A strip bending and cutting mechanism
By designing a strip bending and cutting mechanism and adopting an automated feeding, bending and cutting device, the problem of low efficiency in manual operation of safety cores was solved, realizing an efficient and precise strip bending and cutting process, and improving the quality of finished products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- DONGGUAN YI CHENG AUTOMATIC EQUIP
- Filing Date
- 2024-06-07
- Publication Date
- 2026-06-30
AI Technical Summary
In existing technologies, the bending and cutting efficiency of fuse cores is low, the quality of finished products is poor, and the process mainly relies on manual operation, making it impossible to control the force.
A strip bending and cutting mechanism was designed, including a feeding device, a bending device and a cutting device. The mechanism is connected by a drive assembly arranged in parallel laterally and a linkage transmission to realize automatic feeding, bending and cutting of the strip. The bending and cutting process is completed synchronously by combining the longitudinal and lateral movements of the insert.
It enables automated batch processing of material strips, improves the efficiency and quality of bending and cutting, and ensures the consistency and precision of finished products.
Smart Images

Figure CN118617114B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of material strip cutting technology, and in particular to a material strip bending and cutting mechanism. Background Technology
[0002] The primary function of a fuse is overload protection. When a fuse is correctly positioned in a circuit, it will melt and break the circuit when the current abnormally rises to a certain level or temperature, thus protecting the circuit's safe operation.
[0003] In existing technology, the fuse core is generally made into a strip and then rolled into a roll for easy transportation. During the manufacturing process of electronic products, a section of the fuse core needs to be cut and installed inside the product, requiring the fuse core to be cut. Furthermore, because a relatively long fuse core needs to be accommodated within a limited space, it also needs to be bent before cutting. Figure 1 As shown, the material strip 11 is a straight strip with several through holes 12 and several waist-shaped grooves 13. During use, the fuse core material strip may break from the through holes 12 or from both sides of the waist-shaped grooves 13 during the loading of high current, thereby achieving the function of protecting the safe operation of the circuit.
[0004] Currently, most production lines rely on manual operation for processing. Workers need to bend the fuse core and then cut it with a special tool. This method makes it difficult to control the force during manual operation, resulting in low bending and cutting efficiency and poor product quality. Summary of the Invention
[0005] The purpose of this invention is to overcome the shortcomings of low efficiency in the prior art and provide a material strip bending and cutting mechanism; to realize automatic feeding, bending and cutting of material strip, to achieve batch processing, and to ensure the quality of material strip bending and cutting.
[0006] To achieve the above objectives, the present invention provides a strip bending and cutting mechanism, including a frame. A feeding device, a bending device, and a cutting device are arranged laterally side-by-side on the frame. The feeding device includes at least one insert, which is inserted longitudinally into the strip and moves laterally to feed the strip laterally. The bending device includes a connecting rod mounted on the frame. An upper bending member at one end and a lower bending member at the other end of the bending device are connected by the connecting rod and move longitudinally closer to each other to bend the strip. The cutting device includes an upper cutting component and a lower cutting component. The lower cutting component is installed inside the lower bending component. The upper cutting component moves longitudinally, pushing the lower cutting component backward to cut the strip.
[0007] Preferably, the feeding device includes a first transverse drive assembly and a first longitudinal drive assembly mounted on the frame; the bending device includes a second longitudinal drive assembly mounted on the frame; and the cutting device includes a third longitudinal drive assembly mounted on the frame. The first transverse drive assembly, the first longitudinal drive assembly, the second longitudinal drive assembly, and the third longitudinal drive assembly are arranged side by side in the transverse direction and are connected together in a transmission manner.
[0008] Preferably, the first lateral drive assembly includes a first rotating wheel, the first rotating wheel having a first groove inside, the first groove having a first rotating protrusion inside, and a first lateral drive block fixedly mounted at one end of the first rotating protrusion; the first longitudinal drive assembly includes a second rotating wheel, the second rotating wheel having a second groove inside, the second groove having a second rotating protrusion inside, and a first longitudinal drive block fixedly mounted at one end of the second rotating protrusion; the second longitudinal drive assembly includes a third rotating wheel, the third rotating wheel having a third groove inside, the third groove having a third rotating protrusion inside, and a second longitudinal drive block fixedly mounted at one end of the third rotating protrusion; the third longitudinal drive assembly includes a fourth rotating wheel, the fourth rotating wheel having a fourth groove inside, the fourth groove having a fourth rotating protrusion inside, and a third longitudinal drive block fixedly mounted at one end of the fourth rotating protrusion; the first rotating wheel, the second rotating wheel, the third rotating wheel, and the fourth rotating wheel are all mounted on a first rotating shaft and are driven to rotate by a drive motor.
[0009] Preferably, the feeding device further includes a transverse moving block mounted on the frame, the transverse moving block being drivenly connected to the first transverse driving component; a first longitudinal moving block is mounted above the transverse moving block, the first longitudinal moving block being drivenly connected to the first longitudinal driving component; an insert is mounted at the end of the first longitudinal moving block; the first longitudinal driving component drives the insert to be longitudinally inserted into the material belt, and moves laterally under the drive of the first transverse driving component, thereby driving the material belt to feed laterally.
[0010] Preferably, the frame is equipped with a first mounting rod, the transverse moving block is equipped with a second mounting rod, and a reset elastic element for resetting the transverse moving block is installed between the first mounting rod and the second mounting rod; the end of the first longitudinal moving block is provided with a first U-shaped groove, and the end of the first longitudinal driving block away from the second rotating protrusion is equipped with a fifth rotating protrusion, the fifth rotating protrusion being installed inside the first U-shaped groove, thereby driving the first longitudinal moving block to reciprocate longitudinally.
[0011] Preferably, the feeding device further includes a feeding auxiliary block installed at the end of the transverse moving block. The feeding auxiliary block is provided with a limiting groove for transverse feeding of the material strip. The feeding auxiliary block is provided with at least one insertion hole. The insert is inserted into the material strip through the insertion hole. The transverse moving block is provided with a sixth groove for installing the insert. The end of the insert extends outward through the sixth groove. The sixth groove is also provided with a first elastic element for driving the insert to extend outward. The side of the sixth groove is provided with an eighth groove. The insert is provided with a driving rod for driving the longitudinal movement of the insert. The driving rod drives the insert to move longitudinally together, compressing the first elastic element and locking it into the eighth groove.
