An ion concentration intelligent control zinc plating device
By using zinc ion concentration detector and intelligent adjustment system in electrogalvanizing devices, the problem of difficult control of zinc ion concentration during electrogalvanizing is solved, the uniformity of the coating quality and appearance is achieved, and the aesthetics and practicality of the product are improved.
Patent Information
- Application Number
- CN202410618000.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-05-17
AI Technical Summary
During the electrogalvanizing process, it is difficult to control the concentration of zinc ions, resulting in uneven coating quality and appearance, affecting the aesthetics and practicality of the product.
An intelligent ion concentration control galvanizing device is designed. By fixedly connecting the zinc ion concentration detector in the galvanized pool, the concentration of zinc ions is monitored in real time, and by adjusting the rotation rate of the motor and the circulation design of the piston cylinder, the concentration of the plating solution is kept uniform.
Real-time monitoring and adjustment of zinc ion concentration in the plating solution is achieved, ensuring the quality and appearance consistency of the plating layer, and improving the aesthetics and practicality of the product.
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Figure CN118621408B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electroplating, and in particular to a zinc plating device with intelligent ion concentration control. Background Art
[0002] Electrogalvanizing is a metal anti-corrosion treatment method that uses electric current to reduce zinc ions to zinc metal and deposit it on the surface of the plated object. This process is an electrochemical reaction, usually accompanied by the release of heat.
[0003] At present, it is difficult to control the concentration of zinc ions during the electrogalvanizing process. When the concentration of zinc ions is low, the nucleation overpotential may increase during the electrodeposition process, which will affect the nucleation process of zinc on the cathode surface. At the same time, low concentrations of zinc ions may also cause uneven crystal growth, affecting the quality and appearance of the coating. When the concentration of zinc ions is high, unevenness may occur on the surface of the coating, such as the formation of protrusions or dendrites. These unevennesses will affect the appearance and performance of the coating and reduce the aesthetics and practicality of the product. Summary of the invention
[0004] The invention provides a zinc plating device with intelligent ion concentration control to alleviate the problem that zinc ion concentration affects electroplating quality.
[0005] In order to alleviate the above technical problems, the technical solution provided by the present invention is:
[0006] The present invention provides an ion concentration intelligent control galvanizing device, comprising a galvanizing pool and a connection box arranged on the upper part of a workbench;
[0007] The galvanizing tank fits snugly into the connection box;
[0008] The galvanizing tank is provided with electrode plates, workpieces to be galvanized and a zinc ion concentration detector;
[0009] The plate is connected to the positive electrode;
[0010] The workpiece to be galvanized is connected to the negative electrode.
[0011] Furthermore,
[0012] Also included is a first adjustment assembly;
[0013] The first adjustment assembly includes a motor and a piston mechanism disposed in the connection box;
[0014] The piston mechanism includes a crank, a piston rod, a piston cylinder, a sealing plug and a hinged ball;
[0015] The output end of the motor is fixedly connected to the crank via a rotating shaft;
[0016] One end of the crank away from the rotating shaft is fixedly connected to the piston rod through a connecting rod;
[0017] A first ring is also provided between the connecting rod and the piston rod;
[0018] The piston rod is plugged into the piston cylinder;
[0019] The sealing plug is arranged between the piston rod and the piston cylinder;
[0020] A hinge ball is arranged at one end of the piston rod away from the connecting rod;
[0021] The hinged ball is hinged to the sealing plug.
[0022] Furthermore,
[0023] Two sets of piston mechanisms are arranged in the connection box;
[0024] The first rings of the two groups of piston mechanisms are fixedly connected to the connecting rods respectively.
[0025] Furthermore,
[0026] The two groups of piston cylinders are connected to one end of the merging pipe through the first connecting pipe and the second connecting pipe respectively, and the other end of the merging pipe is connected to the galvanizing pool;
[0027] The first connecting pipe and the second connecting pipe are each provided with a one-way valve;
[0028] The one-way valve allows the galvanizing liquid to flow only from the galvanizing tank to the piston cylinder.
