An accessory processing device for a marine vessel
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU JIANGHAI MARINE FITTING MFG CO LTD
- Filing Date
- 2023-10-26
- Publication Date
- 2026-07-24
AI Technical Summary
Existing ship parts processing equipment suffers from uneven spraying and drying operations when handling complex shapes or uneven surfaces, requiring secondary operations and reducing processing efficiency.
The design incorporates a swing frame, switching mechanism, and fan blades to achieve uniform coverage during spraying and drying through swinging motion. Combined with an automatic clamping mechanism and a circulation mechanism to recover excess paint, it ensures coating uniformity and efficiency.
It achieves uniformity in the spraying and drying process of ship parts with complex shapes or uneven surfaces, improves processing quality and efficiency, and reduces manual labor intensity and paint waste.
Smart Images

Figure CN117339813B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ship parts processing equipment technology, and specifically to a ship parts processing device. Background Technology
[0002] Ships are a general term for all kinds of vessels. A ship is a means of transportation that can navigate or anchor in waterways for transport or operations, and its technical performance, equipment, and structural type vary according to different usage requirements.
[0003] Application No.: CN202010489536.X, Patent Title: A processing device for marine machinery parts, comprising a first base plate, a first spring fixedly connected to the upper surface of the first base plate, a placement plate fixedly connected to the top of the first spring, and a sleeve rotatably connected to the lower surface of the placement plate via a bearing. During use, the placement plate presses down on the first spring, causing the first fixed plate to automatically clamp the marine machinery parts, facilitating the fixing of the parts' position. Simultaneously, the threaded connection of the first threaded rod in the sleeve pulls down the placement plate, making the clamping of the marine machinery parts by the first fixed plate more stable. The combined use of the nozzle and spray head limits the range of the sprayed liquid, preventing external influences from causing the liquid to fall on workers and unnecessarily affect their work, thereby improving work efficiency and rapidly drying the liquid, enhancing the spraying effect.
[0004] The aforementioned existing technology has the following problems when used: the direction of its nozzle and air nozzle is fixed. When it is necessary to spray or dry parts with complex shapes or uneven surfaces, it may be impossible to evenly cover the surface of the parts. Therefore, a secondary spraying operation may be required, resulting in a decrease in processing efficiency. Summary of the Invention
[0005] In order to overcome the above-mentioned technical problems, the purpose of this invention is to provide a ship parts processing apparatus to solve the problems mentioned in the background art.
[0006] The objective of this invention can be achieved through the following technical solutions:
[0007] A marine parts processing device includes a housing. A fixed frame is fixedly connected to the upper inner surface of the housing. A swing frame is rotatably connected inside the fixed frame. A paint spraying frame is fixedly connected inside the swing frame. A drying frame is fixedly connected to the circumferential surface of the paint spraying frame. A transmission rod is rotatably connected to the upper surface of the base plate. A fixed plate is fixedly connected to one end of the transmission rod. An inclined plate is fixedly connected to one end of the fixed plate. A connecting rod is fixedly connected to one end of the inclined plate, and one end of the connecting rod is rotatably connected to the upper surface of the swing frame. An electric heating shell is fixedly connected to the upper surface of the main body. An exhaust pipe is fixedly connected between the electric heating shell and the drying frame. A rotating rod is rotatably connected inside the electric heating shell. A fan blade is fixedly connected to the circumferential surface of the rotating rod. A switching mechanism for switching the rotation of the rotating rod is provided on the upper surface of the housing. A fixing mechanism and a circulation mechanism are provided inside the housing.
[0008] Furthermore, the switching mechanism includes a motor fixedly connected to the upper surface of the housing, a first bevel gear fixedly connected to the output end of the motor, a second bevel gear rotatably connected to the inner upper surface of the housing, and the second bevel gear and the first bevel gear meshing with each other. A sprocket is fixedly connected to one end of the second bevel gear and one end of the transmission rod, and the sprockets are connected to each other through a chain transmission mechanism.