[0012] Preferably, the bending device further includes a second longitudinal moving block and a third longitudinal moving block mounted on the frame. The second longitudinal moving block is equipped with an upper bending member, and the third longitudinal moving block is equipped with a lower bending member. The end of the second longitudinal moving block is provided with a second U-shaped groove, and the end of the second longitudinal moving block away from the third rotating protrusion is equipped with a sixth rotating protrusion, which is installed inside the second U-shaped groove. The end of the second longitudinal moving block away from the second U-shaped groove is equipped with a third U-shaped groove, and the end of the third longitudinal moving block is provided with a fourth U-shaped groove. The connecting rod is connected to the frame through a second rotating shaft and rotates around the second rotating shaft. One end of the connecting rod is equipped with a seventh rotating protrusion for installation inside the third U-shaped groove, and the other end is equipped with an eighth rotating protrusion for installation inside the fourth U-shaped groove. The second longitudinal moving block and the third longitudinal moving block are separated or moved closer to each other by the connecting rod.
[0013] Preferably, the upper bending member is provided with a first U-shaped groove, and the lower bending member is provided with a second U-shaped groove; the second longitudinal moving block is equipped with a first adjusting knob for adjusting the longitudinal position of the upper bending member, and the third longitudinal moving block is equipped with a second adjusting knob for adjusting the longitudinal position of the lower bending member; the upper bending member and the lower bending member are provided with mutually cooperating curved arc surfaces.
[0014] Preferably, the cutting device further includes a fourth longitudinal moving block mounted on the frame, on which an upper cutting component is mounted. The end of the fourth longitudinal moving block is provided with a fifth U-shaped groove. The end of the third longitudinal driving block away from the fourth rotating protrusion is provided with a ninth rotating protrusion. The ninth rotating protrusion is installed inside the fifth U-shaped groove and is used to drive the fourth longitudinal moving block to move longitudinally. The third longitudinal moving block is provided with a sliding groove for mounting a lower cutting component. The sliding groove is also provided with a second elastic element for driving the lower cutting component. One end of the lower bending component is provided with a fifth groove for accommodating the end of the lower cutting component. The second elastic element drives the lower cutting component to move longitudinally and insert it into the fifth groove.
[0015] Preferably, the lower cutting component has an insertion part that inserts into the fifth groove and a limiting protrusion for limiting the lower cutting component. The limiting protrusion is located on one side of the lower bending component. The upper bending component has a seventh groove for accommodating the end of the upper cutting component. The end of the upper cutting component also has a receiving groove for accommodating the insertion part. Guide blocks are provided on both sides of the receiving groove. The guide blocks are inserted into both sides of the insertion part to guide the insertion part into the receiving groove. The lower bending component also has a lower protrusion, and the upper bending component also has an upper groove that cooperates with the lower protrusion. When the lower bending component and the upper bending component approach each other, the lower protrusion is inserted into the upper groove. The upper cutting component has a third U-shaped groove, and the fourth longitudinal moving block is equipped with an adjusting bolt for adjusting the longitudinal position of the upper cutting component.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] This invention comprises a feeding device, a bending device, and a cutting device arranged horizontally side by side. The feeding device has an insert that moves longitudinally to insert into the material strip. Simultaneously, the insert moves laterally with the material strip, driving it to feed laterally. This longitudinal and lateral movement is repeated to achieve automatic lateral feeding of the material strip. The bending device has an upper bending member at one end and a lower bending member at the other end connected by a linkage, moving longitudinally closer to each other to automatically bend the material strip. They can move synchronously and connect in the middle to bend the strip. Simultaneously, the next station performs cutting. Bending and cutting occur simultaneously. At this time, the ends of the lower cutting component and the lower bending component are together in the middle. The upper cutting component moves longitudinally, pushing the lower cutting component backward to cut the material strip between the upper and lower cutting components. This allows for batch processing of the material strip while ensuring the quality of bending and cutting. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the material strip bending and cutting provided by the present invention;
[0020] Figure 2 This is a schematic diagram of the structure of a strip bending and cutting mechanism provided by the present invention;
[0021] Figure 3 This is a front structural diagram of the first lateral drive component, the first longitudinal drive component, the second longitudinal drive component, and the third longitudinal drive component provided by the present invention.
[0022] Figure 4 This is a side view of the first lateral drive assembly, the first longitudinal drive assembly, the second longitudinal drive assembly, and the third longitudinal drive assembly provided by the present invention.
[0023] Figure 5 This is a schematic diagram of the feeding device provided by the present invention;
[0024] Figure 6 This is an exploded view of the feeding device provided by the present invention;
[0025] Figure 7 This is a schematic diagram of the bending device provided by the present invention;
[0026] Figure 8 This is an exploded view of the bending device provided by the present invention;
[0027] Figure 9 This is a schematic diagram of the cutting device provided by the present invention;
[0028] Figure 10 This is a schematic diagram of the structure of the upper cutting component and the lower cutting component provided by the present invention;
[0029] Figure 11 This is an exploded view of the upper cutting component and the lower cutting component provided by the present invention.