[0029] Furthermore,
[0030] The zinc ion concentration detector is electrically connected to the first regulating component.
[0031] Furthermore,
[0032] Also includes a feeding component;
[0033] The feeding assembly includes a feeding chamber and a feeding rod;
[0034] The feeding chamber is provided with a feeding port at the top and an inclined surface at the bottom;
[0035] The feed inlet of the galvanizing pool is connected with the feeding port;
[0036] The feeding rod is slidably connected to the feeding cavity through the first sliding groove;
[0037] A first spring is arranged between the feeding rod and the feeding chamber.
[0038] Furthermore,
[0039] The feeding assembly also includes a baffle and a stopper;
[0040] The baffle is slidably connected to the feeding chamber through the second chute;
[0041] A second spring is arranged between the baffle and the feeding chamber;
[0042] The stop rod is arranged on one side of the baffle plate close to the feeding rod.
[0043] Furthermore,
[0044] Also includes a material receiving component;
[0045] The material receiving assembly includes a receiving box and a liquid receiving bucket arranged in the connecting box;
[0046] The receiving box is connected to the galvanizing tank through the third connecting pipe;
[0047] The liquid receiving bucket is arranged at the lower part of the receiving box;
[0048] A drain pipe is provided on the upper part of the receiving box;
[0049] One end of the discharge pipe is directly connected to the upper part of the liquid barrel, and the other end is connected to the middle part of the confluence pipe;
[0050] The side wall of the liquid receiving barrel is provided with a liquid discharge port;
[0051] The inner diameter of the drain port is smaller than the inner diameter of the drain pipe.
[0052] Furthermore,
[0053] Also included is a second adjustment assembly;
[0054] The second adjustment assembly includes a support rod, a counterweight, a second ring and a sliding rheostat;
[0055] The support rod is arranged in the receiving box;
[0056] The second ring is rotatably connected to the support rod;
[0057] The second ring is fixedly connected to the liquid receiving bucket via a drawstring;
[0058] The counterweight block is fixedly connected to the second ring via a fixing rod;
[0059] The counterweight block is fixedly connected to the sliding rod of the sliding rheostat via the abutment ball.
[0060] Furthermore,
[0061] The positive electrode of the sliding rheostat is connected to the plate;
[0062] The negative pole of the sliding rheostat is connected to the workpiece to be galvanized.
[0063] The beneficial effects of the ion concentration intelligent control galvanizing device in the present invention are analyzed as follows:
[0064] By fixedly connecting a zinc ion concentration detector in the galvanizing pool, the concentration of zinc ions in the plating solution can be monitored in real time. When the zinc ion concentration is detected to be low, part of the plating solution in the galvanizing pool is discharged and a certain amount of zinc ions are added. When the zinc ion concentration is detected to be too high, the discharge of the plating solution is stopped to fully consume the zinc ions in the galvanizing pool to maintain a suitable plating solution concentration. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the related technologies, the drawings required for use in the specific embodiments or the related technical descriptions will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0066] Figure 1 It is a schematic diagram of the overall structure of the galvanizing device of the present invention;
[0067] Figure 2 It is a schematic diagram of the cross-sectional structure of the galvanizing tank and the connection box of the present invention;
[0068] Figure 3 It is a structural schematic diagram of the piston cylinder and the motor of the present invention;
[0069] Figure 4 It is a schematic cross-sectional structure diagram of the piston cylinder and the motor of the present invention;
[0070] Figure 5 It is a schematic diagram of the structure of the piston cylinder and the feeding assembly of the present invention;
[0071] Figure 6 It is a schematic diagram of the cross-sectional structure of the feeding assembly of the present invention;
[0072] Figure 7 It is a structural schematic diagram of the receiving box and the piston cylinder of the present invention;
[0073] Figure 8 It is a schematic diagram of the cross-sectional structure of the receiving box of the present invention;
[0074] Fig. 9 It is a schematic structural diagram of the sliding rheostat of the present invention.