[0009] Furthermore, the motor's other output end is fixedly connected to a worm gear, the upper surface of the housing is fixedly connected to a connecting frame, the surface of the connecting frame is rotatably connected to a worm wheel, and the worm wheel and the worm gear mesh with each other. The worm wheel has a limiting groove inside, the connecting frame is movably connected to a pull rod, the pull rod is slidably connected to a steel ball, and the size of the steel ball matches the size of the limiting groove. A first spring is fixedly connected between the steel balls, one end of the pull rod is fixedly connected to a toothed column, and one end of the rotating rod is fixedly connected to a first gear, the first gear and the toothed column meshing with each other.
[0010] Furthermore, a retaining sleeve is fixedly connected to the surface of the connecting frame, and the pull rod and the retaining sleeve are fixed to each other by a spring and a first spring.
[0011] Furthermore, the fixing mechanism includes a support plate fixedly connected to the inside of the box, a placement plate slidably connected inside the support plate, a connecting plate fixedly connected to one end of the placement plate, a connecting rod rotatably connected to one side of the connecting plate, and a clamping plate rotatably connected to the upper surface of the support plate, with one end of the clamping plate and one end of the connecting rod rotatably connected.
[0012] Furthermore, a second spring is fixedly connected between the upper surface of the connecting plate and the upper surface of the support plate, and multiple filter holes are provided inside both the support plate and the placement plate.
[0013] Furthermore, the circulation mechanism includes a pump fixedly connected to the upper surface of the housing, the output end of the pump being fixedly connected to the circumferential surface of the spray gun, a liquid storage tank being fixedly connected inside the housing, an inlet pipe being fixedly connected between the input end of the pump and the liquid storage tank, a drain pipe being fixedly connected between the output end of the pump and the spray gun, a collection rack being provided on the lower surface of the support plate, and a sealing mechanism being provided inside the collection rack.
[0014] Furthermore, the sealing mechanism includes a horizontal plate fixedly connected inside the collection rack, a float plate slidably connected inside the horizontal plate, a drain port at one end of the collection rack, and one end of the drain port communicating with the upper surface of the storage tank. The size of the float plate matches the size of the drain port, and a third spring is fixedly connected between the upper surface of the float plate and the lower surface of the horizontal plate.
[0015] The beneficial effects of this invention are:
[0016] 1. By employing a swing frame, switching mechanism, and fan blades, when painting is required, the pull rod can be pulled upwards. The steel balls inside the pull rod disengage from the limiting groove in the worm gear and enter the retaining sleeve. At this point, the transmission rod can be driven to rotate independently. The transmission rod drives the inclined plate on the circumference of the fixed plate to rotate, and the inclined plate drives the connecting rod to rotate. The rotation of the connecting rod simultaneously drives the paint frame to rotate through the swing frame inside the fixed frame, thus driving the paint frame to swing. This swinging motion can ensure uniform coating for some marine parts that may have complex shapes or uneven surfaces. Covering these irregular shapes improves the quality of the coating. When the parts need to be dried, the steel ball inside the pull rod is inserted into the limiting groove inside the worm gear, which drives the rotating rod to rotate the fan blades. After the heating shell heats the internal air, the fan blades send the hot air into the drying rack, and the drying rack exhausts the hot air. At the same time, the drying rack swings with the paint spraying rack, which is convenient to use. The swinging motion ensures that the drying rack evenly covers the coating, avoiding uneven drying or bubbles during drying. When working with irregularly shaped parts, the swinging motion ensures that the coating dries evenly on the entire surface.
[0017] 2. By adopting a fixed mechanism, the parts are placed on the placement plate. The placement plate descends under gravity, causing the connecting plate to descend as well. The connecting plate pulls the clamping plate, which automatically fixes the parts, reducing the workload of the workers during installation and improving the efficiency of subsequent painting and drying processes.
