A device and method for processing a paper box
The automated folding mechanism, which synchronizes the adjustment components and folding mechanism, solves the problems of multi-size adaptation and alternating use of equipment in the processing of wood substitute cardboard boxes, achieving efficient and low-damage cardboard processing, and improving yield and folding durability.
Patent Information
- Application Number
- CN202410445778.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2044-04-15
AI Technical Summary
In the current process of processing wood-based cardboard boxes, it is necessary to frequently change the pressure plates of different sizes, which is cumbersome. The alternating use of multiple devices leads to low efficiency, and the cardboard is easily damaged during folding, affecting the yield rate.
Employing a synchronous adjustment component and folding mechanism, the folding plate driven by a robotic arm and an electric telescopic rod automatically folds the wood substitute paperboard. Combined with an adsorption component and a pressure holding mechanism, it achieves multi-size adaptation and reduces the need for alternating use of devices.
It simplifies the operation process, improves processing efficiency, reduces cardboard damage, increases yield, and enhances edge durability.
Smart Images

Figure CN118082293B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wood substitute carton processing, in particular to a wood substitute carton processing device and a wood substitute carton processing method. BACKGROUND
[0002] A wood substitute carton is a carton or paperboard produced using plant fibers or other raw materials that replace traditional wood. The wood substitute carton is made of renewable resources or recycled paper pulp as raw materials to reduce the demand for natural wood and help reduce the impact on the environment. At the same time, the wood substitute carton has higher pressure capacity than ordinary cartons, so it is widely used in heavy goods packaging and transportation fields and is gradually favored by more and more enterprises and consumers.
[0003] The existing wood substitute carton needs to be edge folded during processing. First, any two edges of a piece of wood substitute paperboard are cut with notches (as shown in Figure 11 ), to determine the edge folding position and subsequent corner folding operation. When edge folding the wood substitute paperboard, pressure needs to be applied to the edge folding position. The existing method is to directly use a rectangular plate to press down. Different sizes of pressing plates need to be replaced for different batches of wood substitute cartons of different sizes, which is tedious and time-consuming. In the existing processing process, when the wood substitute paperboard is moved to different work areas, a special moving device is needed, and the wood substitute paperboard needs to be clamped. After the edge folding operation is completed, the moving device needs to be used again to move the edge-folded wood substitute paperboard out of the workbench. The whole process is tedious and requires multiple different devices to alternate and work on the wood substitute paperboard. Moreover, many existing edge folding plates are vertical plate structures that directly extrude and fold the edge folding part, which can easily damage the contact part of the wood substitute paperboard and the edge folding plate, affecting the yield of the product. SUMMARY
[0004] The present application provides a wood substitute carton processing device and a wood substitute carton processing method, which solves the problems in the background art.
[0005] The application provides a wood substitute carton processing device, which comprises a workbench for placing wood substitute cartons and a receiving plate located above the workbench, the receiving plate is detachably connected to a mechanical arm above, a first electric telescopic rod is rotatably connected to the center of the receiving plate, the fixed end of the first electric telescopic rod is connected to a driving source, the fixed end of the first electric telescopic rod is provided with an outward expansion assembly, the telescopic end of the first electric telescopic rod is connected to a pressing limiting mechanism, four adjusting grooves are circumferentially arranged at the bottom end of the receiving plate, a second electric telescopic rod is slidably connected to each adjusting groove, a first spring is fixedly connected between the fixed end of the second electric telescopic rod and the side wall of the adjusting groove, the telescopic end of the front and rear second electric telescopic rods is provided with a first flanging mechanism, and the telescopic end of the left and right second electric telescopic rods is provided with a second flanging mechanism; the pressing limiting mechanism comprises four right-angle pressing plates which are arranged in a matrix, the right-angle pressing plates are connected to a synchronous adjusting assembly through connecting rods, a through hole is arranged in the right-angle pressing plate, and a suction assembly is arranged in the through hole; a rectangular rod is fixedly connected to the upper end of the right-angle pressing plate; the first flanging mechanism comprises a limiting rod fixedly connected to the telescopic end of the second electric telescopic rod, a first connecting plate fixedly connected to the bottom end of the limiting rod, and a first flanging plate fixedly connected to the bottom end of the first connecting plate; the second flanging mechanism comprises a transverse plate fixedly connected to the telescopic end of the second electric telescopic rod, rectangular holes are arranged on the front and back sides of the transverse plate, the left and right ends of the limiting rod on the front side are slidably connected to the rectangular holes on the front side of the two transverse plates, the left and right ends of the limiting rod on the back side are slidably connected to the rectangular holes on the back side of the two transverse plates, a second connecting plate is fixedly connected to the bottom end of the transverse plate, and a second flanging plate is fixedly connected to the bottom end of the second connecting plate; and the bottom end of each of the two second flanging plates is provided with a folding angle assembly.
