Titanium alloy discharge device for ozone generator
By designing a titanium alloy discharge device, the built-in scraping hose and external scraping head are used to clean particulate matter from the surface of the grid tube, solving the problem of reduced discharge effect caused by gas-carrying particulate matter and achieving efficient ozone preparation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- XUZHOU JINYUAN OZONE EQUIP CO LTD
- Filing Date
- 2024-07-17
- Publication Date
- 2026-06-19
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Figure CN118908152B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ozone preparation technology, specifically to a titanium alloy discharge device for an ozone generator. Background Technology
[0002] An ozone generator is a special device used to prepare ozone gas. It is mainly divided into high-voltage discharge type, ultraviolet irradiation type and electrolysis type. Because ozone can sterilize, it is widely used in drinking water treatment, wastewater industrial oxidation, food processing and preservation, pharmaceutical synthesis and other fields. It can not only disinfect and sterilize and eliminate odors, but also prevent mold and preserve freshness.
[0003] Currently, the main discharge device inside an ozone generator is an ozone tube, which contains an electric grid. When the ozone tube is energized and discharges the gas passing through it, the gas carries some tiny particles as it enters the generator. As the electric grid continues to discharge and forms an electric field, these tiny particles adhere to the surface of the grid. As the number of particles increases, the discharge effect of the grid decreases.
[0004] In view of the above, the present invention provides a titanium alloy discharge device for ozone generators to solve the above problems. Summary of the Invention
[0005] The present invention aims to solve one of the technical problems existing in the prior art or related technologies.
[0006] Therefore, the technical solution adopted in this invention is as follows:
[0007] A titanium alloy discharge device for an ozone generator includes a protective mechanism, a support mechanism installed within the protective mechanism, a discharge mechanism installed within the support mechanism, and a discharge mechanism installed between the protective mechanism and the discharge mechanism.
[0008] The protective mechanism includes an ozone generation component for storing gas, a cover installed at one end of the ozone generation component, and a traction component that is movably installed inside the cover.
[0009] The bearing mechanism is used to provide a stable pressure-bearing platform for multiple sets of discharge mechanisms, and the bearing mechanism includes a ring buckle;
[0010] The discharge mechanism includes a first clamp installed inside the ring buckle, a first insulating cover installed inside the first clamp, a limiting member installed on the top of the first insulating cover, and an electric grid pipe installed inside the first clamp.
[0011] The electric grid cleaning mechanism includes a push rod movably installed within a limiting member, an external scraper head movably connected to the bottom end of the push rod, and a built-in scraping hose penetrating into the electric grid pipe.
[0012] In a preferred embodiment, the present invention may be further configured such that the protective mechanism includes a chassis mounted outside the cover, a motor mounted inside the chassis, an eccentric wheel mounted on the internal drive shaft of the motor, a column mounted on the eccentric wheel and located away from the center, and a pad movably mounted on the column.
[0013] In a preferred embodiment, the present invention may be further configured such that the ozone generation assembly includes an outer chamber, a plurality of beams mounted on the inner wall of the outer chamber, and a plurality of supports mounted on the inner wall of the outer chamber.
[0014] The bracket consists of an end column and two extended positioning plates, and the inner side of the top of the extended positioning plate is provided with a groove.
[0015] In a preferred embodiment, the present invention can be further configured such that: the traction member has an overall T-shaped structure, and a plurality of evenly distributed clips are installed on the end of the traction member that extends through the inner cavity of the outer compartment.
[0016] In a preferred embodiment, the present invention may be further configured such that the bearing mechanism includes washers mounted on multiple beam plates and multiple clamping plates fixedly mounted on one end of the washers;
[0017] The ring buckle is fixedly installed inside two adjacent clamping plates.
[0018] In a preferred embodiment, the present invention may be further configured such that the discharge mechanism further includes a second clamp installed at the bottom of the power grid tube, a second insulating cover installed inside the second clamp, and a cross-shaped guide installed at the bottom of the second insulating cover.