[0018] 3. By adopting a circulation mechanism, excess paint generated during painting enters the collection rack. The paint drives the float to rise and enters the storage tank for collection. It is then pumped out for use in painting. During the drying operation, the float can block the drain port to prevent hot air from entering the storage tank and avoid the problem of the paint inside the storage tank being dried. Attached Figure Description
[0019] The invention will now be further described with reference to the accompanying drawings.
[0020] Figure 1 This is a front structural cross-sectional view of the present invention;
[0021] Figure 2 This is a side structural cross-sectional view of the present invention;
[0022] Figure 3 This is an overall structural cross-sectional view from another perspective of the present invention;
[0023] Figure 4 This is a partial structural schematic diagram of the switching mechanism of the present invention;
[0024] Figure 5 This is a partial structural cross-sectional view of the switching mechanism of the present invention;
[0025] Figure 6 This is a schematic diagram of the swing frame of the present invention;
[0026] Figure 7 This is the present invention. Figure 3 A magnified view of part A in the image.
[0027] In the diagram: 1. Box body; 2. Fixing frame; 3. Transmission rod; 4. Fixing plate; 5. Inclined plate; 6. Connecting rod; 7. Swing frame; 8. Spray painting frame; 9. Drying rack; 10. Pump; 11. Liquid inlet pipe; 12. Liquid storage tank; 13. Motor; 14. First bevel gear; 15. Second bevel gear; 16. Sprocket; 17. Worm gear; 18. Connecting frame; 19. Worm wheel; 20. Limiting groove; 21. Pull rod; 22. Sleeve; 23. Steel ball; 24. First spring; 25. Gear column; 26. Outer shell; 27. Rotating rod; 28. First gear; 29. Fan blade; 30. Exhaust pipe; 31. Drain pipe; 32. Support plate; 33. Placement plate; 34. Connecting plate; 35. Second spring; 36. Connecting rod; 37. Clamping plate; 38. Collection rack; 39. Float plate; 40. Third spring. Detailed Implementation
[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0029] Please see Figure 1-7As shown, a ship parts processing device includes a housing 1. A fixed frame 2 is fixedly connected to the upper inner surface of the housing 1. A swing frame 7 is rotatably connected inside the fixed frame 2. A paint spraying frame 8 is fixedly connected inside the swing frame 7. A drying frame 9 is fixedly connected to the circumferential surface of the paint spraying frame 8. A transmission rod 3 is rotatably connected to the upper surface of the bottom plate. A fixed plate 4 is fixedly connected to one end of the transmission rod 3. An inclined plate 5 is fixedly connected to one end of the fixed plate 4. A connecting rod 6 is fixedly connected to one end of the inclined plate 5, and one end of the connecting rod 6 is rotatably connected to the upper surface of the swing frame 7. An electric heating shell is fixedly connected to the upper surface of the main body. An exhaust pipe 30 is fixedly connected between the electric heating shell and the drying area. A rotating rod 27 is rotatably connected inside the electric heating shell. A fan blade 29 is fixedly connected to the circumferential surface of the rotating rod 27. A switching mechanism for switching the rotation of the rotating rod 27 is provided on the upper surface of the housing 1. A fixing mechanism and a circulation mechanism are provided inside the housing 1.
[0030] When using this device, after the parts are automatically fixed by the fixing mechanism, the pull rod 21 is pulled upward, so that the steel ball 23 is disengaged from the inside of the limiting groove 20 and enters the inside of the sleeve 22. At this time, the motor 13 is turned on to drive the transmission rod 3 to rotate, and the pump 10 is turned on to send the paint into the spray frame. The transmission rod 3 drives the fixing plate 4 to rotate, the fixing plate 4 drives the inclined plate 5 to rotate, the inclined plate 5 drives the connecting rod 6 to rotate, and the connecting rod 6 rotates inside one end of the spray frame. It is limited to rotation inside the fixing frame 2 by the swing frame 7, which drives the spray frame to swing to spray the surface of the parts. This can be used for some ship parts that may have complex shapes or uneven surfaces. The swinging motion can ensure that the paint evenly covers these irregular shapes and improves the quality of the coating.