[0006] In a possible implementation mode, the outward expansion assembly comprises a plum blossom cam fixedly connected to the fixed end of the first electric telescopic rod, sliding grooves are arranged on the side edges of the plum blossom cam, four ejection rods are slidably connected to the sliding grooves, the other ends of the front and rear two ejection rods are slidably connected to the vertical grooves arranged in the front and rear two first connecting plates respectively, and the other ends of the other two ejection rods are slidably connected to the limiting grooves arranged in the left and right two second connecting plates respectively.
[0007] In a possible implementation manner, the synchronous adjusting assembly comprises a rectangular frame, the upper end of the rectangular frame is rotationally connected with the telescopic end of the first electric telescopic rod, a rotating disc is rotationally connected in the cavity in the rectangular frame, a rotating motor is arranged in the middle of the rotating disc, the rotating motor is fixedly connected in the cavity in the rectangular frame, four arc-shaped grooves are formed in the rotating disc along the circumferential direction of the rotating disc, one end of the arc-shaped groove is close to the center of the rotating disc, and the other end of the arc-shaped groove is close to the edge of the rotating disc, four groups of rectangular limiting slide rods are fixedly connected in the cavity in the rectangular frame, each group of rectangular limiting slide rods comprises two symmetrically arranged rectangular limiting slide rods, a rectangular channel is formed in the middle of the two rectangular limiting slide rods, rectangular through holes are formed in the middle positions of the periphery of the rectangular frame, the rectangular through holes are arranged in one-to-one correspondence with the rectangular channels, a moving rod is slidably connected in the rectangular channel, the upper end of the moving rod is fixedly connected with a pushing rod, the pushing rod is slidably connected in the arc-shaped groove, and the side, close to the rectangular through hole, of the moving rod is fixedly connected with a connecting rod.
[0008] In a possible implementation manner, the first folding edge plate and the second folding edge plate are identical in shape, the first folding edge plate comprises two vertical portions and an intermediate inclined portion, the inclined portions of the front and rear first folding edge plates are arranged close to each other from top to bottom, and the length of the upper vertical portion of the first folding edge plate is shorter than the length of the upper vertical portion of the second folding edge plate.
[0009] In a possible implementation manner, the adsorbing assembly comprises a suction disc arranged in the through hole, the upper end of the suction disc is connected in communication with a telescopic hose, the plurality of telescopic hoses are connected in communication on the vacuum air pump through the receiving plate, and the vacuum air pump is fixedly connected to the upper end of the receiving plate.
[0010] In a possible implementation manner, the folding angle assembly comprises a connecting block fixedly connected to the bottom end of the second folding edge plate, a placing groove is formed in the middle of the connecting block, two accommodating grooves are formed in the front and rear opposite ends of the two connecting blocks, the accommodating grooves are arranged in communication with the placing groove, a double-shaft motor is fixedly arranged in the middle of the placing groove, rotating shafts are connected to the front and rear ends of the double-shaft motor, a driving bevel gear is fixedly connected to the other end of the rotating shaft, a pushing block is slidably connected in the accommodating groove, a threaded hole is formed in the side, close to the placing groove, of the pushing block, a threaded rod is threadedly connected in the threaded hole, the other end of the threaded rod is rotationally connected to the inner wall of the placing groove, a driven bevel gear is fixedly connected to the threaded rod, and the driven bevel gear is meshingly connected with the driving bevel gear.
[0011] In a possible implementation manner, the two pushing blocks arranged on the same connecting block are symmetrically arranged, and the ends, away from the accommodating grooves, of the opposite sides of the two pushing blocks are arranged in an inclined manner.
[0012] In a possible implementation mode, the pressure maintaining mechanism is arranged on the opposite surface of the two first flanging plates, the opposite surface of the first flanging plate is provided with a U-shaped groove, and the pressure maintaining plate is fixedly connected in the U-shaped groove through a spring, and the upper ends of the two pressure maintaining plates are inclined from top to bottom and close to each other.
[0013] In a possible implementation mode, in addition, the application further provides a processing method of the wood substitute carton, and specifically comprises the following steps:
[0014] First step: start the synchronous adjusting assembly, adjust the size of the wood substitute carton of the same batch, and fix the position of the right-angle pressing plate.
