Linear track with adjustable increased sliding resistance
Patent Information
- Application Number
- CN202411119681.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-01
AI Technical Summary
Traditional slides are noisy and have severe mechanical wear when braked, and increasing the sliding friction coefficient to reduce the sliding distance is not good for normal sliding, or require the drag method that consumes extra energy.
The metal plate is fixedly connected on the side of the sliding parts of the linear track, and the gap between the magnet and the metal plate is adjusted through a magnetic adjustable mechanism, thereby increasing the sliding resistance by using magnetic interaction, reducing the sliding distance and vibration amplitude.
The sliding resistance is increased, the sliding distance and vibration amplitude are reduced, and friction heat and dirt are avoided through the non-contact action of the magnetic material. It is suitable for orbital movement mechanisms of semiconductor manufacturing equipment.
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Figure CN118932801A8_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a technology for adjusting the resistance of a slide rail. Background Art
[0002] The tracks used by trains on urban rails or the tracks used to transport components in the semiconductor industry sometimes need to reduce the sliding distance on the tracks, such as by braking, but the noise from braking is loud and the mechanical wear is serious. Alternatively, the sliding friction coefficient can be increased to increase the sliding resistance and reduce the sliding distance, but this is not conducive to normal sliding. Alternatively, the dragging method in the opposite direction can be used to reduce the sliding distance, but this requires additional energy consumption.
[0003] The invention with application publication number: CN117927844A discloses a lubrication device for a linear guide slider and a method of using the same, which relates to the technical field of guide slider lubrication, and includes: a slider body, a guide rail body and a lubrication assembly, wherein the outer wall of the guide rail body is slidably connected to the slider body, the front and back of the slider body are both equipped with lubrication assemblies, a lubrication state detection module is installed on the front of the lubrication assembly, the lubrication state detection module includes an acceleration sensor and a control module, and a warning module is provided on the front of the lubrication assembly. The purpose of the invention is to reduce sliding resistance, and there is no description of the reverse process of increasing resistance and reducing sliding distance. Summary of the invention
[0004] Purpose of the invention: In order to overcome the problems of long sliding distance of materials on traditional slide rails, severe wear and heat caused by sudden braking, a configurable magnet is provided, which utilizes the principle of like-pole repulsion and opposite-pole attraction or the principle of eddy current to increase the sliding resistance of the slide rail and reduce the sliding distance to form an adjustable linear track with increased sliding resistance.
[0005] Technical solution: The linear track with adjustable sliding resistance of the present application has a metal plate (an alloy of iron, cobalt or nickel, or a copper alloy plate) fixedly connected to the side (one or both sides parallel to the sliding direction) of the sliding component of the linear track (such as a slider, or a pulley, or a mover of a linear motor, which is usually made of non-metallic material). The length of the metal plate can be the same as or slightly shorter than the length of the slider; a magnetic adjustable mechanism is provided on the outer side of the plate (the side away from the sliding component).
[0006] The magnetic adjustable mechanism is composed of a magnet (permanent magnet or electromagnet) and a gap adjustable mechanism. The gap adjustable mechanism is composed of a backing (non-metallic material, which does not affect the magnetic and electrical properties), a sliding rod (including a screw), and a sliding bracket (a sliding groove that matches the gap of the sliding rod and a clamping pin perpendicular to the sliding rod are provided in the bracket to control the left and right movement of the sliding rod; or a screw-connected bracket, in which a hole is provided in the bracket for the screw to pass through, and a nut is screwed on each of the screws on both sides of the hole to control the left and right movement of the screw). The magnet is tightly attached to the inner side of the backrest (the side close to the above-mentioned metal plate), one end of the slide rod is fixedly connected (or rotatably connected) to the outer side of the backrest, and the other end of the slide rod passes through the sliding hole (or screw hole) on the sliding bracket and can pass through (or rotate) therein, so that the backrest and the slide rod (or screw) move synchronously, and the magnet can follow the movement, thereby adjusting the gap distance between the magnet and the above-mentioned metal plate; and then adjusting the magnetic force of the magnet on the metal plate (such as magnetic attraction), so that the magnetic force of the magnet on the metal plate on the sliding component forms a corresponding relationship with the gap (GAP), and the size of the magnetic force is adjusted by adjusting the gap, thereby reducing the vibration amplitude and frequency of the slider.