[0019] In a preferred embodiment, the present invention can be further configured such that: the cross-shaped flow guide has an overall cross-shaped structure, and two main plugs are inserted into two of the guide rods inside the cross-shaped flow guide;
[0020] Two auxiliary plugs are inserted into the other two guide rods inside the cross-shaped guide.
[0021] In a preferred embodiment, the invention may be further configured such that the electric grid cleaning mechanism further includes an extended pull rod movably connected to the inner end clip of the traction member, the top end of the extended pull rod being movably mounted on the built-in scraping hose.
[0022] In a preferred embodiment, the present invention may be further configured such that the power grid cleaning mechanism further includes a deflection bracket movably mounted on a support.
[0023] The deflection bracket has a horizontal hole inside, and a pin is installed in the horizontal hole. The pin passes through the groove at the top of the two extended positioning plates.
[0024] In a preferred embodiment, the present invention can be further configured such that: the interior of the built-in scraping hose has a cylindrical cavity, and the bottom and middle of the built-in scraping hose have two sets of symmetrically distributed air holes;
[0025] A scraper head is installed at the bottom end of the built-in scraper hose.
[0026] By adopting the above technical solution, the beneficial effects achieved by the present invention are as follows:
[0027] 1. This invention utilizes a grid of evenly distributed circumferentially arranged tubes inside an ozone generation component. When the grid tubes are energized and discharge gas entering the ozone generation component, any particulate matter in the gas adsorbed on the inner and outer walls of the grid tubes is actively cleaned by the grid cleaning mechanism, and the adsorbed particulate matter on the inner and outer walls of the grid tubes can be scraped off. This ensures that multiple grid tubes in a sealed environment can always perform efficient high-voltage discharge of gas.
[0028] 2. This invention provides an air hole at the bottom and middle of the built-in scraping hose. As the built-in scraping hose is pulled up and down by the extended rod, the through hole in the built-in scraping hose can introduce gas from the outer chamber, thereby forming a circulating airflow. When the impurities on the inner wall of the grid pipe are scraped off, they will eventually be discharged from the second insulating cover under the push of the airflow, thereby reducing the problem of impurities clogging and repeatedly adhering to the inner wall of the grid pipe. Attached Figure Description
[0029] Figure 1 This is a schematic diagram illustrating the use of the present invention;
[0030] Figure 2 This is a schematic diagram illustrating the dispersion of the protective mechanism of the present invention;
[0031] Figure 3 For the present invention Figure 2 A partial cross-sectional schematic diagram;
[0032] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;
[0033] Figure 5 For the present invention Figure 3 Enlarged view of point B in the middle;
[0034] Figure 6 This is a partial top view of the present invention;
[0035] Figure 7 This is a schematic diagram of the support mechanism of the present invention;
[0036] Figure 8 This is a schematic diagram of the electric grid cleansing mechanism of the present invention;
[0037] Figure 9 This is a schematic diagram of the discharge mechanism of the present invention;
[0038] Figure 10 This is a partial schematic diagram of the electric grid cleaning mechanism of the present invention;
[0039] Figure 11 For the present invention Figure 10 Enlarged view of point C in the middle;
[0040] Figure 12 For the present invention Figure 10 Enlarged diagram of point D in the middle.
[0041] Figure label:
[0042] 100. Protective structure; 110. Ozone generation component; 111. Outer compartment; 112. Beam and plate; 113. Support frame; 120. Cover; 130. Traction component; 140. Chassis; 150. Motor; 160. Eccentric wheel; 170. Column; 180. Pad;
[0043] 200. Load-bearing mechanism; 210. Washer; 220. Clamping plate; 230. Ring fastener;
[0044] 300. Discharge mechanism; 310. First clamp; 320. First insulating cover; 330. Limiting component; 340. Second clamp; 350. Second insulating cover; 360. Cross-shaped guide component; 370. Main plug; 380. Secondary plug; 390. Power grid conduit;
[0045] 400. Grid cleaning mechanism; 410. Extended pull rod; 420. Built-in scraping hose; 430. Deflection bracket; 440. Assist rod; 450. External scraping head. Detailed Implementation
[0046] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.