[0075] icon:
[0076] 1. Workbench; 11. Galvanizing tank; 12. Plate; 13. Workpiece to be galvanized; 14. Feeding port; 15. Zinc ion concentration detector; 2. Connection box; 21. Fixed plate; 3. Motor; 31. Motor frame; 32. Rotating shaft; 33. Crank; 34. Connecting rod; 35. First ring; 36. Piston rod; 37. Articulated ball; 38. Sealing plug; 39. Piston cylinder; 4. Converging pipe; 41. First connecting pipe; 42. Second connecting pipe; 5. Feeding assembly; 51. Feeding chamber; 52. Feeding port; 53, feeding rod; 54, stop block; 55, first spring; 56, second spring; 57, baffle; 58, stop rod; 6, receiving box; 61, third connecting pipe; 62, second ring; 63, fixing rod; 64, counterweight; 65, pull rope; 66, drain pipe; third ring; 67, liquid receiving bucket; 68, draining port; 69, support rod; 7, sliding rheostat; 71, support block; 72, connecting plate; 73, sliding rod; 74, stop ball; 75, third spring; 76, sliding plate. DETAILED DESCRIPTION
[0077] At present, it is difficult to control the concentration of zinc ions during the electrogalvanizing process. When the concentration of zinc ions is low, the nucleation overpotential may increase during the electrodeposition process, which will affect the nucleation process of zinc on the cathode surface. At the same time, low concentrations of zinc ions may also cause uneven crystal growth, affecting the quality and appearance of the coating. When the concentration of zinc ions is high, unevenness may occur on the surface of the coating, such as the formation of protrusions or dendrites. These unevennesses will affect the appearance and performance of the coating and reduce the aesthetics and practicality of the product.
[0078] In view of this, if Figures 1 to 9 As shown, the present solution provides an ion concentration intelligent control galvanizing device, comprising a galvanizing pool 11 and a connection box 2 arranged on the upper part of a workbench 1;
[0079] The galvanizing tank 11 is fitted with the connection box 2;
[0080] The galvanizing pool 11 is provided with a plate 12, a workpiece to be galvanized and a zinc ion concentration detector 15;
[0081] The plate 12 is connected to the positive electrode;
[0082] The workpiece 13 to be galvanized is connected to the negative electrode.
[0083] Specifically, the galvanizing pool 11 is fitted with the connection box 2, and a plating solution is placed in the galvanizing pool 11. A pole plate 12 and a workpiece 13 to be galvanized are provided in the galvanizing pool 11. The pole plate 12 is connected to the positive electrode, and the workpiece 13 to be galvanized is connected to the negative electrode. Both the pole plate 12 and the workpiece 13 to be galvanized are immersed in the plating solution. A zinc ion concentration detector 15 is fixedly connected to the galvanizing pool 11 for detecting the zinc ion concentration of the plating solution.
[0084] like Figures 3 to 5 As shown, it also includes a first adjustment component;
[0085] The first adjustment assembly includes a motor 3 and a piston mechanism disposed in the connection box 2;
[0086] The piston mechanism includes a crank 33, a piston rod 36, a piston cylinder 39, a sealing plug 38 and a hinge ball 37;
[0087] The output end of the motor 3 is fixedly connected to the crank 33 via the rotating shaft 32;
[0088] One end of the crank 33 away from the rotating shaft 32 is fixedly connected to the piston rod 36 via a connecting rod 34;
[0089] A first collar 35 is also provided between the connecting rod 34 and the piston rod 36;
[0090] The piston rod 36 is plugged into the piston cylinder 39;
[0091] The sealing plug 38 is disposed between the piston rod 36 and the piston cylinder 39;
[0092] A hinge ball 37 is provided at one end of the piston rod 36 away from the connecting rod 34;
[0093] The hinge ball 37 is hinged to the sealing plug 38;
[0094] Two sets of piston mechanisms are arranged in the connection box 2;
[0095] The first rings 35 of the two sets of piston mechanisms are respectively fixedly connected to the connecting rods 34;
[0096] The two groups of piston cylinders 39 are connected to one end of the confluence pipe 4 through the first connecting pipe 41 and the second connecting pipe 42 respectively, and the other end of the confluence pipe 4 is connected to the galvanizing pool 11;
[0097] The first connecting pipe 41 and the second connecting pipe 42 are each provided with a one-way valve;
[0098] The one-way valve allows the galvanizing solution to flow only from the galvanizing tank 11 to the piston cylinder 39 .