[0030] The diagram includes:
[0031] 1. Frame; 2. Feeding device; 3. Bending device; 4. Cutting device; 21. Insert; 11. Material strip; 34. Connecting rod; 31. Upper bending component; 32. Lower bending component; 41. Upper cutting component; 42. Lower cutting component; 22. First transverse drive assembly; 23. First longitudinal drive assembly; 33. Second longitudinal drive assembly; 43. Third longitudinal drive assembly; 211. First rotating wheel; 212. First groove; 213. First rotating protrusion; 214. First transverse drive block; 221. Second rotating wheel; 222 223. Second groove; 224. Second rotating protrusion; 331. First longitudinal drive block; 332. Third rotating wheel; 333. Third rotating groove; 334. Second longitudinal drive block; 431. Fourth rotating wheel; 432. Fourth groove; 433. Fourth rotating protrusion; 434. Third longitudinal drive block; 51. First rotating shaft; 52. Drive motor; 24. Lateral motion block; 25. First longitudinal motion block; 15. First mounting rod; 26. Second mounting rod; 27. Reset elastic element; 251. First... 225. U-shaped groove; 241. Fifth rotating protrusion; 242. Feeding auxiliary block; 243. Limiting groove; 244. Insertion hole; 245. Sixth groove; 246. First elastic element; 247. Eighth groove; 248. Drive rod; 39. Second longitudinal movement block; 30. Third longitudinal movement block; 31. Second U-shaped groove; 32. Sixth rotating protrusion; 33. Third U-shaped groove; 34. Fourth U-shaped groove; 35. Second rotating shaft; 36. First U-shaped groove; 37. First adjusting knob 372. Second adjusting knob; 39. Curved arc surface; 44. Fourth longitudinal movement block; 441. Fifth U-shaped groove; 435. Ninth rotating protrusion; 45. Sliding groove; 451. Second elastic element; 322. Fifth groove; 421. Insertion part; 422. Limiting protrusion; 312. Seventh groove; 411. Receiving groove; 412. Guide block; 323. Lower protrusion; 313. Upper groove; 413. Third U-shaped groove; 414. Adjusting bolt; 341. Seventh rotating protrusion; 342. Eighth rotating protrusion. Detailed Implementation
[0032] The technical solution of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Please refer to Figures 1 to 11 The present invention provides a material strip bending and cutting mechanism.
[0034] like Figure 1 As shown, in this embodiment, the insert 21 is inserted into the through hole 12 on the material belt 11, and the insert 21 moves longitudinally, thereby driving the material belt 11 to move laterally, so as to realize the lateral feeding of the material belt 11.
[0035] like Figure 2 As shown, the material strip bending and cutting mechanism includes a frame 1. A feeding device 2, a bending device 3, and a cutting device 4 are installed side by side in the horizontal direction on the frame 1. The feeding device 2 includes a first horizontal drive assembly 22 and a first vertical drive assembly 23 mounted on the frame 1. It also includes three inserts 21 that are pulverically connected to the first horizontal drive assembly 22 and the first vertical drive assembly 23. The first vertical drive assembly 23 drives the inserts 21 to move longitudinally and inserts them into the through holes 12 on the material strip 11. The first horizontal drive assembly 22 drives the first vertical drive assembly 23 and the inserts 21 to move laterally together, thereby driving the material strip 11 to feed laterally and realizing automatic lateral feeding of the material strip 11.
[0036] The bending device 3 includes a second longitudinal drive assembly 33 mounted on the frame 1, a connecting rod 34 mounted on the frame 1, an upper bending member 31 mounted at one end and a lower bending member 32 mounted at the other end. The upper bending member 31 at one end and the lower bending member 32 at the other end of the bending device 3 are connected by the connecting rod 34 and, driven by the second longitudinal drive assembly 33, move longitudinally closer to each other to automatically bend the strip 11. The upper bending member 31 and the lower bending member 32 move synchronously through the connecting rod 34 and dock in the middle to bend the strip 11.
[0037] While bending, the next station performs cutting. Bending and cutting are performed simultaneously. The cutting device 4 includes a third longitudinal drive assembly 43 mounted on the frame 1, as well as an upper cutting component 41 and a lower cutting component 42. The lower cutting component 42 is installed inside the lower bending component 32 and is located in the middle along with the lower bending component 32. Under the longitudinal drive of the third longitudinal drive assembly 43, the upper cutting component 41 pushes the lower cutting component 42 backward to cut the strip 11 between the upper cutting component 41 and the lower cutting component 42, thus obtaining the bent finished product.
[0038] In this embodiment, the first lateral drive component 22, the first longitudinal drive component 23, the second longitudinal drive component 33, and the third longitudinal drive component 43 are arranged side by side in the lateral direction, installed together, and mechanically connected together.
[0039] In other embodiments, the first transverse drive component 22, the first longitudinal drive component 23, the second longitudinal drive component 33, and the third longitudinal drive component 43 can be independent of each other, and can be controlled in an orderly manner by the control system, or they can move together in an orderly manner to achieve transmission connection and realize automatic feeding, bending, and cutting of the material belt 11.
[0040] Furthermore, in other embodiments, the first lateral drive component 22 adopts a lateral drive cylinder, which drives laterally for a fixed distance; similarly, the first longitudinal drive component 23 adopts a first longitudinal drive cylinder, the second longitudinal drive component 33 adopts a second longitudinal drive cylinder, and the third longitudinal drive component 43 adopts a third longitudinal drive cylinder, all of which drive longitudinally for a fixed distance.
[0041] First, the control system controls the first longitudinal drive cylinder to drive the insert 21 to be inserted into the through hole 12 on the material belt 11;
[0042] Secondly, after the first longitudinal drive cylinder is in the longitudinal position, the control system controls the transverse drive cylinder to drive the first longitudinal drive cylinder and the insert 21 to move laterally together, thereby driving the material belt 11 to feed laterally. Thus, the longitudinal and transverse movements are repeated to realize the automatic transverse feeding of the material belt 11.
[0043] Next, the control system controls the second longitudinal drive cylinder to drive the upper bending member 31 to move longitudinally, and under the action of the connecting rod 34, the lower bending member 32 also moves longitudinally to bend the material strip 11.
[0044] Finally, the control system controls the third longitudinal drive cylinder to drive the upper cutting component 41 to move longitudinally, pushing the lower cutting component 42 to retract, cutting the material strip 11 to obtain the bent finished product.
[0045] like Figure 2 As shown, in this embodiment, the first lateral drive component 22, the first longitudinal drive component 23, the second longitudinal drive component 33 and the third longitudinal drive component 43 are integrated together and driven by the same drive motor 52.
[0046] Specifically, the first lateral drive assembly 22 includes a first rotating wheel 211, the first rotating wheel 211 having a first groove 212 inside, the first groove 212 having a first rotating protrusion 213 inside, and a first lateral drive block 214 fixedly mounted at one end of the first rotating protrusion 213; the first groove 212 has a lateral distance difference, thereby realizing the lateral movement of the first lateral drive block 214. In order to further ensure the stability of the lateral movement, the lower part of the first lateral drive block 214 is equipped with a first lateral slider 215 and a first lateral slide rail 216 mounted on the frame 1. The first lateral drive block 214 moves laterally back and forth on the first lateral slide rail 216 through the first lateral slider 215, thereby ensuring the stability of the lateral movement of the first lateral drive block 214.