[0007] Preferably, there is an identical metal plate on each of the left and right sides, which is an alloy of iron, cobalt or nickel; left and right magnets (the magnetic poles are symmetrically arranged and symmetrically adsorbed) or different magnetic poles (N pole or S pole) of the magnet are respectively arranged at the adjustable gap on the outer side of the left and right metal plates, so that the magnets on both sides respectively generate attraction to the metal plates on their respective sides (any magnetic pole can generate attraction to the alloy of iron, cobalt or nickel), thereby dragging the sliding of the magnet and the slider, thereby reducing the sliding distance or vibration amplitude of the slider, and reducing the number of sliding or vibration times.
[0008] Alternatively, it is preferred that the left and right metal plates are the same copper alloy plates, and the left and right magnets are different magnetic poles (N pole and S pole), that is, the outer sides of the copper alloy plates on both sides of the slider have N poles and S poles separated by adjustable gaps. With this structure, when the slider moves back and forth on the track, the copper alloy plates cut the magnetic lines of force of the magnets with different magnetic poles, thereby generating magnetic eddy currents, thereby significantly reducing the vibration amplitude of the slider and reducing the number of vibrations even more.
[0009] The application scope and beneficial effects of the present invention are as follows: The present invention is particularly suitable for use in track motion mechanisms of semiconductor manufacturing equipment.
[0010] Technical effect: The present invention increases the sliding resistance of the linear track, reduces the sliding distance, or reduces the vibration amplitude; and through the parameter involvement of the magnet and the metal plate, such sliding or vibration becomes easy to control.
[0011] Furthermore, the present invention utilizes the interaction of magnetic materials, the magnet and the metal plate are non-contact, no dirt will be generated, no frictional heat will be generated, and there is almost no adverse effect on the quality of the microelectronic components.
[0012] By cutting the magnetic lines of force in the magnetic field of different magnetic poles, the sliding or vibration amplitude of the slider placed in the magnetic field will be smaller, the sliding distance will be shorter or the vibration amplitude will be smaller. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a cross-sectional schematic diagram of a structure of the present invention; Figure 2 yes Figure 1 A cross-sectional diagram of another state; Figure 3 is a cross-sectional schematic diagram of a second (symmetrical) structure of the present invention; Figure 4 It is a cross-sectional schematic diagram of the third structure (symmetrical, large-span magnet) of the present invention.
[0014] In the figure, 1-sliding component; 2-sliding block; 3-metal plate (ferroalloy plate or copper alloy plate); 4-magnet; 5-backrest; 6-sliding rod (or screw rod); 7-sliding bracket (or screw bracket); 8-linear slide rail; 9-slide rail base; 41-N magnetic pole; 42-S magnetic pole. Specific embodiments of the present invention
[0015] Embodiment 1: like Figure 1 , 2 The linear track with adjustable sliding resistance shown in the figure has a metal plate 3 fixedly connected to the side of the sliding component 1 of the linear track, and a certain gap ( Figure 1 The gap is small. Figure 2 The middle gap is larger) with a magnetically adjustable mechanism.
[0016] The side surface is parallel to the sliding direction; the magnetic adjustable mechanism is composed of a magnet 4 and a gap adjustable mechanism; the gap adjustable mechanism is composed of a backrest 5, a slide rod 6, and a sliding bracket 7.
[0017] The magnet 4 is tightly attached to the inner side of the backrest 5, one end of the slide rod 6 is fixedly connected to the outer side of the backrest 5, and the other end of the slide rod 6 passes through the slide hole on the sliding bracket 7 and can pass and move therein, so that the slide rod 6, the backrest 5, and the magnet 4 move synchronously; a slide groove that matches the gap with the slide rod 6 and a clamping pin perpendicular to the slide rod 6 are provided in the bracket 7 to control the left and right movement of the slide rod 6 to adjust the gap between the magnet 4 and the above-mentioned metal plate 3, and then adjust the magnetic force of the magnet 4 on the metal plate 3.
[0018] Embodiment 2: like Figure 3 In the linear track with adjustable sliding resistance shown in the figure, a piece of ferroalloy metal plate 3 is fixedly connected to the two side surfaces of the sliding component 1 of the linear track, and a symmetrically arranged magnetic adjustable mechanism is provided at a certain gap on the outer side of each metal plate 3.
[0019] The magnetic adjustable mechanism is composed of a magnet 4 and a gap adjustable mechanism; the gap adjustable mechanism is composed of a backrest 5, a screw rod 6, and a screw-connected bracket 7.
