 381. A matching cylindrical pin 384 is fixedly disposed on the top side of the movable turntable 383. The movable turntable 383 is rotatably connected to the Geneva 381. A plurality of [missing information - likely related to a specific component or feature] are disposed on the Geneva 381. The slots are arranged in a circular array. A cylindrical pin 384 matches any one of the slots. The movable turntable 383 drives the cylindrical pin 384 to rotate. The cylindrical pin 384 drives the grooved wheel 381 to rotate intermittently. A rotating vertical shaft 385 is fixedly installed at the axis of the movable turntable 383 and is rotatably connected to the support plate 35 through a bearing. A servo motor 386 for driving the rotating vertical shaft 385 is fixedly installed at the bottom inside the detection box 1. The drive assembly 38 also includes a transmission assembly 387 installed on the limit plate 377.

[0035] The specific implementation process of this embodiment is as follows: By starting the servo motor 386, the output end of the servo motor 386 drives the rotating vertical shaft 385 to rotate, the rotating vertical shaft 385 drives the movable turntable 383 at its top to rotate, the movable turntable 383 drives the cylindrical pin 384 on it to rotate, the cylindrical pin 384 drives the grooved wheel 381 to rotate intermittently, the grooved wheel 381 drives the transmission vertical shaft 382 at its top to rotate intermittently, and the transmission vertical shaft 382 drives the rotating disk 361 at its top to rotate intermittently.

[0036] Simultaneously, the servo motor 386 drives the rotating horizontal shaft 376 to rotate via the transmission component 387. The rotating horizontal shaft 376 drives the transmission belt 374 at one end of the pulley to start running. The transmission belt 374 drives the connecting shaft 373 at its top to rotate. The connecting shaft 373 drives the active roller 372 at one end to rotate. Since the driven roller 375 is rotatably connected to the feeding rack 31 or the discharging rack 32 through the bearing, the active roller 372 drives the conveyor belt 371 to run. The eggs move to the feeding trough 33 on the detection box 1 via the conveyor belt 371 on the feeding rack 31. The eggs enter one of the placement slots 362 on the rotating disc 361 through the feeding trough 33. The rotating disc 361 drives the eggs to move on the support plate 35. The eggs are detected at the bottom of the detector body 2. After the detection is completed, the eggs continue to move to the discharging trough 34 on the detection box 1. The conveyor belt 371 on the discharging rack 32 transports the eggs in the discharging trough 34 to the next step.

[0037] Example 2

[0038] refer to Figure 6 The embodiment is basically the same as that in Embodiment 1, but with an optimization: the transmission assembly 387 includes a transmission horizontal shaft 3871 disposed on the limiting plate 377, and worm gears 3872 fixedly disposed at both ends of the transmission horizontal shaft 3871. A worm wheel 3873 fixed to the rotating horizontal shaft 376 is engaged with the top of the worm gear 3872. Bearing seats 3874 fixed to the limiting plate 377 are rotatably disposed at both ends of the transmission horizontal shaft 3871. A bevel gear 3875 is fixedly disposed on the rotating vertical shaft 385. A bevel gear 3876 is engaged with one side of the bevel gear 3875. A movable shaft 3877 fixed to one of the worm gears 3872 is fixedly disposed on one side of the bevel gear 3876.

[0039] The specific implementation process is as follows: When the rotating vertical shaft 385 rotates, the rotating vertical shaft 385 drives the bevel gear 3875 on it to rotate. The bevel gear 3875 drives the bevel gear 3876 on one side to rotate. The bevel gear 3876 drives the movable shaft 3877 on one side to rotate. The movable shaft 3877 drives the worm 3872 at one end to rotate. The worm 3872 drives the transmission horizontal shaft 3871 at one end to rotate. The transmission horizontal shaft 3871 drives the worm 3872 at the other end to rotate. At the same time, the two worms 3872 rotate and drive the two worm wheels 3873 to rotate. The two worm wheels 3873 drive the rotating horizontal shaft 376 on one side to rotate.

[0040] In the process of batch processing egg products, this testing device first starts the servo motor 386. The output of the servo motor 386 drives the rotating vertical shaft 385 to rotate. The rotating vertical shaft 385 drives the first bevel gear 3875 on it to rotate. The first bevel gear 3875 drives the second bevel gear 3876 on one side to rotate. The second bevel gear 3876 drives the movable shaft 3877 on one side to rotate. The movable shaft 3877 drives the worm gear 3872 at one end to rotate. The worm gear 3872 drives the transmission horizontal shaft 3871 at one end to rotate. The transmission horizontal shaft 3871 drives the worm gear 3872 at the other end to rotate. While the two worm gears 3872 are rotating, they respectively drive the two worm wheels. When 3873 rotates, the two worm gears 3873 respectively drive the rotating horizontal shaft 376 on one side to rotate. The rotating horizontal shaft 376 drives the transmission belt 374 through the pulley to start running. The transmission belt 374 drives the connecting shaft 373 at its top to rotate. The connecting shaft 373 drives the active roller 372 at one end to rotate. Since the driven roller 375 is rotatably connected to the feeding rack 31 or the discharging rack 32 through the bearing, the active roller 372 drives the conveyor belt 371 to run. The eggs move to the feeding trough 33 on the detection box 1 through the conveyor belt 371 on the feeding rack 31. The eggs enter one of the placement slots 362 on the rotating disc 361 through the feeding trough 33.