[0047] The first longitudinal drive assembly 23 includes a second rotating wheel 221. The second rotating wheel 221 has a second groove 222 inside. The second groove 222 has a second rotating protrusion 223 inside. One end of the second rotating protrusion 223 is fixedly mounted with a first longitudinal drive block 224. The second groove 222 has a radial difference around its circumference. The second rotating protrusion 223 slides inside the second groove 222, thereby realizing the longitudinal movement of the first longitudinal drive block 224. Similarly, in order to ensure the stability of the longitudinal movement of the first longitudinal drive block 224, the lower part of the first longitudinal drive block 224 is equipped with a first longitudinal slider 227 and a first longitudinal slide rail 226 mounted on the frame 1.
[0048] Similarly, the second longitudinal drive assembly 33 includes a third rotating wheel 331, the third rotating wheel 331 has a third groove 332 inside, the third groove 332 is equipped with a third rotating protrusion 333 inside, and a second longitudinal drive block 334 is fixedly installed at one end of the third rotating protrusion 333; the third groove 332 has a radial difference in circumference, and the third rotating protrusion 333 slides inside the third groove 332, thereby realizing the longitudinal movement of the second longitudinal drive block 334. At the same time, a second longitudinal slider 337 and a second longitudinal slide rail 336 mounted on the frame 1 are installed at the lower part of the second longitudinal drive block 334.
[0049] Similarly, the third longitudinal drive assembly 43 includes a fourth rotating wheel 431, the fourth rotating wheel 431 has a fourth groove 432 inside, the fourth groove 432 is equipped with a fourth rotating protrusion 433 inside, and a third longitudinal drive block 434 is fixedly installed at one end of the fourth rotating protrusion 433; the fourth groove 432 has a radial difference in circumference, and the fourth rotating protrusion 433 slides inside the fourth groove 432, thereby realizing the longitudinal movement of the third longitudinal drive block 434. At the same time, a third longitudinal slider 437 and a third longitudinal slide rail 436 mounted on the frame 1 are installed at the lower part of the third longitudinal drive block 434.
[0050] like Figure 3 and Figure 4 As shown, the first rotating wheel 211, the second rotating wheel 221, the third rotating wheel 331, and the fourth rotating wheel 431 are all fixedly mounted on the first rotating shaft 51 and arranged laterally, rotating together with the first rotating shaft 51, and driven by a drive motor 52. The rotation of the drive motor 52 controls the first lateral drive block 214, the first longitudinal drive block 224, the second longitudinal drive block 334, and the third longitudinal drive block 434 to move together in an orderly manner, thereby realizing the orderly movement of each action and realizing their respective lateral and longitudinal movements.
[0051] like Figure 5 and Figure 6 As shown, the feeding device 2 also includes a transverse moving block 24 mounted on the frame 1. The transverse moving block 24 is connected to the first transverse driving assembly 22. In this embodiment, the transverse moving block 24 is not fixedly connected to the first transverse driving block 214, and a reset elastic element 27 is used for reset. In other embodiments, the transverse moving block 24 can be fixedly connected to the first transverse driving block 214 and move laterally together. To ensure the stability of the transverse movement of the first transverse driving block 214, a slider and a slide rail are also used in cooperation.
[0052] like Figure 5 and Figure 6 As shown, a first longitudinal moving block 25 is installed above the transverse moving block 24. The first longitudinal moving block 25 is connected to the first longitudinal driving component 23. In order to ensure the stability of the transverse movement of the first longitudinal moving block 25, a slider and a slide rail are also used in cooperation.
[0053] like Figure 5 and Figure 6 As shown, the first longitudinal moving block 25 is equipped with an insert 21 at its end; the three inserts 21 can ensure that there is an equal lateral distance between the two ends inside; the first longitudinal driving component 23 drives the insert 21 to be longitudinally inserted into the material belt 11, and moves laterally under the drive of the first lateral driving component 22, thereby driving the material belt 11 to feed laterally.
[0054] Specifically, the transmission connection between the first longitudinal drive component 23 and the first longitudinal moving block 25 is as follows: Figure 6As shown, the first longitudinal moving block 25 has a first U-shaped groove 251 at its end, and the first longitudinal driving block 224 has a fifth rotating protrusion 225 at its end away from the second rotating protrusion 223. The fifth rotating protrusion 225 is installed inside the first U-shaped groove 251. The first longitudinal driving block 224 is connected to the first longitudinal moving block 25 through the fifth rotating protrusion 225. The fifth rotating protrusion 225 is inside the first U-shaped groove 251, so that the first longitudinal moving block 25 and the first longitudinal driving block 224 reciprocate longitudinally together.
[0055] In this embodiment, since the first longitudinal moving block 25 also needs to move laterally a certain distance, the first U-shaped groove 251 has a relatively long lateral length to satisfy the lateral movement and also to ensure that the fifth rotating protrusion 225 will not detach from the interior of the first U-shaped groove 251.
[0056] Specifically, the transmission connection between the first lateral drive component 22 and the lateral moving block 24 is as follows: Figure 6 As shown, the first lateral drive assembly 22 and the lateral moving block 24 are not directly connected, but they are kinematically connected. The lateral moving block 24 is mounted on one side of the first lateral drive block 214. Furthermore, a first mounting rod 15 is mounted on the frame 1, and a second mounting rod 26 is mounted on the lateral moving block 24. A reset elastic element 27 for resetting the lateral moving block 24 is installed between the first mounting rod 15 and the second mounting rod 26. Further, when the first lateral drive block 214 pushes the lateral moving block 24 to move laterally forward, the reset elastic element 27 is stretched and stores elastic potential energy. When lateral reset is required, the reset elastic element 27 drives the lateral moving block 24 to reset.
[0057] like Figure 5 and Figure 6 As shown, the feeding device 2 further includes a feeding auxiliary block 241 installed at the end of the transverse moving block 24. The feeding auxiliary block 241 is provided with a limiting groove 242 for transverse feeding of the material belt 11. The material belt 11 passes transversely through the inside of the limiting groove 242. The feeding auxiliary block 241 is provided with three transversely arranged insertion holes 243. The insert 21 passes through the insertion holes 243 and is inserted into the material belt 11 inside the limiting groove 242 to connect with the material belt 11, thereby driving the material belt 11 to feed transversely.