[0015] Second step: start the outward expanding assembly, and make the upper vertical part of the first flanging plate and the second flanging plate contact the side of the wood substitute carton to be processed.
[0016] Third step: move the mechanical arm to the uppermost end of the wood substitute carton to be processed until the pressing limiting mechanism contacts the upper end surface of the wood substitute carton, start the adsorption assembly to adsorb the upper end surface of the wood substitute carton, and move the adsorbed wood substitute carton to the upper end of the workbench.
[0017] Fourth step: move the first flanging mechanism and the second flanging mechanism upward, first fold the front and rear sides of the wood substitute carton, and then fold the left and right sides of the wood substitute carton.
[0018] Fifth step: after the wood substitute carton is folded, the pressure maintaining mechanism further presses the flanging of the wood substitute carton to prolong the durability of the crease.
[0019] Sixth step: start the folding angle assembly to fold the flanging of the left and right sides of the wood substitute carton, and then complete the flanging processing of the wood substitute carton, and directly move the flanging completed wood substitute carton to the next process.
[0020] The one or more technical solutions in the embodiment of the application have at least one of the following technical effects:
[0021] 1. According to the wood substitute carton processing device and the wood substitute carton processing method provided by the embodiment of the application, the synchronous adjusting assembly is arranged to adjust the distance between the four right-angle pressing plates to adapt to the size of the wood substitute carton of different sizes, direct adjustment is performed without frequent replacement operation, the right-angle pressing plate can adsorb the wood substitute carton while pressing the wood substitute carton, a plurality of different devices are not needed to be used alternately to process the wood substitute carton, the operation process is reduced, the processing time is saved, the overall structure is simple, the wood substitute carton can be moved in different working areas while the pressing operation is completed.
[0022] 2. According to the embodiments of the present invention, a wood substitute cardboard box processing device and a wood substitute cardboard box processing method are provided. The wood substitute cardboard box is folded by a first folding mechanism and a second folding mechanism. The shapes of the first folding plate and the second folding plate are used to slowly fold the edges, thereby reducing damage to the wood substitute cardboard box and increasing the yield of the product.
[0023] 3. The wood-substitute carton processing device and method provided in the embodiments of the present invention, through the set corner folding component, can complete the corner folding operation on the same side simultaneously under the action of one drive, which is convenient, fast and simple to operate.
[0024] 4. The wood substitute carton processing device and method provided in the embodiments of the present invention can further compress the wood substitute carton by means of the pressure-holding component, thereby increasing the durability of the folded edge and facilitating subsequent operations on the folded edge. Attached Figure Description
[0025] Figure 1 This is a first-view structural schematic diagram of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0026] Figure 2 This is a second-view structural schematic diagram (excluding the robotic arm) of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0027] Figure 3 yes Figure 2 A bottom view of the structure.
[0028] Figure 4 This is a partial cross-sectional view of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0029] Figure 5 This is a partial cross-sectional view of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0030] Figure 6 This is a schematic diagram of the right-angle pressure plate structure of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0031] Figure 7 This is a cross-sectional view of the synchronous adjustment component of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0032] Figure 8 This is a partial cross-sectional view of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0033] Figure 9 This is a schematic diagram of the structure of the second folding plate of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0034] Figure 10 This is a structural cross-sectional view of the corner folding component of a wood substitute carton processing device provided in an embodiment of the present invention.
[0035] Figure 11 This is a schematic diagram of the processing of a wood substitute cardboard box processing device provided in an embodiment of the present invention.
