A pressing and drying device for isopropyl alcohol-resistant heat-sensitive film and a control method thereof
By designing a flattening and drying device for medical alcohol-resistant heat-sensitive film, and utilizing technologies such as conveyor belt surface and positioning mechanism, the deformation problem of alcohol-resistant heat-sensitive film during the drying process was solved, achieving high-quality drying and rewinding stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU WANBAO RUIDA HI TECH CO LTD
- Filing Date
- 2024-08-29
- Publication Date
- 2026-06-19
AI Technical Summary
During the drying process of the alcohol-based heat-sensitive film after adhesive coating, the film material deforms due to the traction force caused by the movement.
The device design includes a worktable, an auxiliary receiving unit, receiving rollers, a drying mechanism, and a support frame. It is laid flat and conveyed through the first and second conveyor belts. The use of electric heating wires and heat dissipation modules ensures the stability of the film material during the drying process. A stable power source is provided through a positioning mechanism and a power unit to prevent deformation.
This effectively prevents deformation of the alcohol-based heat-sensitive film during the drying process, improves production quality, and ensures the stability of the film material during the winding process after drying.
Smart Images

Figure CN118876569B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of alcohol-resistant thermosensitive film processing technology, specifically to a flattening and drying device and its control method for medical alcohol-resistant thermosensitive films. Background Technology
[0002] Alcohol-resistant thermal film is a special medical composite film material, mainly used for packaging medical supplies, especially for packaging alcohol-containing medical supplies, such as alcohol swabs. The flattening and drying device for alcohol-resistant thermal film is a special equipment for producing highly alcohol-resistant thermal paper.
[0003] The flattening and drying device for medical alcohol-resistant thermal film can achieve uniform coating, rapid drying and pressing of thermal paper, ultimately producing thermal paper with high alcohol resistance and high printing precision.
[0004] During the drying process of the alcohol-resistant heat-sensitive film after adhesive coating, if there is traction force on the movement of the alcohol-resistant heat-sensitive film, there is a problem that the alcohol-resistant heat-sensitive film will deform during the drying process. Therefore, in order to solve the above problem, a flattening and drying device and its control method for medical alcohol-resistant heat-sensitive film are proposed. Summary of the Invention
[0005] The purpose of this invention is to provide a flattening and drying device and its control method for a medical alcohol-resistant thermosensitive film, so as to solve the problem that if there is a traction force on the movement of the alcohol thermosensitive film during the drying process after the adhesive coating is completed, the alcohol thermosensitive film will deform during the drying process.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A flattening and drying device and its control method for a medical alcohol-resistant heat-sensitive film include a worktable, an auxiliary receiving unit for intermediate conveying, a receiving roller for winding the finished alcohol-resistant heat-sensitive film, and a connecting component. A receiving roller is mounted on one side of the upper end of the worktable via the connecting component. An alcohol-resistant heat-sensitive film is wound around the outside of the receiving roller. An auxiliary receiving unit is mounted on one side of the receiving roller, and a drying mechanism is mounted on one side of the auxiliary receiving unit. A support frame is mounted on the other side of the drying mechanism. The drying mechanism includes a drying chamber, and a distribution frame is mounted on the upper outer side of the drying chamber. The heat dissipation module has a drying plate installed on the upper side of the inner side of the drying chamber. The lower end of the heat dissipation module has a first conveyor belt surface, and the lower end of the drying plate has a heating mechanism. The heating mechanism includes a second conveyor belt surface. The outer side of the second conveyor belt surface has an anti-slip groove, and the inner side of the second conveyor belt surface has a conductive ring groove. A conductive block is slidably connected to the inner side of the conductive ring groove, and the upper end of the conductive block is fixedly connected to a conductive rod. Both ends of the first and second conveyor belt surfaces are rotatably connected to transmission rollers, and one end of the transmission roller is fixedly connected to the main shaft of the first motor.
[0008] As a further optimization of the present invention, wherein: an electric heating wire is built into the second conveyor belt surface, and the electric heating wire built into the second conveyor belt surface is energized through a conductive block, and two conductive blocks and two conductive ring grooves are provided, and the conductive blocks and conductive ring grooves correspond one-to-one.
[0009] As a further optimization of the present invention, both ends of the conductive rod are fixedly connected to the drying box, the alcohol thermosensitive film is disposed between the drying plate and the heating mechanism, the first motor is installed on the outside of the drying box, and the housing of the first motor is fixedly connected to the drying box.
[0010] As a further optimization of the present invention, the bottom ends of the drying box and the auxiliary material receiving unit are fixedly connected to the upper surface of the workbench, the vertical cross-section of the drying box is U-shaped, and ventilation holes are provided at the position where the heat dissipation module is installed in the drying box.