[0031] When the spraying is complete and drying is required, press the lever 21 down to make the steel ball 23 enter the limiting groove 20. When the motor 13 is turned on, it drives the rotating rod 27 to rotate the fan blade 29. The internal air is heated through the heating shell and blown into the drying rack 9 through the fan blade 29. The drying rack 9 exhausts the hot air. At this time, the motor 13 can also drive the paint spray rack 8 to swing. Therefore, the paint spray rack 8 can also drive the drying rack 9 to swing, which can dry the parts. This avoids uneven drying or bubbles during drying. When working with irregularly shaped parts, the swinging motion can ensure that the coating dries evenly on the entire surface.
[0032] The switching mechanism includes a motor 13 fixedly connected to the upper surface of the housing 1. The output end of the motor 13 is fixedly connected to a second bevel gear 14. The inner upper surface of the housing 1 is rotatably connected to a second bevel gear 15, and the second bevel gear 15 and the second bevel gear 14 mesh with each other. One end of the second bevel gear 15 and one end of the transmission rod 3 are both fixedly connected to a sprocket 16, and the sprockets 16 are connected to each other through a chain transmission mechanism.
[0033] The rotation of motor 13 drives the second bevel gear 14 to rotate. The second bevel gear 14 meshes with the second bevel gear 15, causing the second bevel gear 15 to drive the sprocket 16 to rotate. Through the cooperation of the sprocket 16 and the chain, the sprocket 16 on the surface of the transmission rod 3 can be driven to rotate. Therefore, when motor 13 is turned on, the transmission rod 3 can be driven to rotate synchronously, which makes it easy for the spray frame to maintain the swing state.
[0034] Another output end of the motor 13 is fixedly connected to a worm gear 17. A connecting frame 18 is fixedly connected to the upper surface of the housing 1. A worm wheel 19 is rotatably connected to the surface of the connecting frame 18, and the worm wheel 19 and the worm gear 17 mesh with each other. A limit groove 20 is provided inside the worm wheel 19. A pull rod 21 is movably connected inside the connecting frame 18. A steel ball 23 is slidably connected inside the pull rod 21, and the size of the steel ball 23 matches the size of the limit groove 20. A first spring 24 is fixedly connected between the steel balls 23. A toothed column 25 is fixedly connected to one end of the pull rod 21. A first gear 28 is fixedly connected to one end of the rotating rod 27. The first gear 28 and the toothed column 25 mesh with each other. A retaining sleeve 22 is fixedly connected to the surface of the connecting frame 18. The pull rod 21 and the retaining sleeve 22 are fixed to each other by the spring and the first spring 24.
[0035] When the fan blade 29 needs to rotate, the motor 13 can drive the worm 17 to rotate synchronously. The worm 17 meshes with the worm wheel 19, causing the worm wheel 19 to rotate. When the pull rod 21 drives the steel ball 23 to descend, the steel ball 23 disengages from the inside of the sleeve 22. The first spring 24 drives the steel ball 23 to move and enter the limiting groove 20 inside the worm wheel 19. Under the action of the first spring 24, the steel ball 23 is tightly fitted into the limiting groove 20. At this time, the worm wheel 19 can drive the pull rod 21 to rotate, and the pull rod 21 can then... The gear 25 is driven to rotate, and the gear 25 meshes with the first gear 28, causing the first gear 28 to drive the rotating rod 27 to rotate. The rotating rod 27 can then drive the fan blade 29 to rotate to generate a strong airflow. When the fan blade 29 is not needed to rotate, the pull rod 21 is pulled to drive the steel ball 23 to rise. After the steel ball 23 enters the inside of the retainer 22, the two steel balls 23 are connected to the first spring 24. The first spring 24 can increase the friction between the steel ball 23 and the retainer 22 to ensure the stability between the pull rod 21 and the retainer 22.