[0036] In the diagram: 1. Workbench; 2. Receiving plate; 20. First electric telescopic rod; 21. Adjustment groove; 22. Second electric telescopic rod; 23. First spring; 3. Outward expansion assembly; 31. Plum blossom shaped cam; 32. Sliding groove; 33. Ejector rod; 4. Pressing limit mechanism; 41. Right-angle pressure plate; 42. Connecting rod; 43. Synchronous adjustment assembly; 431. Rectangular frame; 432. Rotating disk; 433. Rotating motor; 434. Arc groove; 435. Rectangular limit slide rod; 436. Rectangular through hole; 437. Moving rod; 438. Push rod; 44. Adsorption assembly; 441. Suction... 442. Disc; 443. Telescopic hose; 444. Vacuum pump; 45. Rectangular rod; 5. No. 1 folding mechanism; 51. Limiting rod; 52. First connecting plate; 53. First folding plate; 6. No. 2 folding mechanism; 61. Horizontal plate; 62. Rectangular hole; 63. Second connecting plate; 64. Second folding plate; 7. Corner assembly; 71. Connecting block; 72. Placement groove; 73. Clearance groove; 74. Dual-axis motor; 75. Rotating shaft; 76. Driving bevel gear; 77. Pushing block; 78. Threaded rod; 79. Driven bevel gear; 8. Pressure holding mechanism; 81. U-shaped groove; 82. Pressure holding plate. Detailed Implementation
[0037] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0038] Please see Figure 1 , Figure 2 and Figure 4A wood-substitute cardboard box processing device includes a workbench 1 for placing the wood-substitute cardboard boxes and a receiving plate 2 located above the workbench 1. The upper part of the receiving plate 2 is detachably connected to a robotic arm. A first electric telescopic rod 20 is rotatably connected through the center of the receiving plate 2. The fixed end of the first electric telescopic rod 20 is connected to a drive source. An expansion component 3 is provided at the fixed end of the first electric telescopic rod 20. The telescopic end of the first electric telescopic rod 20 is connected to a pressing and limiting mechanism 4. Four adjustment slots 21 are circumferentially opened at the bottom end of the receiving plate 2. A second electric telescopic rod 22 is slidably connected in each adjustment slot 21. A first spring 23 is fixedly connected between the fixed end of the second electric telescopic rod 22 and the side wall of the adjustment slot 21. The first spring 23 plays a buffering role during the movement of the second electric telescopic rod 22. A first folding mechanism 5 is provided at the telescopic ends of the front and rear second electric telescopic rods 22, and a second folding mechanism 6 is provided at the telescopic ends of the left and right second electric telescopic rods 22.
[0039] During operation, the robotic arm is moved to the top of the wood substitute carton to be processed until the pressing and limiting mechanism 4 adsorbs the upper surface of the wood substitute carton. The adsorbed wood substitute carton is then moved to the top of the workbench 1. The area of the wood substitute carton to be processed is larger than the area of the workbench 1. During this process, the first folding mechanism 5 and the second folding mechanism 6 are moved away from each other under the action of the expansion component 3. Under the action of the second electric telescopic rod 22, the first folding mechanism 5 and the second folding mechanism 6 are at the bottom position.
[0040] See Figure 4 and Figure 7 The expansion component 3 includes a plum blossom-shaped cam 31 fixedly connected to the fixed end of the first electric telescopic rod 20. A sliding groove 32 is provided on the side of the plum blossom-shaped cam 31. Four ejector rods 33 are slidably connected in the sliding groove 32. The other ends of the front and rear ejector rods 33 are slidably connected in the vertical grooves opened on the front and rear first connecting plates 52, respectively. The other ends of the other two ejector rods 33 are slidably connected in the limiting grooves opened on the left and right second connecting plates 63, respectively.
[0041] During operation, the drive source on the first electric telescopic rod 20 is activated. The drive source can be a motor. While driving the first electric telescopic rod 20 to rotate, it also drives the plum blossom-shaped cam 31 to rotate. One end of the four ejector rods 33 located in the sliding groove 32 is limited by the vertical groove and the limiting groove, respectively. The four ejector rods 33 move from the recess of the initial sliding groove 32 to the protrusion, pushing the first connecting plate 52 and the second connecting plate 63 on opposite sides to a state of being far apart.
[0042] See Figure 1 , Figure 8 and Figure 9The first folding mechanism 5 includes a limiting rod 51 fixedly connected to the telescopic end of the second electric telescopic rod 22. The bottom end of the limiting rod 51 is fixedly connected to a first connecting plate 52, and the bottom end of the first connecting plate 52 is fixedly connected to a first folding plate 53. The second folding mechanism 6 includes a transverse plate 61 fixedly connected to the telescopic end of the second electric telescopic rod 22. Rectangular holes 62 are provided on both the front and rear sides of the transverse plate 61. The left and right ends of the limiting rod 51 on the front side are slidably connected to the rectangular holes 62 on the front side of the two transverse plates 61, and the left and right ends of the limiting rod 51 on the rear side are slidably connected to the rectangular holes 62 on the rear side of the two transverse plates 61. The bottom end of the transverse plate 61 is fixedly connected to a second connecting plate 63, and the bottom end of the second connecting plate 63 is fixedly connected to a second folding plate 64. The bottom ends of the two second folding plates 64 are provided with folding corner components 7. The first folded edge plate 53 and the second folded edge plate 64 have the same shape. The length of the first folded edge plate 53 is shorter than the length of the second folded edge plate 64. The first folded edge plate 53 consists of two vertical parts at the top and bottom and a middle inclined part. The inclined parts of the two first folded edge plates 53 are arranged close to each other from top to bottom. The length of the upper vertical part of the first folded edge plate 53 is shorter than the length of the upper vertical part of the second folded edge plate 64. The height of the bottom of the first folded edge plate 53 is higher than the height of the bottom of the second folded edge plate 64.