[0099] Specifically, a motor frame 31 is fixedly connected in the connection box 2, and a motor 3 is fixedly connected to the motor frame 31. A rotating shaft 32 is fixedly connected to the output end of the motor 3, and a crank 33 is fixedly connected to the rotating shaft 32. A connecting rod 34 is fixedly connected to the end of the crank 33 away from the rotating shaft 32. A first sleeve 35 is sleeved on the connecting rod 34, and a piston rod 36 is fixedly connected to the first sleeve 35. A hinge ball 37 is fixedly connected to the piston rod 36. A piston cylinder 39 is fixedly connected in the connection box 2, and a sealing plug 38 is slidably connected in the piston cylinder 39. The sealing plug 38 is hinged to the hinge ball 37; therefore, after the motor 3 is started, the rotating shaft 32 drives the crank 33 to rotate, so that the connecting rod 34 rotates with the rotating shaft 32 as the center. The plug 38 is hinged, and the sealing plug 38 is limited by the piston cylinder 39, so that the sealing plug 38 can slide back and forth up and down in the piston cylinder 39. The purpose of setting the one-way valve is that when the sealing plug 38 slides upward, a negative pressure is generated in the piston cylinder 39, and the plating liquid in the galvanizing pool 11 is sucked into the piston cylinder 39 through the first connecting pipe 41. Then, when the sealing plug 38 slides downward, a positive pressure is generated in the piston cylinder 39, and the plating liquid in the piston cylinder 39 is discharged into the galvanizing pool 11 through the second connecting pipe 4, so that the plating liquid in the galvanizing pool 11 is circulated to keep the composition and temperature of the plating liquid in the galvanizing pool 11 uniform, while reducing the thickness of the electrode interface diffusion layer. At the same time, the circulation of the plating liquid also helps to evenly distribute the metal ions and avoid the occurrence of concentration polarization.
[0100] Preferably, the zinc ion concentration detector 15 is electrically connected to the first regulating component. When the zinc ion concentration detector 15 detects that the zinc ion concentration of the electroplating solution is low, the rotation rate of the motor 3 is accelerated, thereby accelerating the circulation rate, accelerating the replenishment and dissolution of zinc ions, and the rotation rate of the motor 3 is adapted to the zinc ion concentration detector 15, so that the rotation rate of the motor 3 can be controlled by the zinc ion concentration of the electroplating solution.
[0101] like Figure 2 , Figure 5 and Figure 6 As shown, it also includes a feeding component 5;
[0102] The feeding assembly 5 includes a feeding chamber 51 and a feeding rod 53;
[0103] The feeding chamber 51 is provided with a feeding port 52 at the top and an inclined surface at the bottom;
[0104] The feed port 14 of the galvanizing pool 11 is connected to the feeding port 52;
[0105] The feeding rod 53 is slidably connected to the feeding chamber 51 through the first sliding groove;
[0106] A first spring 55 is provided between the feeding rod 53 and the feeding chamber 51;
[0107] The feeding assembly 5 also includes a baffle 57 and a stop rod 58;
[0108] The baffle 57 is slidably connected to the feeding chamber 51 through the second chute;
[0109] A second spring 56 is provided between the baffle 57 and the feeding chamber 51;
[0110] The stop rod 58 is disposed on a side of the baffle plate 57 close to the feeding rod 53 .