[0011] As a further optimization of the present invention, the support frame includes a frame body, a square hole is provided on the inner side of the upper end of the frame body, a positioning mechanism is slidably connected inside the square hole, a second limiting groove is provided on the inner side of the upper end of the square hole, and a telescopic spring and a damping telescopic rod are fixedly connected inside the second limiting groove.
[0012] As a further optimization of the present invention, the positioning mechanism includes a positioning block, and a first limiting groove is provided on the inner side of the upper end of the positioning block. The bottom of the first limiting groove is fixedly connected to the bottom of the telescopic spring and the damping telescopic rod, and the damping telescopic rod is installed inside the telescopic spring.
[0013] As a further optimization of the present invention, the positioning block has a cross-section of a cross shape, and a circular hole is provided in the middle of the positioning block for positioning the upper pressing roller. The positioning block is rotatably connected to the upper pressing roller through the circular hole, and a power unit is installed at the lower end of the upper pressing roller.
[0014] As a further optimization of the present invention, the power unit includes a second motor, the top end of the main shaft of the second motor is fixedly connected to the lower pressing roller, and the second motor is installed on the outside of the frame.
[0015] As a further optimization of the present invention, the lower pressing roller is parallel to the upper pressing roller, and anti-slip grooves are provided on the outer sides of both the lower pressing roller and the upper pressing roller. The lower pressing roller is rotatably connected to the frame.
[0016] As a further optimization of the present invention, wherein: S1: applying adhesive to the alcohol heat-sensitive film and pressing it together: by cooperating with the upper pressing roller and the lower pressure roller set inside the power unit, the alcohol heat-sensitive film is pressed together so that it can be stably bonded together with adhesive.
[0017] S2: Entering the drying mechanism for drying: After pressing, the alcohol-thermal film enters the drying chamber. During this process, the alcohol-thermal film is conveyed through the first conveyor belt and the second conveyor belt. While being conveyed through the second conveyor belt, the heating wires inside the second conveyor belt can heat the bottom of the alcohol-thermal film, and the drying plate can heat the top of the alcohol-thermal film. During the heating process, the alcohol-thermal film is laid flat on the top of the second conveyor belt. This method can evenly heat the pressed alcohol-thermal film and prevent the alcohol-thermal film from deforming due to the tension caused by winding or conveying during the heating process, further improving the stability of the alcohol-thermal film during the drying process.
[0018] S3: Cooling the dried alcohol thermal film: During the process of conveying the dried alcohol thermal film through the first conveyor belt, the heat dissipation module can cool the alcohol thermal film, thereby ensuring the stability of the alcohol thermal film during the winding process, and preventing the alcohol thermal film from being stretched when it is directly wound after drying.
[0019] S4: Winding: The processed alcohol-thermal film can be wound up using an auxiliary winding unit and winding rollers.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] 1. In this invention, by setting a first conveyor belt surface and a second conveyor belt surface, during the drying process of the alcohol thermal film, by laying the alcohol thermal film flat on the upper part of the first conveyor belt surface and the second conveyor belt surface, the traction force on one side of the alcohol thermal film movement is effectively reduced, thereby avoiding the problem of deformation of the alcohol thermal film during the drying process and effectively improving the production quality of alcohol thermal film.
[0022] 2. In this invention, the alcohol-thermal film is cooled after drying to ensure its stability during the winding process, thus preventing the problem of stretching of the alcohol-thermal film due to the winding traction force when it is directly wound after drying.
[0023] 3. In this invention, the flattening and drying device is specially designed with a positioning mechanism and a support frame. By automatically positioning the upper and lower pressing rollers, stable processing of alcohol heat-sensitive films of different thicknesses is achieved. The cooperation of the power unit and the second motor provides a stable power source for the pressing and conveying process, ensuring the smooth conveying of the alcohol heat-sensitive film during processing. In addition, the anti-slip groove further improves the stability during the conveying process, prevents the film material from sliding and stretching, and ensures the quality of the final product. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the drying mechanism of the present invention;
[0026] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at point A in the middle;
[0027] Figure 4 This is a schematic diagram of the second conveyor belt surface structure of the present invention;
[0028] Figure 5 This is a schematic diagram of the support frame structure of the present invention;
[0029] Figure 6 For the present invention Figure 5 Schematic diagram of the structure at point B;
[0030] Figure 7 This is a schematic diagram of the positioning mechanism structure of the present invention;
[0031] Figure 8 This is a schematic diagram of the power unit structure of the present invention.