[0047] It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the invention.
[0048] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, a titanium alloy discharge device for an ozone generator.
[0049] Example 1:
[0050] Combination Figures 1-12As shown, the present invention provides a titanium alloy discharge device for an ozone generator, comprising a protective mechanism 100, a support mechanism 200 installed within the protective mechanism 100, a discharge mechanism 300 installed within the support mechanism 200, and a discharge mechanism 300 installed between the protective mechanism 100 and the discharge mechanism 300.
[0051] The protective mechanism 100 includes an ozone generating component 110, a cover 120, a traction component 130, a chassis 140, a motor 150, an eccentric wheel 160, a column 170, and a pad 180. The ozone generating component 110 also includes an outer chamber 111, a beam plate 112, and a support 113. The bearing mechanism 200 includes a washer 210, a clamping plate 220, and a ring buckle 230. The discharge mechanism 300 includes a first clamp 310, a first insulating cover 320, a limiting component 330, a second clamp 340, a second insulating cover 350, a cross-shaped guide component 360, a main plug 370, a secondary plug 380, and a grid pipe 390. The grid cleaning mechanism 400 includes an extended pull rod 410, a built-in scraping hose 420, a deflection bracket 430, a pusher soft rod 440, and an external scraper head 450.
[0052] The protective mechanism 100 includes an ozone generation component 110 for storing gas, a cover 120 installed at one end of the ozone generation component 110, and a traction component 130 that is movably installed inside the cover 120.
[0053] The bearing mechanism 200 is used to provide a stable pressure-bearing platform for multiple sets of discharge mechanisms 300;
[0054] The load-bearing mechanism 200 includes washers 210 installed on multiple beams 112, multiple clamping plates 220 fixedly installed on one end of the washers 210, and ring buckles 230 installed in two adjacent clamping plates 220.
[0055] The discharge mechanism 300 includes a first clamp 310 installed in the ring buckle 230, a first insulating cover 320 installed in the first clamp 310, a limiting member 330 installed on the top of the first insulating cover 320, and a power grid tube 390 installed in the first clamp 310.
[0056] The electric grid cleaning mechanism 400 includes a push rod 440 movably installed in the limiting member 330, an external scraper head 450 movably connected to the bottom end of the push rod 440, and a built-in scraping hose 420 penetrating into the electric grid pipe 390.
[0057] During the discharge of gas by the ozone tube inside the ozone generator, there will be fine particulate matter in the gas being inhaled. As the grid in the ozone tube continues to discharge, an electric field will be formed on the surface of the grid, and the fine particulate matter in the gas will be adsorbed on the surface of the grid. As the amount of fine particulate matter on the grid gradually increases, the discharge efficiency of the ozone tube will decrease, which will interfere with the subsequent treatment of the gas flowing in.
[0058] In use, the device involves evenly distributing multiple discharge mechanisms 300 within multiple rings 230, then connecting the connectors of the multiple discharge mechanisms 300 using gaskets. Based on the distribution length of the multiple discharge mechanisms 300, the tops of multiple built-in scraping hoses 420 are fixed using a crossbeam. When gas continuously flows into the inner cavity of the outer chamber 111, the multiple electric grid pipes 390 can discharge the gas. With the start of the motor 150, the eccentric rotating wheel 160 mounted on its internal drive shaft drives the column 17. The 0 rotates, and the pad 180, which is movably mounted on the column 170, can drive the traction component 130 to reciprocate in the middle of the cover 120. At this time, multiple extended pull rods 410 can drive the built-in scraping hose 420 to rise and fall along the inner cavity of the grid tube 390. The pushed deflection bracket 430 will push the booster soft rod 440 and the external scraper head 450 in the opposite direction, so that the inner and outer walls of the grid tube 390 can be continuously cleaned, so that the grid tube 390 can discharge the incoming gas.