[0111] Specifically, zinc salt is placed in the feeding chamber 51, the bottom surface of the feeding chamber 51 is an inclined surface, a feeding port 52 is provided on the feeding assembly 5, a feeding port 14 is provided on the galvanizing pool 11, the feeding port 52 is connected with the feeding port 14, the feeding port 52 and the feeding port 14 are both inclined, a first chute is provided on the feeding assembly 5 and a feeding rod 53 is slidably connected through the first chute, the top surface of the feeding rod 53 is also an inclined surface, the inclined surface of the feeding rod 53 is adapted to the inclined surface box of the bottom surface of the feeding chamber 51, a stop block 54 is fixedly connected to the feeding rod 53, and a first spring 55 is sleeved on the feeding rod 53 The two ends of the first spring 55 are fixedly connected to the stop block 54 and the feeding assembly 5 respectively, and the stop block 54 is abutted against the connecting rod 34, so that when the connecting rod 34 rotates with the rotating shaft 32 as the center, the feeding rod 53 is reciprocated up and down through the cooperation of the first spring 55, so that when the feeding rod 53 is in the reset state, the inclined surface of the feeding rod 53 and the inclined surface of the bottom surface of the feeding chamber 51 are located on the same inclined surface, so that the zinc salt in the feeding chamber 51 slides onto the inclined surface of the feeding rod 53, and then the feeding rod 53 slides upward, so that the feeding rod 53 passes through the inclined surface, and the feeding rod 53 The inner wall of the feeding chamber 51 is contacted, so that the feeding rod 53 drives the zinc salt on its inclined surface to slide upward until it reaches the sliding feeding port 52, and then the zinc salt on the inclined surface is fed into the galvanizing pool 11 through the feeding port 52 to replenish zinc ions; at the same time, because the rotation speed of the connecting rod 34 is synchronously accelerated when the zinc ion concentration detector 15 detects that the zinc ion concentration of the electroplating solution is low, the sliding speed of the feeding rod 53 is synchronously accelerated, thereby increasing the amount of zinc salt fed, so that the amount of zinc salt fed can be controlled according to the zinc ion concentration of the plating solution; a second chute is provided on the feeding assembly 5, and through The second slide groove is slidably connected with a baffle 57, and a second spring 56 is fixedly connected to the baffle 57. One end of the second spring 56 away from the baffle 57 is fixedly connected to the feeding assembly 5, and a push rod 58 is fixedly connected to the baffle 57. The push rod 58 is adapted to the feeding rod 53. When the baffle 57 is in the reset state, the baffle 57 blocks and seals the feeding port 52. When the feeding rod 53 slides upward, the high end of the inclined surface of the feeding rod 53 first contacts the push rod 58, thereby overcoming the elastic force of the second spring 56, and the baffle 57 slides upward, so that the baffle 57 cancels the blocking of the feeding port 52.
[0112] like Figures 7 to 9 As shown, it also includes a material receiving assembly;
[0113] The material receiving assembly includes a receiving box 6 and a liquid receiving bucket 67 arranged in the connection box 2;
[0114] The receiving box 6 is connected to the galvanizing pool 11 through the third connecting pipe 61;
[0115] The liquid receiving bucket 67 is arranged at the lower part of the receiving box 6;
[0116] A drain pipe 66 is provided on the upper portion of the receiving box 6;
[0117] One end of the liquid discharge pipe 66 is directly connected to the upper part of the liquid barrel 67, and the other end is connected to the middle part of the confluence pipe 4;
[0118] The side wall of the liquid receiving barrel 67 is provided with a liquid discharge port 68;
[0119] The inner diameter of the drain port 68 is smaller than the inner diameter of the drain pipe 66 .
[0120] Specifically, when the zinc ion concentration of the electroplating solution is low, the rate at which the piston cylinder 39 absorbs and discharges water is accelerated. Since the inner diameter of the discharge port 68 of the liquid receiving barrel 67 is smaller than the inner diameter of the discharge pipe 66, more and more water is accumulated in the liquid receiving barrel 67, and the amount of electroplating solution in the galvanizing pool 11 is reduced accordingly. Therefore, after the zinc salt is added, the zinc ion content in the galvanizing pool 11 is rapidly increased.