[0058] like Figure 5 and Figure 6As shown, the transverse moving block 24 has a sixth groove 244 for installing the insert 21. The end of the insert 21 extends outward through the sixth groove 244 and is inserted into the insertion hole 243 to connect with the material belt 11. The sixth groove 244 has a longitudinal travel, and the insert 21 can slide longitudinally back and forth inside the sixth groove 244.
[0059] The sixth groove 244 is also equipped with a first elastic element 245 for driving the insert 21 to extend outward. The first elastic element 245 is a spring and has a certain elastic potential energy inside, which can firmly press the insert 21 and make the insert 21 extend outward stably. When the insert 21 needs to be replaced, it is only necessary to take out the first elastic element 245 and the insert 21 in sequence to replace it.
[0060] like Figure 5 and Figure 6 As shown, the sixth groove 244 has an eighth groove 246 on its side. The insert 21 is threaded with a drive rod 247 for driving the longitudinal movement of the insert 21. The drive rod 247 is inserted into the insert 21 and fixedly connected by threads. When the material strip 11 needs to be initially installed or replaced, the drive rod 247 can be manually moved longitudinally backward, so that the insert 21 moves longitudinally backward together and compresses the first elastic element 245. After a certain distance, the drive rod 247 is rotated to lock the drive rod 247 into the eighth groove 246. This achieves the backward fixation of the insert 21, thus providing space and time to manually install the material strip 11 into the limiting groove 242, thereby achieving the manual initial installation of the material strip 11.
[0061] In this embodiment, a linkage bending method is adopted: that is, the upper bending part 31 and the lower bending part 32 move towards the middle together synchronously, thereby bending the middle strip 11. Correspondingly, the upper bending part 31 and the lower bending part 32 are provided with mutually cooperating curved arc surfaces 39.
[0062] like Figure 7 As shown, the bending device 3 further includes a second longitudinal moving block 35 and a third longitudinal moving block 36 mounted on the frame 1. An upper bending member 31 is fixedly mounted on the second longitudinal moving block 35, and a lower bending member 32 is fixedly mounted on the third longitudinal moving block 36. Both the second longitudinal moving block 35 and the third longitudinal moving block 36 require longitudinal reciprocating motion. Therefore, to ensure the stability of the longitudinal movement of the second longitudinal moving block 35 and the third longitudinal moving block 36, a slider and a slide rail are used in conjunction to limit the movement of the second longitudinal moving block 35 and the third longitudinal moving block 36.
[0063] like Figure 7 and Figure 8As shown, the specific method of transmission connection between the second longitudinal drive assembly 33 and the second longitudinal moving block 35 is as follows: the end of the second longitudinal moving block 35 is provided with a second U-shaped groove 351, and the end of the second longitudinal drive block 334 away from the third rotating protrusion 333 is provided with a sixth rotating protrusion 335, which is installed inside the second U-shaped groove 351; the second longitudinal drive block 334 is transmissionally connected to the second longitudinal moving block 35 through the sixth rotating protrusion 335, which is installed inside the second U-shaped groove 351, so that the second longitudinal moving block 35 and the second longitudinal drive block 334 reciprocate longitudinally together.
[0064] The specific method of linkage between the second longitudinal moving block 35 and the third longitudinal moving block 36 is as follows: the end of the second longitudinal moving block 35 away from the second U-shaped groove 351 is provided with a third U-shaped groove 352, and the end of the third longitudinal moving block 36 is provided with a fourth U-shaped groove 361. The connecting rod 34 is connected to the frame 1 through the second rotating shaft 38 and rotates around the second rotating shaft 38. One end of the connecting rod 34 is provided with a seventh rotating protrusion 341 for installation inside the third U-shaped groove 352, and the other end is provided with an eighth rotating protrusion 342 for installation inside the fourth U-shaped groove 361. The second longitudinal moving block 35 and the third longitudinal moving block 36 are separated from each other or brought closer together by the connecting rod 34.
[0065] When bending is required, the second longitudinal drive block 334 drives the second longitudinal moving block 35 to move closer to the center, and the second longitudinal moving block 35 drives the connecting rod 34 to rotate clockwise around the second rotating shaft 38; the connecting rod 34 drives the third longitudinal moving block 36 to move closer to the center, thereby bending the strip 11 between the second longitudinal moving block 35 and the third longitudinal moving block 36; when moving away is required, the second longitudinal drive block 334 drives the second longitudinal moving block 35 to move away from the center, and the second longitudinal moving block 35 drives the connecting rod 34 to rotate counterclockwise around the second rotating shaft 38; the connecting rod 34 drives the third longitudinal moving block 36 to move away from the center, thereby separating the second longitudinal moving block 35 and the third longitudinal moving block 36 from each other.
[0066] In other embodiments, two longitudinal cylinders can be used to drive the second longitudinal moving block 35 and the third longitudinal moving block 36 respectively, and the control system can control the two longitudinal cylinders to move closer to each other or move further away from each other at the same time.
[0067] To allow for longitudinal fine-tuning of the upper bending member 31 and the lower bending member 32, the upper bending member 31 is provided with a first U-shaped groove 311, and the lower bending member 32 is provided with a second U-shaped groove 321; both the first U-shaped groove 311 and the second U-shaped groove 321 are longitudinally U-shaped; Figure 8 and Figure 9As shown, the adjusting bolts can be adjusted longitudinally at the positions of the first U-groove 311 and the second U-groove 321. To more accurately adjust the longitudinal positions of the upper bending member 31 and the lower bending member 32, the second longitudinal movement block 35 is equipped with a first adjusting knob 371 for adjusting the longitudinal position of the upper bending member 31, and the third longitudinal movement block 36 is equipped with a second adjusting knob 372 for adjusting the longitudinal position of the lower bending member 32. Both the first adjusting knob 371 and the second adjusting knob 372 use micrometer screw gauges, which have high adjustment accuracy, indirectly resulting in high precision and consistency of the bent strip 11, thereby improving the quality of the finished product.