[0036] The fixing mechanism includes a support plate 32 fixedly connected inside the housing 1. A placement plate 33 is slidably connected inside the support plate 32. A connecting plate 34 is fixedly connected to one end of the placement plate 33. A connecting rod 36 is rotatably connected to one side of the connecting plate 34. A clamping plate 37 is rotatably connected to the upper surface of the support plate 32, and one end of the clamping plate 37 is rotatably connected to one end of the connecting rod 36.
[0037] The part is placed on the placement plate 33. The placement plate 33 descends under gravity, which in turn causes the connecting plate 34 to descend. When the connecting plate 34 moves downward, it causes the connecting rod 36 to rotate. The connecting rod 36 can then pull the clamping plate 37 to move. The clamping plate 37 can automatically clamp the part, which can automatically fix the part and prevent the part from shifting during the spraying operation and reduce the workload of the workers in fixing the part.
[0038] A second spring 35 is fixedly connected between the upper surface of the connecting plate 34 and the upper surface of the support plate 32. Both the support plate 32 and the placement plate 33 have multiple filter holes inside.
[0039] The second spring 35 reduces the weight above the placement plate 33 when the part is removed, and drives the placement plate 33 and clamping plate 37 to reset.
[0040] The circulation mechanism includes a pump 10 fixedly connected to the upper surface of the housing 1. The output end of the pump 10 is fixedly connected to the circumferential surface of the paint spraying frame 8. A liquid storage tank 12 is fixedly connected inside the housing 1. An inlet pipe 11 is fixedly connected between the input end of the pump 10 and the liquid storage tank 12. A drain pipe 31 is fixedly connected between the output end of the pump 10 and the paint spraying frame. A collection rack 38 is provided on the lower surface of the support plate 32. A sealing mechanism is provided inside the collection rack 38.
[0041] When a spraying operation is required, the pump 10 is turned on to send the paint in the inlet pipe 11 and the storage tank 12 to the drain pipe 31, and then into the interior of the spray frame through the drain pipe 31, so that the spraying operation can be carried out through the spray frame. The inlet pipe 11, the drain pipe 31 and the exhaust pipe 30 are all made of telescopic flexible hoses. Excess spraying material enters the collection rack 38 through the filter holes, and finally enters the storage tank 12 through the collection rack 38 for recycling. This can recycle the paint and avoid the problem of paint waste and increased costs.
[0042] The sealing mechanism includes a horizontal plate fixedly connected inside the collection rack 38, a float 39 slidably connected inside the horizontal plate, a drain port at one end of the collection rack 38, and one end of the drain port communicating with the upper surface of the storage tank 12. The size of the float 39 matches the size of the drain port, and a third spring 40 is fixedly connected between the upper surface of the float 39 and the lower surface of the horizontal plate.
[0043] When the parts are being sprayed, the paint enters the collection rack 38. At this time, the float 39 rises with the paint level. The float 39 then squeezes the third spring 40 and opens the drain port, allowing the paint to flow into the storage tank 12 for recycling. When the parts are being dried, the third spring 40 drives the float 39 to seal the drain port to prevent hot air from entering the storage tank 12.
[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0045] The above description is merely an example and illustration of the present invention. Those skilled in the art can make various modifications or additions to the specific embodiments described, or use similar methods to replace them, as long as they do not deviate from the invention or exceed the scope defined in the claims, all of which should fall within the protection scope of the present invention.