[0059] Example 2:
[0060] Combination Figure 2 , Figure 9 and Figure 10 As shown, based on Embodiment 1, the protective mechanism 100 also includes a housing 140 installed outside the cover 120, a motor 150 installed inside the housing 140, an eccentric wheel 160 installed on the transmission shaft inside the motor 150, a column 170 installed on the eccentric wheel 160 and located away from the center, and a pad 180 movably installed on the column 170.
[0061] The ozone generation assembly 110 includes an outer chamber 111, a plurality of beams 112 installed on the inner wall of the outer chamber 111, and a plurality of supports 113 installed on the inner wall of the outer chamber 111;
[0062] The bracket 113 consists of an end post and two extended positioning plates, and the inner side of the top of the extended positioning plate is provided with a groove;
[0063] The traction component 130 has an overall T-shaped structure, and multiple evenly distributed clips are installed on the end of the traction component 130 that extends into the inner cavity of the outer compartment 111.
[0064] By using a housing 140 installed outside the cover 120, the motor 150 installed inside the housing 140 can provide stable kinetic energy for the reciprocating extension of the pad 180. As the pad 180 rotates eccentrically around the center of the column 170, the traction member 130, which is movably installed at the other end of the pad 180, will extend stably along the middle of the cover 120. When multiple sets of discharge mechanisms 300 are evenly distributed circumferentially along the inner wall of the outer chamber 111, the multiple grid tubes 390 in the discharge state can perform high-voltage discharge treatment on the incoming gas. At this time, the conductive grid tubes 390 can effectively guide the airflow to fully contact the high-voltage electric arc, and the evenly released electric arc reacts with oxygen (or pure oxygen) in the air to produce ozone.
[0065] Example 3:
[0066] Combination Figures 8-12 As shown, based on Embodiment 1, the discharge mechanism 300 further includes a second clamp 340 installed at the bottom of the power grid pipe 390, a second insulating cover 350 installed inside the second clamp 340, and a cross-shaped guide member 360 installed at the bottom of the second insulating cover 350.
[0067] The cross-shaped flow guide 360 has an overall cross-shaped structure, and two main plugs 370 are inserted into two of the guide rods inside the cross-shaped flow guide 360.
[0068] Two auxiliary plugs 380 are inserted into the other two guide rods inside the cross-shaped guide 360.
[0069] A first clamp 310 and a second clamp 340 are symmetrically distributed at the top and bottom of the grid tube 390. A first insulating cover 320 and a second insulating cover 350 are respectively installed inside the first clamp 310 and the second clamp 340. At this time, the bottom end of the first insulating cover 320 and the top end of the second insulating cover 350 will be attached to the inner wall of the grid tube 390. When the grid tube 390 continues to discharge, the incoming air can fully contact the electric arc released by the grid tube 390. Once there are tiny particles in the air and the particles are adsorbed on the surface of the grid tube 390, the reciprocating upward and downward internal scraping hose 420 and the external scraper head 450 can scrape off the particles on the surface of the grid tube 390. This can ensure that the grid tube 390 is clean during ozone production and ensure that the discharge power is at its maximum.
[0070] Example 4:
[0071] Combination Figures 2-12 As shown, based on Embodiment 1, the electric grid cleaning mechanism 400 further includes an extended pull rod 410 movably connected to the inner end clamp of the traction member 130. The top end of the extended pull rod 410 is movably mounted on the built-in scraping hose 420 and a deflection bracket 430 movably mounted on the bracket 113.
[0072] The deflection bracket 430 has a horizontal hole inside, and a pin is installed in the horizontal hole. The pin passes through the groove at the top of the two extended positioning plates.