[0041] At the same time, the rotating vertical shaft 385 drives the movable turntable 383 at its top to rotate, the movable turntable 383 drives the cylindrical pin 384 on it to rotate, the cylindrical pin 384 drives the grooved wheel 381 to rotate intermittently, the grooved wheel 381 drives the transmission vertical shaft 382 at its top to rotate intermittently, the transmission vertical shaft 382 drives the rotating disc 361 at its top to rotate intermittently, the rotating disc 361 drives the eggs to rotate on the support plate 35, the eggs are tested at the bottom of the detector body 2, and after the test is completed, they continue to move to the discharge chute 34 on the test box 1, the conveyor belt 371 on the discharge rack 32 transports the eggs at the discharge chute 34 to the next operation step.

[0042] The control method of this invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, since this invention is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.

[0043] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A batch testing device for egg products, comprising a testing box (1) and two testing instrument bodies (2) fixedly installed on one side of the top of the testing box (1), characterized in that: The testing box (1) is equipped with a testing mechanism (3) for batch testing of egg products; The testing mechanism (3) includes a feeding rack (31) fixedly installed on one side of the testing box (1) and a discharging rack (32) fixedly installed on one side of the testing box (1). A feeding trough (33) matching one end of the feeding rack (31) is provided on one side of the testing box (1), and a discharging trough (34) matching one end of the discharging rack (32) is provided on the other side of the testing box (1). A support plate (35) is fixedly installed on the inner side of the top of the testing box (1). A rotating component (36) for driving the eggs to rotate is provided on the support plate (35). A conveying component (37) for conveying the eggs is provided on both the feeding rack (31) and the discharging rack (32). The testing mechanism (3) also includes a driving component (38) provided at the bottom of the support plate (35) for providing a power source. The rotating assembly (36) includes a rotating disk (361) rotatably disposed on the inner side of the top of the detection box (1), and a plurality of placement slots (362) arranged in a circumferential array on the rotating disk (361). A protective pad (363) fixed to the rotating disk (361) is provided on the inner side wall of the placement slot (362), and the feed slot (33) and the discharge slot (34) are respectively matched with any two placement slots (362). The conveying assembly (37) includes two conveyor belts (371) respectively disposed on the loading frame (31) and the unloading frame (32), and drive rollers (372) driven at one end of the two conveyor belts (371). The two drive rollers (372) are rotatably connected to the loading frame (31) and the unloading frame (32) respectively through bearings. A connecting shaft (373) is fixedly disposed at one end of each of the two drive rollers (372), and a drive belt (374) is disposed at one end of each of the two connecting shafts (373) passing through the loading frame (31) and the unloading frame (32). A rotating horizontal shaft (376) is provided at the bottom of both transmission belts (374), and the two ends of the transmission belts (374) are respectively connected to the connecting shaft (373) and one end of the rotating horizontal shaft (376) through pulleys. A limiting plate (377) fixed to the detection box (1) is provided at the bottom of the support plate (35), and a bearing seat (378) fixed to the limiting plate (377) is rotatably provided at both ends of the rotating horizontal shaft (376). The drive assembly (38) includes a grooved wheel (381) disposed at the bottom of the support plate (35) and a transmission vertical shaft (382) fixedly disposed at the center of the grooved wheel (381). The transmission vertical shaft (382) passes through the support plate (35) and is fixedly connected to the rotating disk (361). A movable turntable (383) matching the grooved wheel (381) is disposed on one side of the grooved wheel (381). A cylindrical pin (384) matching the grooved wheel (381) is fixedly disposed on one side of the top of the movable turntable (383). A rotating vertical shaft (385) rotatably connected to the support plate (35) through a bearing is fixedly disposed at the center of the movable turntable (383). A servo motor (386) for driving the rotation of the vertical shaft (385) is fixedly installed at the bottom inside the detection box (1). The drive assembly (38) also includes a transmission assembly (387) installed on the limiting plate (377). The transmission assembly (387) includes a transmission horizontal shaft (3871) disposed on a limiting plate (377) and a worm gear (3872) fixedly disposed at both ends of the transmission horizontal shaft (3871). A worm wheel (3873) fixed to the rotating horizontal shaft (376) is engaged with the top of the worm gear (3872). Bearing seats (3874) fixed to the limiting plate (377) are rotatably disposed at both ends of the transmission horizontal shaft (3871).

2. The batch testing device for egg products according to claim 1, characterized in that: The other ends of the two conveyor belts (371) are respectively equipped with driven rollers (375) that are rotatably connected to the loading frame (31) and the unloading frame (32) via bearings.

3. The batch testing device for egg products according to claim 1, characterized in that: A bevel gear one (3875) is fixedly mounted on the rotating vertical shaft (385), and a bevel gear two (3876) meshes with and drives on one side of the bevel gear one (3875). A movable shaft (3877) fixed to one of the worm gears (3872) is fixedly mounted on one side of the bevel gear two (3876).

Images