[0068] In this embodiment, the cutting device 4 is the next station after bending, but it cuts the material strip 11 at the same time as bending, and the two happen simultaneously; at the same time, there is a continuous feed of transverse material strip 11.
[0069] like Figure 9 As shown, the cutting device 4 also includes a fourth longitudinal moving block 44 mounted on the frame 1. An upper cutting component 41 is fixedly mounted on the fourth longitudinal moving block 44. The fourth longitudinal moving block 44 needs to move longitudinally back and forth. Therefore, in order to ensure the stability of the longitudinal movement of the fourth longitudinal moving block 44, a slider and a slide rail are used to cooperate to limit the fourth longitudinal moving block 44.
[0070] like Figure 9 As shown, the specific method of transmission connection between the third longitudinal drive component 43 and the fourth longitudinal moving block 44 is as follows: the fourth longitudinal moving block 44 is provided with a fifth U-shaped groove 441 at its end, and the third longitudinal drive block 434 is provided with a ninth rotating protrusion 435 at its end away from the fourth rotating protrusion 433. The ninth rotating protrusion 435 is installed inside the fifth U-shaped groove 441 and is used to drive the fourth longitudinal moving block 44 to move longitudinally. The third longitudinal drive block 434 is connected to the fourth longitudinal moving block 44 through the ninth rotating protrusion 435. The ninth rotating protrusion 435 is installed inside the fifth U-shaped groove 441, so that the fourth longitudinal moving block 44 and the third longitudinal drive block 434 move longitudinally reciprocally together.
[0071] like Figure 9 As shown, the lower cutting component 42 is mounted on the third longitudinal moving block 36 and moves longitudinally reciprocally together with the third longitudinal moving block 36; specifically, the third longitudinal moving block 36 is provided with a sliding groove 45 for mounting the lower cutting component 42, and the lower cutting component 42 can also move longitudinally reciprocally inside the sliding groove 45, thereby cutting the material strip 11.
[0072] like Figure 9 and Figure 10As shown, the sliding groove 45 is further equipped with a second elastic element 451 for driving the lower cutting component 42. One end of the lower bending component 32 is provided with a fifth groove 322 for accommodating the end of the lower cutting component 42. The second elastic element 451 drives the lower cutting component 42 to move longitudinally and insert into the fifth groove 322. The second elastic element 451 is a spring with a certain elastic potential energy, which can firmly press the lower cutting component 42, ensuring its stable insertion into the fifth groove 322 and longitudinal movement together with the lower bending component 32.
[0073] When the strip 11 needs to be cut, the third longitudinal drive block 434 drives the fourth longitudinal motion block 44 to move longitudinally together. At this time, the upper cutting component 41 moves closer to the lower cutting component 42, while simultaneously driving the lower cutting component 42 to move longitudinally backward, compressing the second elastic element 451 and cutting the strip 11 to obtain the bent finished product. After the upper cutting component 41 returns to its original position, the second elastic element 451 drives the lower cutting component 42 to move longitudinally and insert into the fifth groove 322, also returning to its initial position.
[0074] To facilitate better insertion of the lower cutting component 42 into the lower bending component 32 and to limit the lower cutting component 42, the lower cutting component 42 is provided with an insertion part 421 that inserts into the fifth groove 322 and a limiting protrusion 422 for limiting the lower cutting component 42. The limiting protrusion 422 is provided on one side of the lower bending component 32. Under the drive of the second elastic member 451, the insertion part 421 is inserted into the fifth groove 322. At the same time, the limiting protrusion 422 also limits the stroke of the lower cutting component 42, so that the lower cutting component 42 will not detach from the lower bending component 32.
[0075] like Figure 10 and Figure 11 As shown, the upper bending member 31 is provided with a seventh groove 312 for accommodating the end of the upper cutting member 41. Specifically, during cutting, the end of the upper cutting member 41 is inserted into the seventh groove 312. Furthermore, the end of the upper cutting member 41 is also provided with a receiving groove 411 for accommodating the insertion part 421. The longitudinal width of the insertion part 421 is the same as or slightly larger than the longitudinal width of the strip 11, allowing the insertion part 421 to accommodate the strip 11, thus enabling precise cutting. Even further, guide blocks 412 are provided on both sides of the receiving groove 411. The guide blocks 412 are inserted into both sides of the insertion part 421, guiding the insertion part 421 into the receiving groove 411 and longitudinally limiting the strip 11, thus enabling precise cutting. The insertion part 421 and the receiving groove 411 move longitudinally together to cut the strip 11.
[0076] To further improve the fitting accuracy between the lower bending member 32 and the upper bending member 31, and also to improve the subsequent cutting accuracy, the lower bending member 32 is provided with a lower protrusion 323, and the upper bending member 31 is provided with an upper groove 313 that mates with the lower protrusion 323. When the lower bending member 32 and the upper bending member 31 approach each other, the lower protrusion 323 is inserted into the upper groove 313, and the two fit tightly together, realizing the fit between the lower bending member 32 and the upper bending member 31, and improving the bending accuracy and cutting accuracy.
[0077] To allow for longitudinal fine-tuning of the upper cutting component 41, a third U-shaped groove 413 is provided on the upper cutting component 41, the third U-shaped groove 413 being longitudinally U-shaped; for example Figure 9 As shown, the adjusting bolt can be adjusted longitudinally at the position of the third U-shaped groove 413; in order to adjust the longitudinal position of the upper cutting component 41 more precisely, the fourth longitudinal moving block 44 is equipped with an adjusting bolt 414 for adjusting the longitudinal position of the upper cutting component 41. The adjusting bolt 414 has high adjustment accuracy, which indirectly makes the material strip 11 have high cutting accuracy and high consistency, thereby improving the quality of the finished product.
[0078] The operating steps of the strip bending and cutting mechanism are as follows:
[0079] Step S1: Manually feed the material strip 11, manually move the drive rod 247 longitudinally backward, causing the insert 21 to retract longitudinally as well, and compress the first elastic member 245. After a certain distance, rotate the drive rod 247 to lock the drive rod 247 inside the eighth groove 246; thereby achieving the retraction and fixation of the insert 21, and manually installing the material strip 11 inside the limiting groove 242, manually installing the initial end of the material strip 11 into place.