[0043] During operation, when the cardboard box is moved onto the workbench 1, the bottom edges of the first folding plate 53 and the second folding plate 64 do not contact the side of the workbench 1 during placement. When performing the folding operation, the drive source on the first electric telescopic rod 20 is activated again, causing the plum blossom-shaped cam 31 to rotate until the four ejector rods 33 move from the protrusions of the sliding groove 32 to the recesses. During this process, the position of the limiting rod 51 relative to the horizontal plate 61 moves to accommodate the movement of the first connecting plate 52 and the second connecting plate 63. At this time, the uppermost vertical parts of the first folding plate 53 and the second folding plate 64 contact the side of the cardboard box to be processed. Then, the second electric telescopic rod 22 is activated simultaneously, pulling the first folding plate 53... The first folding plate 53 and the second folding plate 64 move upward. Since the upper end of the first folding plate 53 is shorter, the inclined part on the first folding plate 53 will first contact the side of the substitute wood carton, folding the front and rear sides of the substitute wood carton upward. Then the second electric telescopic rod 22 continues to move upward until the vertical part at the lower end of the first folding plate 53 is completely in contact with the folded edge of the substitute wood carton. The inclined part of the second folding plate 64 will begin to contact the side of the substitute wood carton, folding the left and right sides of the substitute wood carton upward until the lower end of the second folding plate 64 contacts the folded edge of the substitute wood carton. The second electric telescopic rod 22 stops moving upward. At this time, the folding corner assembly 7 is activated to bend the front and rear sides of the left and right sides of the substitute wood carton towards the front and rear sides of the substitute wood carton.
[0044] See Figure 1 , Figure 8 ,Figure 9 , Figure 10 and Figure 11 The angle-folding assembly 7 includes a connecting block 71 fixedly connected to the bottom end of the second folding plate 64. A placement groove 72 is provided in the middle of the connecting block 71. Two clearance grooves 73 are provided at the front and rear of the opposite ends of the two connecting blocks 71. The clearance grooves 73 are connected to the placement groove 72. A dual-axis motor 74 is fixedly installed in the middle of the placement groove 72. Rotating shafts 75 are connected to the front and rear ends of the dual-axis motor 74. A support ring is rotatably connected to the rotating shaft 75. The support ring is connected inside the placement groove 72 and serves to support the rotating shaft 75. A driving bevel gear 76 is fixedly connected to the other end of the rotating shaft 75. A pushing block 77 is slidably connected in the clearance groove 73. A threaded hole is provided on the side of the pushing block 77 near the placement groove 72. A threaded rod 78 is threadedly connected in the threaded hole. The other end of the threaded rod 78 is rotatably connected to the inner wall of the placement groove 72. A driven bevel gear 79 is fixedly connected to the threaded rod 78 and meshes with the driving bevel gear 76. Two push blocks 77 located on the same connecting block 71 are symmetrically arranged, and the ends of the two push blocks 77 that are away from the relief groove 73 on opposite sides are inclined.
[0045] When in operation, the dual-axis motor 74 is started, which drives the rotating shafts 75 on the front and rear sides to rotate. The driving bevel gear 76 will mesh with the driven bevel gear 79 on the threaded rod 78 to rotate, driving the threaded rod 78 to rotate. At the same time, the threaded rod 78 will drive the pushing block 77 to move away from the relief groove 73. The pushing block 77 will push the front and rear ends of the left and right sides of the substitute wood carton to bend towards the front and rear folding edges of the substitute wood carton.
[0046] See Figure 5 and Figure 6 The pressing and limiting mechanism 4 includes four right-angled pressure plates 41 arranged in a matrix. The right-angled pressure plates 41 are all connected to the synchronous adjustment component 43 through connecting rods 42. The right-angled pressure plates 41 have through holes, and adsorption components 44 are installed in the through holes. A rectangular rod 45 is fixedly connected to the upper end of the right-angled pressure plate 41 at a right angle.