[0032] In the diagram: 1. Workbench;
[0033] 2. Drying mechanism; 21. Drying box; 22. Heat dissipation module; 23. Drying plate; 24. First conveyor belt surface; 25. Heating mechanism; 251. Second conveyor belt surface; 252. Anti-slip groove; 253. Conductive ring groove; 254. Conductive rod; 255. Conductive block; 26. Transmission roller; 27. First motor;
[0034] 3. Support frame; 31. Frame body; 32. Positioning mechanism; 321. Positioning block; 322. First limiting groove; 33. Square hole; 34. Telescopic spring; 35. Damping telescopic rod; 36. Second limiting groove;
[0035] 4. Upper pressing rollers;
[0036] 5. Power unit; 51. Second motor; 52. Lower pressing roller;
[0037] 6. Auxiliary receiving unit; 7. Receiving roller; 8. Connecting parts; 9. Alcohol-based heat-sensitive film. Detailed Implementation
[0038] Please see Figure 1-8 The present invention provides a technical solution:
[0039] A flattening and drying device and its control method for a medical alcohol-resistant heat-sensitive film include a workbench 1, an auxiliary receiving unit 6 for intermediate conveying, a receiving roller 7 for winding the finished alcohol-resistant heat-sensitive film 9, and a connecting member 8. The receiving roller 7 is mounted on one side of the upper end of the workbench 1 via the connecting member 8. The alcohol-resistant heat-sensitive film 9 is wound around the outside of the receiving roller 7. The auxiliary receiving unit 6 is mounted on one side of the receiving roller 7, and a drying mechanism 2 is mounted on one side of the auxiliary receiving unit 6. A support frame 3 is mounted on the other side of the drying mechanism 2. The drying mechanism 2 includes a drying chamber 21. A heat dissipation module 22 is mounted on the upper side of the outer side of the drying chamber 21. The inner side of the drying chamber 21... A drying plate 23 is installed on the other side of the end. A first conveyor belt surface 24 is provided at the lower end of the heat dissipation module 22. A heating mechanism 25 is provided at the lower end of the drying plate 23. The heating mechanism 25 includes a second conveyor belt surface 251. An anti-slip groove 252 is provided on the outer side of the second conveyor belt surface 251. A conductive ring groove 253 is provided on the inner side of the second conveyor belt surface 251. A conductive block 255 is slidably connected to the inner side of the conductive ring groove 253. The upper end of the conductive block 255 is fixedly connected to the conductive rod 254. Both ends of the first conveyor belt surface 24 and the second conveyor belt surface 251 are rotatably connected to a transmission roller 26. One end of the transmission roller 26 is fixedly connected to the main shaft of the first motor 27.
[0040] As a further implementation of this solution, the second conveyor belt surface 251 has an internal electric heating wire. The electric heating wire inside the second conveyor belt surface 251 is energized through the conductive block 255. There are two conductive blocks 255 and two conductive ring grooves 253. The conductive blocks 255 and the conductive ring grooves 253 correspond one-to-one. With the above arrangement, a stable power supply can be provided to the electric heating wire inside the second conveyor belt surface 251 during the operation of the device.
[0041] As a further implementation of this solution, both ends of the conductive rod 254 are fixedly connected to the drying box 21. The alcohol thermal film 9 is placed between the drying plate 23 and the heating mechanism 25. The first motor 27 is installed on the outside of the drying box 21, and the outer shell of the first motor 27 is fixedly connected to the drying box 21. With the above arrangement, during the drying process of the alcohol thermal film 9, the upper and lower ends of the alcohol thermal film 9 can be dried at the same time, which further improves the drying effect.
[0042] As a further implementation of this solution, the bottom of the drying box 21 and the auxiliary material receiving unit 6 are fixedly connected to the upper surface of the workbench 1. The vertical cross section of the drying box 21 is U-shaped. Ventilation holes are provided at the position where the heat dissipation module 22 is installed in the drying box 21. Through the above-mentioned settings, the overall stability of the equipment during operation can be further improved.
[0043] As a further implementation of this solution, the support frame 3 includes a frame body 31. A square hole 33 is opened on the inner side of the upper end of the frame body 31. A positioning mechanism 32 is slidably connected inside the square hole 33. A second limiting groove 36 is opened on the inner side of the upper end of the square hole 33. A telescopic spring 34 and a damping telescopic rod 35 are fixedly connected inside the second limiting groove 36. The support frame 3 can fix and position the upper pressing roller 4 and the lower pressing roller 52 at the same time.