Claims
1. A processing device for ship parts, characterized in that, The box includes a housing (1), a fixed frame (2) is fixedly connected to the inner upper surface of the housing (1), a swing frame (7) is rotatably connected inside the fixed frame (2), a paint spray frame (8) is fixedly connected inside the swing frame (7), a drying frame (9) is fixedly connected to the circumferential surface of the paint spray frame (8), a transmission rod (3) is rotatably connected to the inner upper surface of the housing (1), a fixed plate (4) is fixedly connected to one end of the transmission rod (3), an inclined plate (5) is fixedly connected to one end of the fixed plate (4), and an inclined plate (5) is fixedly connected to one end of the inclined plate (5). A connecting rod (6) is connected, and one end of the connecting rod (6) is rotatably connected to the upper surface of the swing frame (7). An electric heating shell is fixedly connected to the upper surface of the box (1). An exhaust pipe (30) is fixedly connected between the electric heating shell and the drying rack (9). A rotating rod (27) is rotatably connected inside the electric heating shell. A fan blade (29) is fixedly connected to the circumferential surface of the rotating rod (27). A switching mechanism for switching the rotation of the rotating rod (27) is provided on the upper surface of the box (1). A fixing mechanism and a circulation mechanism are provided inside the box (1). The switching mechanism includes a motor (13) fixedly connected to the upper surface of the housing (1), a first bevel gear (14) fixedly connected to the output end of the motor (13), a second bevel gear (15) rotatably connected to the upper surface of the housing (1), and the second bevel gear (15) and the first bevel gear (14) mesh with each other. A sprocket (16) is fixedly connected to one end of the second bevel gear (15) and one end of the transmission rod (3), and the sprockets (16) are connected to each other through a chain transmission mechanism. The other output end of the motor (13) is fixedly connected to a worm gear (17), the upper surface of the housing (1) is fixedly connected to a connecting frame (18), the surface of the connecting frame (18) is rotatably connected to a worm wheel (19), and the worm wheel (19) and the worm gear (17) mesh with each other. The worm wheel (19) is provided with a limiting groove (20) inside. The connecting frame (18) is movably connected to a pull rod (21), and the pull rod (21) is slidably connected to a steel ball (23), and the size of the steel ball (23) matches the size of the limiting groove (20). The steel balls (23) are fixedly connected to a first spring (24), one end of the pull rod (21) is fixedly connected to a toothed column (25), and one end of the rotating rod (27) is fixedly connected to a first gear (28), and the first gear (28) and the toothed column (25) mesh with each other. The fixing mechanism includes a support plate (32) fixedly connected inside the box (1), a placement plate (33) slidably connected inside the support plate (32), a connecting plate (34) fixedly connected to one end of the placement plate (33), a connecting rod (36) rotatably connected to one side of the connecting plate (34), and a clamping plate (37) rotatably connected to the upper surface of the support plate (32), and one end of the clamping plate (37) and one end of the connecting rod (36) rotatably connected; The circulation mechanism includes a pump (10) fixedly connected to the upper surface of the housing (1), the output end of the pump (10) is fixedly connected to the circumferential surface of the spray frame (8), a liquid storage tank (12) is fixedly connected inside the housing (1), an inlet pipe (11) is fixedly connected between the input end of the pump (10) and the liquid storage tank (12), a drain pipe (31) is fixedly connected between the output end of the pump (10) and the spray frame, a collection rack (38) is provided on the lower surface of the support plate (32), and a sealing mechanism is provided inside the collection rack (38).
2. The ship parts processing device according to claim 1, characterized in that, The surface of the connecting frame (18) is fixedly connected to a sleeve (22), and the pull rod (21) and the sleeve (22) are fixed to each other by a spring and a first spring (24).
3. The ship parts processing device according to claim 1, characterized in that, A second spring (35) is fixedly connected between the upper surface of the connecting plate (34) and the upper surface of the support plate (32). Both the support plate (32) and the placement plate (33) have multiple filter holes inside.
4. The ship parts processing device according to claim 1, characterized in that, The sealing mechanism includes a horizontal plate fixedly connected inside the collection rack (38), a float plate (39) slidably connected inside the horizontal plate, a drain port at one end of the collection rack (38), and one end of the drain port communicating with the upper surface of the storage tank (12). The size of the float plate (39) matches the size of the drain port, and a third spring (40) is fixedly connected between the upper surface of the float plate (39) and the lower surface of the horizontal plate.