[0047] During operation, the four right-angle pressure plates 41 simultaneously press down on the edges of the substitute wood carton that need to be folded, so as to facilitate the perpendicularity of the crease line when the first folding plate 53 and the second folding plate 64 fold the side of the substitute wood carton. The rectangular rod 45 on the right-angle pressure plate 41 provides support and fixation to the inside of the fold when the substitute wood carton is folded, so as to determine the position of the fold. The synchronous adjustment component 43 on the right-angle pressure plate 41 can adjust the position of the four right-angle pressure plates 41 synchronously to accommodate the pressing of the fold at the edge of the substitute wood carton of different sizes. When the synchronous adjustment component 43 is working, the adsorption component 44 does not perform adsorption operation on the substitute wood carton.
[0048] Continue reading Figure 5 andFigure 7 The synchronous adjustment component 43 includes a rectangular frame 431. The upper end of the rectangular frame 431 is rotatably connected to the telescopic end of the first electric telescopic rod 20. A rotating disk 432 is rotatably connected inside the cavity of the rectangular frame 431. A rotating motor 433 is disposed in the middle of the rotating disk 432 and is fixedly connected inside the cavity of the rectangular frame 431. Four arc-shaped grooves 434 are formed on the rotating disk 432 along its circumference. One end of the arc-shaped groove 434 is close to the center of the rotating disk 432, and the other end is close to the edge of the rotating disk 432. Four sets of [unclear] are fixedly connected inside the cavity of the rectangular frame 431. A rectangular limiting slide bar 435 is provided. Each set of rectangular limiting slide bars 435 consists of two symmetrically arranged rectangular limiting slide bars 435. A rectangular channel is formed between the two rectangular limiting slide bars 435. A rectangular through hole 436 is provided in the middle of the four sides of the rectangular frame 431. The rectangular through hole 436 and the rectangular through slot are positioned in a one-to-one correspondence. A moving rod 437 is slidably connected in the rectangular channel. A pushing rod 438 is fixedly connected to the upper end of the moving rod 437. The pushing rod 438 is slidably connected in the arc groove 434. A connecting rod 42 is fixedly connected to the side of the moving rod 437 near the rectangular through hole 436.
[0049] During operation, the rotating motor 433 is started, which drives the rotating disk 432 to rotate. As the rotating disk 432 rotates, it will drive multiple push rods 438 to move in the arc groove 434. The moving rod 437 connected to the push rod 438 moves in the rectangular channel and moves to the outside of the rectangular through hole 436 until it drives the connecting rod 42 to push the right angle pressure plate 41 to move outward. Adjust it to a suitable position according to the size of the folding edge required for the wood substitute carton until the right angle edge of the right angle pressure plate 41 coincides with the folding edge line.
[0050] The adsorption assembly 44 includes a suction cup 441 disposed in a through hole. The upper end of the suction cup 441 is connected to a telescopic hose 442. Multiple telescopic hoses 442 pass through the receiving plate 2 and are connected to a vacuum pump 443. The vacuum pump 443 is fixedly connected to the upper end of the receiving plate 2.
[0051] When the adsorption component 44 is working, when the right-angle pressure plate 41 is attached to the upper end of the substitute wood carton, the bottom end of the suction cup 441 is pressed down to the upper end of the substitute wood carton. The vacuum pump 443 is started to make the suction cup 441 have a stronger adsorption force on the substitute wood carton. This is to move the substitute wood carton to different work areas, and to make the right-angle pressure plate 41 press down more stably when the substitute wood carton is folded.
[0052] See Figure 9It also includes a pressure holding mechanism 8. The opposite surfaces of the two first folded edge plates 53 are provided with a pressure holding mechanism 8. The opposite surfaces of the first folded edge plates 53 are provided with a U-shaped groove 81. A pressure holding plate 82 is fixedly connected in the U-shaped groove 81 by a spring. The upper ends of the two pressure holding plates 82 are inclined close to each other from top to bottom. The opposite surfaces of the two second folded edge plates 64 are also provided with a pressure holding mechanism 8.
[0053] The pressure holding mechanism 8 further presses the folded edge of the wood substitute carton. Under the action of the spring, the pressure holding plate 82 protrudes out of the outer side of the U-shaped groove 81. When the pressure holding plate 82 is squeezed by the side of the worktable 1, the side of the pressure holding plate 82 and the side of the first folding plate 53 are on the same plane. After the first folding plate 53 is in this position, the pressure holding plate 82 can press the front and rear sides of the wood substitute cardboard close together, so that the folded edge of the wood substitute carton and the inner angle of the bottom of the wood substitute carton are less than 90 degrees. When the pressure holding plate 82 presses the left and right sides of the wood substitute cardboard, the left and right folded edges of the wood substitute carton tend to approach each other due to the action of the rectangular rod 45. However, the folded edge of the wood substitute carton and the inner angle of the bottom of the wood substitute carton are equal to 90 degrees, and it does not affect the normal operation of the corner folding assembly 7.