[0073] The built-in scraping hose 420 has a cylindrical cavity inside, and two sets of symmetrically distributed air holes are provided at the bottom and middle of the built-in scraping hose 420.
[0074] The bottom of the built-in scraper hose 420 is equipped with a scraper head.
[0075] The pin inside the deflection bracket 430 is positioned and constrained by the bracket 113. At this time, the deflection bracket 430, which is movably installed outside the pin, can push the push rod 440 in the opposite direction as the built-in scraping hose 420 rises and falls. The external scraper head 450, which is movably installed at the bottom of the push rod 440, can rise and fall at a uniform speed along the outer wall of the grid pipe 390. In addition, the built-in scraping hose 420 has a through hole inside, and two sets of symmetrically distributed air holes are opened at the bottom and middle of the built-in scraping hose 420. With the high-frequency rise and fall of the built-in scraping hose 420, the air in the inner cavity of the outer chamber 111 will enter the through hole inside the built-in scraping hose 420, which can ultimately allow the directional airflow to vent the dirt scraped off the inner wall of the grid pipe 390.
[0076] The working principle and usage process of this invention are as follows: First, the first insulating cover 320 is fixedly installed inside the first clamp 310, and the second insulating cover 350 is fixedly installed inside the second clamp 340. Then, the grid tube 390 is installed in two adjacent ports of the first clamp 310 and the second clamp 340, with the first insulating cover 320 and the second insulating cover 350 respectively penetrating into the first clamp 310 and the second clamp 340, their ends fitting against the inner wall of the grid tube 390. Next, the external scraper head 450 is movably installed outside the grid tube 390, and the scraper head at the bottom end of the built-in scraping hose 420 is movably installed... The scraper head at the bottom of the built-in scraping hose 420 is located at the bottom of the inner cavity of the power grid pipe 390 in the initial state. The external scraper head 450 is constrained by the push rod 440 and will adhere to the outer wall of the top of the power grid pipe 390. The first clamp 310 is fixedly installed inside the ring buckle 230, and multiple sets of ring buckles 230 and clamps 220 are fixedly installed in a circumferential state on the port of one end of the washer 210. At this time, the multiple discharge mechanisms 300 evenly installed inside the multiple ring buckles 230 can form a circumferential structure distributed in the inner cavity of the outer compartment 111. When the multiple sets of power grid pipes 390 distributed in a circumferential manner are energized and connected to each other... When the incoming gas discharges, it is subjected to an electric field. Some of the particulate matter carried by the gas into the inner cavity of the outer chamber 111 is adsorbed onto the multiple grid tubes 390 containing free charges. To reduce the interference of impurities in the gas on ozone production, the motor 150 is started. The eccentric wheel 160 installed on the outer end of the drive shaft inside the motor 150 drives the column 170 to rotate. At this time, the pad 180, which is movable on the column 170, drives the traction component 130 to perform high-frequency telescopic movement. The traction component 130 can simultaneously pull multiple extended pull rods 410, and the built-in scraping hose 420 will move along the grid tubes 390. The inner cavity of the 0 reciprocates up and down. During this time, the scraper head at the bottom of the built-in scraping hose 420 can scrape off the particles on the inner wall of the grid tube 390. Meanwhile, the vertical hole in the middle of the second insulating outer cover 350 will discharge the particles on the inner wall of the grid tube 390. At the same time, the push rod 440 pushed by the deflection bracket 430 can control the external scraper head 450 to reciprocate up and down along the outer wall of the grid tube 390. At this time, the particles on the outer wall of the grid tube 390 can also be cleaned. This ensures that the grid tube 390 can be in a highly clean state in the inner cavity of the outer chamber 111 to discharge the incoming gas, thereby improving the efficiency of ozone preparation.