[0121] Preferably, it further includes a second adjustment component;
[0122] The second adjustment assembly includes a support rod 69, a counterweight 64, a second ring 62 and a sliding resistor 7;
[0123] The support rod 69 is arranged in the receiving box 6;
[0124] The second ring 62 is rotatably connected to the support rod 69;
[0125] The second ring 62 is fixedly connected to the liquid receiving bucket 67 via a drawstring 65;
[0126] The counterweight block 64 is fixedly connected to the second ring 62 via a fixing rod 63;
[0127] The counterweight block 64 is fixedly connected to the sliding rod 73 of the sliding rheostat 7 via the ball 74;
[0128] The positive electrode of the sliding rheostat 7 is connected to the electrode plate 12;
[0129] The negative pole of the sliding resistor 7 is connected to the workpiece 13 to be galvanized.
[0130] Specifically, a support block 71 is fixedly connected in the connection box 2, and a sliding rheostat 7 and a connecting plate 72 are fixedly connected to the support block 71. A sliding groove is provided on the connecting plate 72, and a sliding rod 73 is slidably connected to the sliding groove. The sliding rod 73 is fixedly connected to the sliding plate 76 of the sliding rheostat 7, and the end of the sliding rod 73 away from the sliding plate 76 is fixedly connected to the ball 74, and the ball 74 abuts against the counterweight 64. A third spring 75 is sleeved on the sliding rod 73, and the two ends of the third spring 75 are respectively fixedly connected to the connecting plate 72 and the sliding plate 76. As the weight increases, the weight of the liquid receiving bucket 67 gradually increases until it overcomes the gravity of the counterweight 64, causing the fixed rod 63 to rotate with the support rod 69 as the center, thereby causing the counterweight 64 to rotate synchronously. Since the ball 74 abuts against the counterweight 64, the ball 74 drives the sliding rod 73 to slide toward the end away from the receiving box 6, thereby reducing the resistance of the sliding rheostat 7. Since the sliding rheostat 7 is electrically connected to the positive and negative electrodes, the power supply to the positive and negative electrodes is increased to accelerate the reduction rate of zinc ions, thereby allowing the current to be adjusted by the zinc ion concentration.
[0131] This solution has at least the following beneficial effects:
[0132] 1. By fixedly connecting the zinc ion concentration detector in the galvanizing pool, the concentration of zinc ions in the plating solution can be monitored in real time. When the zinc ion concentration is detected to be low, the circulation rate of the plating solution can be accelerated by adjusting the rotation speed of the motor, thereby accelerating the replenishment and dissolution of zinc ions to maintain a suitable concentration of the plating solution.
[0133] 2. Through the design of the piston cylinder and the connecting rod, the piston cylinder slides up and down reciprocatingly after the motor is started to realize the circulation of the plating solution, thereby maintaining the uniform composition and temperature of the plating solution, reducing the thickness of the electrode interface diffusion layer, and avoiding the occurrence of concentration polarization.
[0134] 3. A feeding component is added, which can adjust the amount of zinc salt added according to the change of zinc ion concentration, thereby controlling the zinc ion content in the plating solution.
[0135] 4. Through the design of the second regulating component, the current can be adjusted according to the increase of liquid in the receiving barrel to accelerate the reduction rate of zinc ions and effectively remove metal impurities in the plating solution.