[0054] In addition, the present invention also provides a method for processing wood substitute cardboard boxes, specifically including the following steps:
[0055] Step 1: Activate the synchronous adjustment component 43 to adjust the size of the same batch of wood substitute cartons and fix the position of the right angle pressure plate 41.
[0056] Step 2: Activate the expansion component 3 to bring the uppermost vertical part of the first folding plate 53 and the second folding plate 64 into contact with the side of the wood substitute carton to be processed.
[0057] Step 3: Move the robotic arm to the top of the wood substitute carton to be processed until the pressing limit mechanism 4 contacts the top surface of the wood substitute carton, and start the adsorption component 44 to adsorb the top surface of the wood substitute carton, and move the adsorbed wood substitute carton to the top of the workbench 1.
[0058] Step 4: Move the first folding mechanism 5 and the second folding mechanism 6 upwards to fold the front and back sides of the wood substitute carton first, and then fold the left and right sides of the wood substitute carton.
[0059] Step 5: After the wood substitute carton is folded, the pressure holding mechanism 8 applies further pressure to the folded edge of the wood substitute carton to prolong the durability of the crease.
[0060] Step 6: Activate the corner folding component 7 again to fold the corners of the left and right sides of the wood substitute carton, thereby completing the edge folding process of the wood substitute carton. Then, move the edge-folded wood substitute carton directly to the next process.
[0061] In embodiments of the present invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0062] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "connected," "installed," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, an integral connection, or a sliding connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0063] The embodiments described herein are preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A wood-substitute cardboard box processing device, characterized in that: The system includes a workbench (1) for placing the wood substitute cardboard boxes and a receiving plate (2) located above the workbench (1). The upper part of the receiving plate (2) is detachably connected to the robotic arm. A first electric telescopic rod (20) is rotatably connected through the center of the receiving plate (2). A drive source is connected to the fixed end of the first electric telescopic rod (20). An expansion component (3) is provided at the fixed end of the first electric telescopic rod (20). The telescopic end of the first electric telescopic rod (20) is connected to a pressing and limiting mechanism (4). Four adjustment slots (21) are circumferentially opened at the bottom of the receiving plate (2). A second electric telescopic rod (22) is slidably connected in each adjustment slot (21). A first spring (23) is fixedly connected between the fixed end of the second electric telescopic rod (22) and the side wall of the adjustment slot (21). A first folding mechanism (5) is provided at the telescopic ends of the front and rear second electric telescopic rods (22). A second folding mechanism (6) is provided at the telescopic ends of the left and right second electric telescopic rods (22). The first folding mechanism (5) includes a limiting rod (51) fixedly connected to the telescopic end of the second electric telescopic rod (22), a first connecting plate (52) fixedly connected to the bottom end of the limiting rod (51), and a first folding plate (53) fixedly connected to the bottom end of the first connecting plate (52). The second folding mechanism (6) includes a horizontal plate (61) fixedly connected to the telescopic end of the second electric telescopic rod (22). The horizontal plate (61) has rectangular holes (62) on both the front and rear sides. The left and right ends of the front limiting rod (51) are slidably connected in the rectangular holes (62) on the front side of the two horizontal plates (61). The left and right ends of the rear limiting rod (51) are slidably connected in the rectangular holes (62) on the rear side of the two horizontal plates (61). The bottom end of the horizontal plate (61) is fixedly connected to a second connecting plate (63). The bottom end of the second connecting plate (63) is fixedly connected to a second folding plate (64). The bottom ends of the two second folding plates (64) are provided with folding corner components (7). The expansion assembly (3) includes a plum blossom-shaped cam (31) fixedly connected to the fixed end of the first electric telescopic rod (20). A sliding groove (32) is provided on the side of the plum blossom-shaped cam (31). Four ejector rods (33) are slidably connected in the sliding groove (32). The other ends of the front and rear ejector rods (33) are slidably connected in the vertical grooves opened on the front and rear first connecting plates (52), respectively. The other ends of the other two ejector rods (33) are slidably connected in the limiting grooves opened on the left and right second connecting plates (63), respectively.