[0077] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A titanium alloy discharge device for an ozone generator, comprising a protective mechanism (100), characterized in that, It also includes a bearing mechanism (200) installed in the protective mechanism (100), a discharge mechanism (300) installed in the bearing mechanism (200), and an electric grid cleaning mechanism (400) installed between the protective mechanism (100) and the discharge mechanism (300). The protective mechanism (100) includes an ozone generation component (110) for storing gas, a cap (120) installed at one end of the ozone generation component (110), and a traction component (130) movably installed inside the cap (120). The bearing mechanism (200) is used to provide a stable pressure-bearing platform for multiple sets of discharge mechanisms (300), and the bearing mechanism (200) includes a ring (230). The discharge mechanism (300) includes a first clamp (310) installed in the ring (230), a first insulating cover (320) installed in the first clamp (310), a limiting member (330) installed on the top of the first insulating cover (320), and a power grid tube (390) installed in the first clamp (310). The electric grid cleaning mechanism (400) includes a push rod (440) movably installed in the limiting member (330), an external scraper head (450) movably connected to the bottom end of the push rod (440), and an internal scraping hose (420) penetrating into the electric grid pipe (390). The built-in scraper hose (420) has a cylindrical cavity inside, and two sets of symmetrically distributed air holes are provided at the bottom and middle of the built-in scraper hose (420). The bottom end of the built-in scraper hose (420) is equipped with a scraper head.
2. The titanium alloy discharge device for an ozone generator according to claim 1, characterized in that, The protective mechanism (100) also includes a housing (140) installed outside the cover (120), a motor (150) installed inside the housing (140), an eccentric wheel (160) installed on the transmission shaft inside the motor (150), a column (170) installed on the eccentric wheel (160) and located away from the center, and a pad (180) movably installed on the column (170).
3. The titanium alloy discharge device for an ozone generator according to claim 1, characterized in that, The ozone generation assembly (110) includes an outer chamber (111), a plurality of beams (112) installed on the inner wall of the outer chamber (111), and a plurality of supports (113) installed on the inner wall of the outer chamber (111). The bracket (113) consists of an end post and two extended positioning plates, and the inner side of the top of the extended positioning plate is provided with a groove.
4. The titanium alloy discharge device for an ozone generator according to claim 1, characterized in that, The traction component (130) has a T-shaped structure, and multiple evenly distributed clips are installed on the end of the traction component (130) that extends into the inner cavity of the outer compartment (111).
5. The titanium alloy discharge device for an ozone generator according to claim 1, characterized in that, The load-bearing mechanism (200) includes washers (210) installed on multiple beams (112) and multiple clamping plates (220) fixedly installed on one end of the washers (210). The ring (230) is fixedly installed inside two adjacent clamps (220).
6. The titanium alloy discharge device for an ozone generator according to claim 1, characterized in that, The discharge mechanism (300) further includes a second clamp (340) installed at the bottom of the power grid tube (390), a second insulating cover (350) installed inside the second clamp (340), and a cross-shaped guide (360) installed at the bottom of the second insulating cover (350).
7. The titanium alloy discharge device for an ozone generator according to claim 6, characterized in that, The cross-shaped guide (360) has an overall cross-shaped structure, and two main plugs (370) are inserted into two of the guide rods inside the cross-shaped guide (360). Two auxiliary plugs (380) are inserted into the other two guide rods inside the cross-shaped guide (360).
8. The titanium alloy discharge device for an ozone generator according to claim 1, characterized in that, The electric grid cleaning mechanism (400) also includes an extended pull rod (410) movably connected to the inner end clip of the traction member (130), the top end of which is movably mounted on the built-in scraping hose (420).
9. A titanium alloy discharge device for an ozone generator according to claim 1, characterized in that, The power grid cleaning mechanism (400) also includes a deflection bracket (430) movably mounted on a bracket (113). The deflection bracket (430) has a horizontal hole inside, and a pin is installed in the horizontal hole. The pin passes through the groove at the top of the two extended positioning plates.