[0020] The magnet 4 is tightly attached to the inner side of the backrest 5, one end of the screw 6 is fixedly connected to the outer side of the backrest 5, and a hole for the screw 6 to pass through is set in the screw bracket 7; a nut is screwed on the screw 6 on both sides of the hole to control the left and right movement of the screw 6, thereby driving the backrest 5 and the magnet 4 to move synchronously; by adjusting the gap between the magnet 4 and the above-mentioned metal plate 3, the magnetic force of the magnet 4 on the metal plate 3 can be adjusted.
[0021] Embodiment three: like Figure 4 The linear track with adjustable sliding resistance shown in the figure has copper alloy plates 3 with the same length as the sliding part 1 fixed on two side surfaces of the sliding part 1 of the linear track parallel to the sliding direction, and magnetic adjustable mechanisms are provided at a certain gap on the outside of the copper alloy plates 3; the left and right copper alloy plates 3 are the same.
[0022] The magnetically adjustable mechanism is composed of a magnet 4 and a gap adjustable mechanism; the magnet in one magnetically adjustable mechanism is the N pole 41 of the magnet, and the magnet in the other magnetically adjustable mechanism is the S pole 42 of the magnet.
[0023] The gap adjustable mechanism is composed of a backrest 5, a slide bar 6, and a sliding bracket 7; the N pole 41 or S pole 42 of the magnet is respectively tightly attached to the inner side of each backrest 5, one end of the slide bar 6 is fixedly connected to the outer side of the backrest 5, and the other end of the slide bar 6 passes through the sliding hole on the sliding bracket 7 and can move therein, so that the slide bar 6, the backrest 5, and the magnet 4 move synchronously, thereby adjusting the gap between the magnetic poles 41, 42 of the two magnets and the above-mentioned copper alloy plate 3, and then adjusting the magnetic force of the magnetic field formed between the two different magnetic poles 41, 42 on the copper alloy plate 3 (the size of the eddy current formed by cutting the magnetic lines of force and the size of the magnetic field resistance suffered by the sliding mechanism caused by the eddy current), thereby adjusting the sliding resistance and sliding distance or oscillation amplitude and frequency of the sliding mechanism on the slide rail 8.
Claims
1. A linear track with adjustable sliding resistance. Features: A metal plate (3) is fixedly connected to the side of a sliding component (1) capable of sliding on a linear track, and a magnetically adjustable mechanism is provided at a certain gap outside the metal plate (3); The side surface is parallel to the sliding direction; The magnetic adjustable mechanism is composed of a magnet (4) and a gap adjustable mechanism; The gap adjustable mechanism is composed of a backrest (5), a sliding rod (6), and a sliding bracket (7); The magnet (4) is closely attached to the inner side of the backrest (5), one end of the slide rod (6) is fixedly connected to the outer side of the backrest (5), and the other end of the slide rod (6) passes through the slide hole on the sliding bracket (7) and can pass and move therein, so that the slide rod (6), the backrest (5), and the magnet (4) move synchronously, thereby adjusting the gap between the magnet (4) and the above-mentioned metal plate (3), and further adjusting the magnitude of the magnetic force of the magnet (4) on the metal plate (3).
2. The linear track with adjustable sliding resistance as claimed in claim 1, Features: A metal plate (3) is fixedly connected to each of the two side surfaces of the sliding component (1), and a magnetic adjustable mechanism is provided at a certain gap on the outside of the two metal plates (3).
3. The linear track with adjustable sliding resistance as claimed in claim 2, Features: The metal plate (3) is an alloy of iron, cobalt or nickel; left and right symmetrical magnets (4) or magnets with different poles (41, 42) are respectively arranged at adjustable gaps on the outer sides of the left and right metal plates (3).
4. The linear track with adjustable sliding resistance as claimed in claim 3, Features: The left and right metal plates (3) are respectively identical copper alloy plates (3), and the outer sides of the two copper alloy plates (3) are respectively provided with an N magnetic pole (41) and an S magnetic pole (42) with an adjustable gap.
5. The linear track with adjustable sliding resistance as claimed in claim 1, 2, 3 or 4, Features: The sliding rod (6) is a screw rod (6), the sliding bracket (7) is a screw-connected bracket (7), a hole for the screw rod (6) to pass through is arranged in the screw-connected bracket (7), and a nut is screwed on each of the screw rods (6) on both sides of the hole to control the left and right movement of the screw rod (6).