[0044] As a further implementation of this solution, the positioning mechanism 32 includes a positioning block 321. The upper inner side of the positioning block 321 is provided with a first limiting groove 322. The bottom of the first limiting groove 322 is fixedly connected to the bottom of the telescopic spring 34 and the damping telescopic rod 35. The damping telescopic rod 35 is installed inside the telescopic spring 34. With the above settings, the upper pressing roller 4 can be automatically positioned, thereby enabling stable processing of alcohol thermal films 9 of different thicknesses.
[0045] As a further implementation of this solution, the positioning block 321 has a cross-section in the shape of a cross. The positioning block 321 has a circular hole in the middle for positioning the upper pressing roller 4. The positioning block 321 is rotatably connected to the upper pressing roller 4 through the circular hole. A power unit 5 is installed at the lower end of the upper pressing roller 4. The power unit 5 includes a second motor 51. The top end of the main shaft of the second motor 51 is fixedly connected to the lower pressing roller 52. The second motor 51 is installed on the outside of the frame 31. Through the above arrangement, a stable power source can be provided to the lower pressing roller 52. At the same time, it can ensure that the alcohol thermal film 9 can be conveyed during the processing of the alcohol thermal film 9.
[0046] As a further implementation of this solution, the lower pressing roller 52 is parallel to the upper pressing roller 4, and anti-slip grooves are provided on the outer sides of both the lower pressing roller 52 and the upper pressing roller 4. The lower pressing roller 52 is rotatably connected to the frame 31. Through the above arrangement, the stability of the upper pressing roller 4 and the lower pressing roller 52 in the process of conveying the alcohol heat-sensitive film 9 can be prevented.
[0047] As a further implementation of this solution, S1: Applying adhesive to the alcohol-thermal film 9 and pressing it together: By cooperating with the lower pressure roller 52 set inside the upper pressing roller 4 and the power unit 5, the alcohol-thermal film 9 is pressed together so that it can be stably bonded together with adhesive.
[0048] S2: Entering the drying mechanism for drying: After pressing, the alcohol thermal film 9 enters the drying chamber 21. During this process, the alcohol thermal film 9 is conveyed by the first conveyor belt surface 24 and the second conveyor belt surface 251. During the conveying process by the second conveyor belt surface 251, the heating wires installed inside the second conveyor belt surface 251 can heat the bottom of the alcohol thermal film 9, and the drying plate 23 can heat the top of the alcohol thermal film 9. During the heating process, the alcohol thermal film 9 is laid flat on the top of the second conveyor belt surface 251. This can evenly heat the pressed alcohol thermal film 9 and prevent the alcohol thermal film 9 from deforming due to the tension caused by winding or conveying during the heating process, further improving the stability of the alcohol thermal film 9 during the drying process.
[0049] S3: Cooling the dried alcohol thermal film 9: When the dried alcohol thermal film 9 is conveyed through the first conveyor belt surface 24, the heat dissipation module 22 can cool down the alcohol thermal film 9, thereby ensuring the stability of the alcohol thermal film 9 during the winding process, and preventing the alcohol thermal film 9 from being stretched when it is directly wound after drying.
[0050] S4: Winding: The processed alcohol-thermal film 9 can be wound up by the auxiliary winding unit 6 and the winding roller 7.
[0051] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of the present invention.
Claims
1. A kind of alcohol-resistant heat-sensitive film flattening drying device, including workbench (1), for the auxiliary material receiving unit (6) of intermediate transmission, for the material receiving roller (7) of finished alcohol heat-sensitive film (9) is rolled and connecting piece (8), it is characterized in that: The upper side of the workbench (1) is equipped with a receiving roller (7) via a connector (8). An alcohol-thermal film (9) is wrapped around the outside of the receiving roller (7). An auxiliary receiving unit (6) is installed on one side of the receiving roller (7). A drying mechanism (2) is installed on one side of the auxiliary receiving unit (6). A support frame (3) is installed on the other side of the drying mechanism (2). The drying mechanism (2) includes a drying box (21). A heat dissipation module (22) is installed on one side of the upper outer side of the drying box (21), and a drying plate (23) is installed on the other side of the upper inner side of the drying box (21). A first conveyor belt surface (24) is provided at the lower end of the heat dissipation module (22), and a heating mechanism (25) is provided at the lower end of the drying plate (23). The heating mechanism (25) includes a second conveyor belt surface (251). An anti-slip groove (252) is provided on the outer side of the second conveyor belt surface (251), and a conductive ring groove (253) is provided on the inner side of the second conveyor belt surface (251). A conductive block (255) is slidably connected to the inner side of the conductive ring groove (253), and the upper end of the conductive block (255) is fixedly connected to the