[0080] In step S2, after the drive rod 247 leaves the eighth groove 246, the first elastic member 245 drives the insert 21 to move longitudinally, so that the end of the insert 21 extends outward through the sixth groove 244.
[0081] In step S3, the drive motor 52 drives the first rotating shaft 51 to rotate, and the first rotating wheel 211, the second rotating wheel 221, the third rotating wheel 331 and the fourth rotating wheel 431 fixedly mounted on the first rotating shaft 51 rotate together. The first rotating wheel 211 controls the first transverse drive block 214 to reciprocate laterally, the second rotating wheel 221 controls the first longitudinal drive block 224 to reciprocate longitudinally, the third rotating wheel 331 controls the second longitudinal drive block 334 to reciprocate longitudinally, and the fourth rotating wheel 431 controls the third longitudinal drive block 434 to reciprocate longitudinally.
[0082] In step S4, the first longitudinal drive block 224 drives the first longitudinal motion block 25 to move longitudinally together, and drives the insert 21 to be inserted into the through hole 12 on the material belt 11 to connect with the material belt 11.
[0083] In step S5, the first transverse drive block 214 drives the transverse motion block 24 to move laterally, moving the first longitudinal motion block 25, the insert 21, and the material belt 11 together laterally, thereby achieving automatic transverse feeding of the material belt 11. Subsequently, the first longitudinal motion block 25 is reset by the drive of the first longitudinal drive block 224, and the transverse motion block 24 is reset using the reset elastic element 27. In this way, repeated movements achieve continuous transverse feeding of the material belt 11.
[0084] In step S6, the second longitudinal drive block 334 drives the second longitudinal motion block 35 to move closer to the center, and the second longitudinal motion block 35 drives the connecting rod 34 to rotate clockwise around the second rotating shaft 38; the connecting rod 34 drives the third longitudinal motion block 36 to move closer to the center, thereby bending the material strip 11 between the second longitudinal motion block 35 and the third longitudinal motion block 36.
[0085] In step S7, the second longitudinal moving block 35 and the third longitudinal moving block 36 are in the middle, and the lower protrusion 323 is inserted into the upper groove 313, with the two fitting tightly together. At the same time, the lower cutting component 42 is also in the middle, and the third longitudinal driving block 434 drives the upper cutting component 41 on the fourth longitudinal moving block 44. The upper cutting component 41 moves longitudinally, and the guide block 412 is inserted into both sides of the insertion part 421, guiding the insertion part 421 into the receiving groove 411 and longitudinally limiting the material strip 11. The lower cutting component 42 is driven to move longitudinally backward, compressing the second elastic member 451 and cutting the material strip 11 to obtain the bent finished product. Subsequently, the second elastic member 451 resets the lower cutting component 42, and the third longitudinal driving block 434 drives the upper cutting component 41 to reset.
[0086] The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present invention shall be considered equivalent substitutions and shall be included within the protection scope of the present invention.
Claims
1. A material strip bending and cutting mechanism, characterized in that: The device includes a frame (1), on which a feeding device (2), a bending device (3), and a cutting device (4) are mounted side by side. The feeding device (2) includes at least one insert (21), which is inserted longitudinally into the material strip (11) and moves laterally to feed the material strip (11) laterally. The bending device (3) includes a connecting rod (34) mounted on the frame (1). The upper bending member (31) at one end of the bending device (3) and the lower bending member (32) at the other end are connected by the connecting rod (34) and move longitudinally toward each other to bend the material strip (11). The cutting device (4) includes an upper cutting component (41) and a lower cutting component (42). The lower cutting component (42) is mounted inside the lower bending component (32). The upper cutting component (41) moves longitudinally to push the lower cutting component (42) backward to cut the material strip (11). The feeding device (2) includes a first transverse drive assembly (22) and a first longitudinal drive assembly (23) mounted on the frame (1); the bending device (3) includes a second longitudinal drive assembly (33) mounted on the frame (1); the cutting device (4) includes a third longitudinal drive assembly (43) mounted on the frame (1). The first transverse drive assembly (22), the first longitudinal drive assembly (23), the second longitudinal drive assembly (33) and the third longitudinal drive assembly (43) are arranged side by side in the transverse direction and are connected together in a transmission. The first transverse drive assembly (22) includes a first rotating wheel (211), the first rotating wheel (211) having a first groove (212) inside, the first groove (212) having a first rotating protrusion (213) inside, and a first transverse drive block (214) fixedly mounted at one end of the first rotating protrusion (213); the first longitudinal drive assembly (23) includes a second rotating wheel (221), the second rotating wheel (221) having a second groove (222) inside, the second groove (222) having a second rotating protrusion (223) inside, and a first longitudinal drive block (224) fixedly mounted at one end of the second rotating protrusion (223); the second longitudinal drive assembly (33) includes a third rotating wheel (331), the third rotating wheel (331) having a first rotating protrusion (213 ... rotating drive block (214) fixedly mounted at one end of the second rotating protrusion (223); the second longitudinal drive assembly (33) includes a third rotating wheel (331), the third rotating wheel (331) having a first rotating protrusion (213) having a first rotating protrusion (213) inside, and a first rotating protrusion (213) having a first rotating protrusion (213) inside, and a first rotating drive block (214) fixedly mounted at one end of the second rotating protrusion (223); the second longitudinal drive assembly (33) includes a third rotating wheel (331), the third rotating wheel (331) having a first rotating protrusion (213) having a first rotating protrusion (213) inside, The first rotating wheel (211), the second rotating wheel (221), the third rotating wheel (331) and the fourth rotating wheel (431) are all mounted on the first rotating shaft (51) and driven by a drive motor (52). The third longitudinal drive assembly (43) includes a fourth rotating wheel (431), which has a fourth groove (432) inside and a fourth rotating protrusion (433) inside. The third longitudinal drive assembly (43) includes a fourth rotating wheel (431), which has a fourth groove (432) inside and a fourth rotating protrusion (433) inside. The third longitudinal drive block (434) is fixedly mounted on one end of the fourth rotating protrusion (433). The first rotating wheel (211), the second rotating wheel (221), the third rotating wheel (331) and the fourth rotating wheel (431) are all mounted on the first rotating shaft (51) and driven by a drive motor (52).