[0136] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An ion concentration intelligent control galvanizing device, characterized in that: It comprises a galvanizing pool (11) and a connection box (2) arranged on the upper part of a workbench (1); The galvanizing pool (11) is fitted with the connection box (2); The galvanizing pool (11) is provided with an electrode plate (12), a workpiece to be galvanized and a zinc ion concentration detector (15); The electrode plate (12) is connected to the positive electrode; The workpiece to be galvanized (13) is connected to a negative electrode; Also included is a first adjustment assembly; The first adjustment component comprises a motor (3) and a piston mechanism arranged in the connection box (2); The piston mechanism comprises a crank (33), a piston rod (36), a piston cylinder (39), a sealing plug (38) and a hinge ball (37); The output end of the motor (3) is fixedly connected to the crank (33) via a rotating shaft (32); One end of the crank (33) away from the rotating shaft (32) is fixedly connected to the piston rod (36) via a connecting rod (34); A first ring (35) is also provided between the connecting rod (34) and the piston rod (36); The piston rod (36) is plugged into the piston cylinder (39); The sealing plug (38) is arranged between the piston rod (36) and the piston cylinder (39); A hinge ball (37) is provided at one end of the piston rod (36) away from the connecting rod (34); The hinge ball (37) is hinged to the sealing plug (38); Two groups of piston mechanisms are arranged in the connection box (2); The first sleeve rings (35) of the two groups of piston mechanisms are respectively fixedly connected to the connecting rods (34); The two groups of piston cylinders (39) are connected to one end of a confluence pipe (4) through a first connecting pipe (41) and a second connecting pipe (42) respectively, and the other end of the confluence pipe (4) is connected to the galvanizing pool (11); The first connecting pipe (41) and the second connecting pipe (42) are each provided with a one-way valve; The one-way valve allows the galvanizing solution to flow only from the galvanizing pool (11) to the piston cylinder (39); The zinc ion concentration detector (15) is electrically connected to the first regulating component; It also includes a feeding component (5); The feeding assembly (5) comprises a feeding chamber (51) and a feeding rod (53); The feeding chamber (51) is provided with a feeding port (52) at the top and a slope at the bottom; The feed inlet (14) of the galvanizing pool (11) is in communication with the feed inlet (52); The feeding rod (53) is slidably connected to the feeding chamber (51) via a first sliding groove; A first spring (55) is provided between the feeding rod (53) and the feeding chamber (51); The feeding assembly (5) further comprises a baffle (57) and a stop rod (58); The baffle (57) is slidably connected to the feeding chamber (51) via a second sliding groove; A second spring (56) is provided between the baffle (57) and the feeding chamber (51); The stop rod (58) is arranged on a side of the baffle plate (57) close to the feeding rod (53).
2. The ion concentration intelligent control galvanizing device according to claim 1 is characterized in that: Also includes a material receiving component; The material receiving assembly comprises a receiving box (6) and a liquid receiving bucket (67) arranged in the connection box (2); The receiving box (6) is connected to the galvanizing pool (11) via a third connecting pipe (61); The liquid receiving bucket (67) is arranged at the lower part of the receiving box (6); A liquid discharge pipe (66) is provided on the upper portion of the receiving box (6); One end of the liquid discharge pipe (66) faces the upper part of the liquid receiving bucket (67), and the other end is connected to the middle part of the confluence pipe (4); The side wall of the liquid receiving barrel (67) is provided with a liquid discharge port (68); The inner diameter of the liquid discharge port (68) is smaller than the inner diameter of the liquid discharge pipe (66).
3. The ion concentration intelligent control galvanizing device according to claim 2 is characterized in that: Also included is a second adjustment assembly; The second adjustment assembly comprises a support rod (69), a counterweight (64), a second ring (62) and a sliding resistor (7); The support rod (69) is arranged in the receiving box (6); The second collar (62) is rotatably connected to the support rod (69); The second ring (62) is fixedly connected to the liquid receiving bucket (67) via a drawstring (65); The counterweight block (64) is fixedly connected to the second ring (62) via a fixing rod (63); The counterweight block (64) is fixedly connected to the sliding rod (73) of the sliding rheostat (7) via a ball (74).
4. The ion concentration intelligent control galvanizing device according to claim 3 is characterized in that: The positive electrode of the sliding rheostat (7) is connected to the electrode plate (12); The negative electrode of the sliding rheostat (7) is connected to the workpiece (13) to be galvanized.
Citation Information
Patent Citations
Zinc plated copper electroplating solution regulating device
CN104805493A