2. The wood-substitute cardboard box processing device according to claim 1, characterized in that: The pressing and limiting mechanism (4) includes four right-angled pressure plates (41) arranged in a matrix. The right-angled pressure plates (41) are all connected to the synchronous adjustment component (43) through the connecting rod (42). The right-angled pressure plates (41) have through holes, and the suction component (44) is installed in the through holes. A rectangular rod (45) is fixedly connected to the upper end of the right-angled pressure plate (41) at a right angle position.
3. The wood-substitute cardboard box processing device according to claim 2, characterized in that: The synchronous adjustment component (43) includes a rectangular frame (431). The upper end of the rectangular frame (431) is rotatably connected to the telescopic end of the first electric telescopic rod (20). A rotating disk (432) is rotatably connected inside the cavity of the rectangular frame (431). A rotating motor (433) is disposed in the middle of the rotating disk (432). The rotating motor (433) is fixedly connected inside the cavity of the rectangular frame (431). Four arc-shaped grooves (434) are opened along the circumference of the rotating disk (432). One end of the arc-shaped groove (434) is close to the center of the rotating disk (432), and the other end is close to the edge of the rotating disk (432). Four sets of... A rectangular limiting slide bar (435) is provided. Each set of rectangular limiting slide bars (435) consists of two symmetrically arranged rectangular limiting slide bars (435). A rectangular channel is formed in the middle of the two rectangular limiting slide bars (435). A rectangular through hole (436) is provided in the middle of the four sides of the rectangular frame (431). The rectangular through hole (436) and the rectangular through groove are positioned in a one-to-one correspondence. A moving rod (437) is slidably connected in the rectangular channel. A push rod (438) is fixedly connected to the upper end of the moving rod (437). The push rod (438) is slidably connected in the arc groove (434). A connecting rod (42) is fixedly connected to the side of the moving rod (437) near the rectangular through hole (436).
4. The wood-substitute cardboard box processing device according to claim 1, characterized in that: The first folded edge plate (53) and the second folded edge plate (64) have the same shape. The first folded edge plate (53) consists of two vertical parts at the top and bottom and a middle inclined part. The inclined parts of the two first folded edge plates (53) are arranged close to each other from top to bottom. The length of the upper vertical part of the first folded edge plate (53) is shorter than the length of the upper vertical part of the second folded edge plate (64).
5. The wood-substitute cardboard box processing device according to claim 2, characterized in that: The adsorption assembly (44) includes a suction cup (441) disposed in a through hole. The upper end of the suction cup (441) is connected to a telescopic hose (442). Multiple telescopic hoses (442) pass through the receiving plate (2) and are connected to a vacuum pump (443). The vacuum pump (443) is fixedly connected to the upper end of the receiving plate (2).
6. The wood-substitute cardboard box processing device according to claim 1, characterized in that: The angle-folding assembly (7) includes a connecting block (71) fixedly connected to the bottom end of the second folded edge plate (64). A placement groove (72) is provided in the middle of the connecting block (71). Two clearance grooves (73) are provided at the front and rear of the opposite ends of the two connecting blocks (71). The clearance grooves (73) are connected to the placement grooves (72). A dual-axis motor (74) is fixedly installed in the middle of the placement groove (72). Rotating shafts (75) are connected to the front and rear ends of the dual-axis motor (74). 5) The other end is fixedly connected to the driving bevel gear (76), and the push block (77) is slidably connected in the relief groove (73). The push block (77) has a threaded hole on the side near the placement groove (72). A threaded rod (78) is threadedly connected in the threaded hole. The other end of the threaded rod (78) is rotatably connected to the inner wall of the placement groove (72). A driven bevel gear (79) is fixedly connected to the threaded rod (78), and the driven bevel gear (79) meshes with the driving bevel gear (76).
7. The wood-substitute cardboard box processing device according to claim 1, characterized in that: Two push blocks (77) located on the same connecting block (71) are symmetrically arranged, and the ends of the two push blocks (77) that are away from the relief groove (73) on opposite sides are inclined.
8. The wood-substitute cardboard box processing device according to claim 1, characterized in that: It also includes a pressure holding mechanism (8). The opposite surfaces of the two first folded edge plates (53) are provided with a pressure holding mechanism (8). The opposite surfaces of the first folded edge plates (53) are provided with a U-shaped groove (81). A pressure holding plate (82) is fixedly connected in the U-shaped groove (81) by a spring. The upper ends of the two pressure holding plates (82) are inclined to each other from top to bottom. The opposite surfaces of the two second folded edge plates (64) are also provided with a pressure holding mechanism (8).
Citation Information
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