2. The material strip bending and cutting mechanism according to claim 1, characterized in that: The feeding device (2) further includes a transverse moving block (24) mounted on the frame (1), the transverse moving block (24) being connected to the first transverse drive assembly (22) in a transmission connection; a first longitudinal moving block (25) is mounted above the transverse moving block (24), the first longitudinal moving block (25) being connected to the first longitudinal drive assembly (23) in a transmission connection; an insert (21) is mounted at the end of the first longitudinal moving block (25); the first longitudinal drive assembly (23) drives the insert (21) to be inserted longitudinally into the material belt (11), and moves laterally under the drive of the first transverse drive assembly (22), thereby driving the material belt (11) to feed laterally.
3. The material strip bending and cutting mechanism according to claim 2, characterized in that: The frame (1) is equipped with a first mounting rod (15), and the transverse moving block (24) is equipped with a second mounting rod (26). A reset elastic element (27) for resetting the transverse moving block (24) is installed between the first mounting rod (15) and the second mounting rod (26). The end of the first longitudinal moving block (25) is provided with a first U-shaped groove (251). The end of the first longitudinal driving block (224) away from the second rotating protrusion (223) is equipped with a fifth rotating protrusion (225). The fifth rotating protrusion (225) is installed inside the first U-shaped groove (251), thereby driving the first longitudinal moving block (25) to reciprocate longitudinally.
4. The strip bending and cutting mechanism according to claim 3, characterized in that: The feeding device (2) further includes a feeding auxiliary block (241) installed at the end of the transverse moving block (24). The feeding auxiliary block (241) is provided with a limiting groove (242) for transverse feeding of the material belt (11). The feeding auxiliary block (241) is provided with at least one insertion hole (243). The insert (21) passes through the insertion hole (243) and is inserted into the material belt (11). The transverse moving block (24) is provided with a sixth groove (244) for installing the insert (21). The end of the insert (21) The end extends outward through the sixth groove (244). The sixth groove (244) is also equipped with a first elastic element (245) for driving the insert (21) to extend outward. The sixth groove (244) has an eighth groove (246) on its side. The insert (21) is equipped with a drive rod (247) for driving the insert (21) to move longitudinally. The drive rod (247) drives the insert (21) to move longitudinally together, compressing the first elastic element (245) and locking it inside the eighth groove (246).
5. The material strip bending and cutting mechanism according to claim 1, characterized in that: The bending device (3) further includes a second longitudinal moving block (35) and a third longitudinal moving block (36) mounted on the frame (1). The second longitudinal moving block (35) is equipped with an upper bending member (31), and the third longitudinal moving block (36) is equipped with a lower bending member (32). The end of the second longitudinal moving block (35) is provided with a second U-shaped groove (351). The end of the second longitudinal driving block (334) away from the third rotating protrusion (333) is equipped with a sixth rotating protrusion (335), which is installed inside the second U-shaped groove (351). The second longitudinal moving block (35) away from the second U-shaped groove (351) is provided with a second U-shaped groove (351). One end of the U-shaped groove (351) is provided with a third U-shaped groove (352), and the end of the third longitudinal moving block (36) is provided with a fourth U-shaped groove (361). The connecting rod (34) is connected to the frame (1) through the second rotating shaft (38) and rotates around the second rotating shaft (38). One end of the connecting rod (34) is provided with a seventh rotating protrusion (341) for installation inside the third U-shaped groove (352), and the other end is provided with an eighth rotating protrusion (342) for installation inside the fourth U-shaped groove (361). The second longitudinal moving block (35) and the third longitudinal moving block (36) are separated from each other by the connecting rod (34).
6. The material strip bending and cutting mechanism according to claim 5, characterized in that: The upper bending member (31) is provided with a first U-shaped groove (311), and the lower bending member (32) is provided with a second U-shaped groove (321); the second longitudinal moving block (35) is equipped with a first adjusting knob (371) for adjusting the longitudinal position of the upper bending member (31), and the third longitudinal moving block (36) is equipped with a second adjusting knob (372) for adjusting the longitudinal position of the lower bending member (32); the upper bending member (31) and the lower bending member (32) are provided with mutually cooperating curved arc surfaces (39).
7. The material strip bending and cutting mechanism according to claim 5, characterized in that: The cutting device (4) further includes a fourth longitudinal moving block (44) mounted on the frame (1). The fourth longitudinal moving block (44) is equipped with an upper cutting component (41). The end of the fourth longitudinal moving block (44) is provided with a fifth U-shaped groove (441). The end of the third longitudinal driving block (434) away from the fourth rotating protrusion (433) is provided with a ninth rotating protrusion (435). The ninth rotating protrusion (435) is installed inside the fifth U-shaped groove (441) and is used to drive the fourth longitudinal moving block. The moving block (44) moves longitudinally; the third longitudinal moving block (36) is provided with a sliding groove (45) for mounting the lower cutting component (42), and the sliding groove (45) is also provided with a second elastic element (451) for driving the lower cutting component (42). One end of the lower bending component (32) is provided with a fifth groove (322) for accommodating the end of the lower cutting component (42). The second elastic element (451) drives the lower cutting component (42) to move longitudinally and insert it into the fifth groove (322).
8. The material strip bending and cutting mechanism according to claim 7, characterized in that: The lower cutting component (42) has an insertion part (421) that inserts into the fifth groove (322) and a limiting protrusion (422) for limiting the lower cutting component (42). The limiting protrusion (422) is located on one side of the lower bending component (32). The upper bending component (31) has a seventh groove (312) for accommodating the end of the upper cutting component (41). The end of the upper cutting component (41) also has a receiving groove (411) for accommodating the insertion part (421). Guide blocks (412) are provided on both sides of the receiving groove (411). The guide blocks (412) are inserted into the insertion part (421). 421) On both sides, the insertion part (421) is guided into the receiving groove (411); the lower bending part (32) is also provided with a lower protrusion (323), and the upper bending part (31) is also provided with an upper groove (313) that cooperates with the lower protrusion (323). When the lower bending part (32) and the upper bending part (31) approach each other, the lower protrusion (323) is inserted into the upper groove (313); the upper cutting part (41) is provided with a third U-shaped groove (413), and the fourth longitudinal moving block (44) is equipped with an adjusting bolt (414) for adjusting the longitudinal position of the upper cutting part (41).