conductive rod (254). Both ends of the first conveyor belt surface (24) and the second conveyor belt surface (251) are rotatably connected to transmission rollers (26). One end of the transmission rollers (26) is fixedly connected to the main shaft of the first motor (27). The second conveyor belt surface (251) has an internal electric heating wire. The electric heating wire inside the second conveyor belt surface (251) is energized through a conductive block (255). There are two conductive blocks (255) and two conductive ring grooves (253). The conductive blocks (255) and the conductive ring grooves (253) correspond one-to-one. The support frame (3) includes a frame body (31). A square hole (33) is opened on the inner side of the upper end of the frame body (31). A positioning mechanism (32) is slidably connected inside the square hole (33). A second limiting groove (36) is opened on the inner side of the upper end of the square hole (33). The second limiting groove (36) is fixedly connected to a telescopic spring (34) and a damping telescopic rod (35). The positioning mechanism (32) includes a positioning block (321). The upper inner side of the positioning block (321) is provided with a first limiting groove (322). The bottom of the first limiting groove (322) is fixedly connected to the bottom of the telescopic spring (34) and the damping telescopic rod (35). The damping telescopic rod (35) is installed inside the telescopic spring (34). The cross-section of the positioning block (321) is "+". The middle of the positioning block (321) is provided with a round hole for positioning the upper pressing roller (4). The positioning block (321) is rotatably connected to the upper pressing roller (4) through the round hole. The lower end of the upper pressing roller (4) is equipped with a power unit (5).
2. The flattening and drying device for a medical alcohol-resistant heat-sensitive film according to claim 1, characterized in that: Both ends of the conductive rod (254) are fixedly connected to the drying box (21). The alcohol thermosensitive film (9) is set between the drying plate (23) and the heating mechanism (25). The first motor (27) is installed on the outside of the drying box (21), and the outer shell of the first motor (27) is fixedly connected to the drying box (21).
3. The flattening and drying device for a medical alcohol-resistant heat-sensitive film according to claim 2, characterized in that: The bottom of the drying box (21) and the auxiliary material receiving unit (6) are fixedly connected to the upper surface of the workbench (1). The vertical cross section of the drying box (21) is U-shaped. Ventilation holes are provided at the position where the heat dissipation module (22) is installed in the drying box (21).
4. The flattening and drying device for a medical alcohol-resistant heat-sensitive film according to claim 3, characterized in that: The power unit (5) includes a second motor (51), the top of the main shaft of the second motor (51) is fixedly connected to the lower pressing roller (52), and the second motor (51) is installed on the outside of the frame (31).
5. The flattening and drying device for a medical alcohol-resistant heat-sensitive film according to claim 4, characterized in that: The lower pressing roller (52) is parallel to the upper pressing roller (4). Anti-slip grooves are provided on the outer sides of both the lower pressing roller (52) and the upper pressing roller (4). The lower pressing roller (52) is rotatably connected to the frame (31).
6. A control method for a flattening and drying device for a medical alcohol-resistant heat-sensitive film as described in claim 5, characterized in that: The steps include the following: S1: Applying adhesive to the alcohol-heat-sensitive film (9) and pressing it together: By cooperating with the lower pressure roller (52) set inside the upper pressing roller (4) and the power unit (5), the alcohol-heat-sensitive film (9) is pressed together so that it can be stably bonded together with adhesive. S2: Entering the drying mechanism for drying: After pressing, the alcohol thermal film (9) enters the drying box (21). During this process, the alcohol thermal film (9) is conveyed through the first conveyor belt surface (24) and the second conveyor belt surface (251). During the conveying process through the second conveyor belt surface (251), the heating wires set inside the second conveyor belt surface (251) can heat the bottom of the alcohol thermal film (9), and the drying plate (23) can heat the top of the alcohol thermal film (9). During the heating process, the alcohol thermal film (9) is laid flat on the top of the second conveyor belt surface (251). This can heat the pressed alcohol thermal film (9) evenly and prevent the alcohol thermal film (9) from deforming due to the tension caused by winding or conveying during the heating process, further improving the stability of the alcohol thermal film (9) during the drying process. S3: Cooling the dried alcohol thermal film (9): When the dried alcohol thermal film (9) is conveyed through the first conveyor belt surface (24), the heat dissipation module (22) can cool the alcohol thermal film (9) to ensure the stability of the alcohol thermal film (9) during the winding process, so as to prevent the alcohol thermal film (9) from being stretched when it is directly wound after drying. S4: Rewinding: The processed alcohol heat-sensitive film (9) can be rewound by the auxiliary rewinding unit (6) and the rewinding roller (7).