Large yarn winding forming machine

By using tension regulators and real-time detection systems in the yarn forming machine, combined with glueing device and adjustable clamping mechanism, the problems of low winding efficiency and poor stability are solved, and efficient and uniform fiber tow plate winding is achieved. Suitable for aerospace and automobile manufacturing with high precision requirements.

CN119079681APending Publication Date: 2024-12-06ZHONGYUAN ENGINEERING COLLEGE

Patent Information

Application Number
CN202411264754.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2024-12-06

AI Technical Summary

Technical Problem

The winding process of existing high-performance fiber tow boards has problems such as low efficiency, uneven winding density, difficulty in parallel winding yarns, and unstable winding tightness, especially in aerospace and automobile manufacturing, which is difficult to meet high precision and high strength. need.

Method used

A large-scale yarn forming machine is designed, which uses a tension regulator to adjust the tension of the winding yarn, and is detected in real time through a tension meter, combining the glueing device and an adjustable clamping mechanism to ensure the uniformity and stability of the winding process.

Benefits of technology

It improves winding efficiency, enhances the strength of the tow board, avoids uneven winding and shedding problems, is suitable for large-sized samples, and simplifies the operation process and reduces dependence on labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a large yarn winding forming machine, and belongs to the technical field of tools, the large yarn winding forming machine comprises a machine box, and the machine box is arranged perpendicular to the ground; the first clamping mechanism is positioned at the upper end of the case and is used for clamping one end of the sample; the second clamping mechanism is arranged on one side of the lower end of the case, is far away from the first clamping mechanism and is used for clamping the other end of the sample; the winding mechanism is located on the axis of a connecting line between the first clamping mechanism and the second clamping mechanism and can reciprocate between the first clamping mechanism and the second clamping mechanism; the winding mechanism is arranged on the transmission mechanism, and the transmission mechanism drives the winding mechanism to move; the winding mechanism comprises a winding assembly, a rotating assembly and a motor I, and the winding assembly is arranged on the rotating assembly; during working, a sample penetrates through the rotating assembly, the motor I drives the rotating assembly to rotate in the circumferential direction of the sample, and the winding assembly winds the sample. According to the large yarn winding forming machine, in the winding process, the winding yarn is tensioned by the tension regulator and is detected in real time through the tensiometer, and the rotating speed and the distance preset by the machine, impregnation of resin in the gluing device on the winding yarn and the like are achieved; the problems that the tensioning degree is unstable due to manual winding, the steering angle is not easy to control and the tow plate falls off after being wound and formed are avoided, the strength of the tow plate is guaranteed, and the winding efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of tooling, and in particular relates to a large-scale yarn winding forming machine. Background Art

[0002] At present, high-performance fiber materials have been widely used in many fields such as aviation, aerospace, national defense, automobiles and sports equipment. High-performance fiber tow boards are first constructed by winding flexible fiber materials into a hard rod-shaped structure, and then cut to obtain a plate structure of different thicknesses, showing excellent performance in ballistic impact, composite materials and other aspects. However, the formation of high-performance fiber tow boards is mostly carried out by manual winding, which has defects such as low winding efficiency, uneven winding density, difficulty in parallel winding of winding yarns, and unstable winding tightness. Based on this, it is necessary to develop a device to realize the automated production of tow board winding molding, improve efficiency, stabilize the quality of finished products, ensure uniform winding and consistent winding tension. For example, in the field of aerospace, the performance requirements of the board are extremely high, and the manual winding method is difficult to meet such high-precision and high-strength requirements. In automobile manufacturing, due to the large output, the low efficiency of manual winding will seriously affect the production progress. Therefore, it is imperative to realize automated production.

[0003] Patent publication number CN118289572A discloses a tow winding instrument, including a chassis; a first clamping mechanism, a second clamping mechanism; a winding mechanism, located on the axis of the line connecting the first clamping mechanism and the second clamping mechanism, and capable of reciprocating between the first clamping mechanism and the second clamping mechanism; a transmission mechanism, the winding mechanism is arranged on the transmission mechanism, and the transmission mechanism drives the winding mechanism to move; the winding mechanism includes a winding assembly, a rotating assembly and a motor I, and the winding assembly is arranged on the rotating assembly. The filament bundle rod can be prepared by the above-mentioned device. However, in the process of processing the filament bundle rod into a composite material board, it is still necessary to wind multiple filament bundle rods. For example, patent publication number CN117760266A discloses an ultra-light composite material board constructed by bionic tendon filament bundles, including n-level structure filament bundle rods, which are composed of several coaxially closely arranged n-1-level structure filament bundle rods fixed by yarn winding, wherein n≥3, and the primary structure filament bundle rod is composed of several fiber filaments fixed by yarn winding; the remaining space of the ultra-light composite material board is filled with resin. In practice, it is found that if the above-mentioned filament bundle winding instrument is used, many problems will occur when winding multiple filament bundle rods again. Due to the large volume and weight of the sample composed of multiple filament bundle rods, more than two workers are required to fix the two ends at the same time, and it is difficult to fix them with support, and the fixing strength of the clamp is required to be high; in addition, it is difficult for the clamp to tighten the sample, and radial bending of the filament bundle rod is prone to occur, and the winding tension is difficult to control. Summary of the invention

[0004] In view of the above technical problems, the present invention proposes a large-scale yarn winding forming machine. During the winding process, the wound yarn is subjected to the tensioning effect of a tension regulator and is detected in real time by a tension meter. The machine's pre-set rotation speed, spacing, and the impregnation of the wound yarn with resin in the gluing device avoid the instability of manual winding tension, the difficulty in controlling the steering angle, and the falling off after winding forming, thereby ensuring the strength of the filament plate and improving the winding efficiency.

[0005] In order to achieve the above object, the technical solution of the present invention is achieved as follows:

[0006] A large-scale yarn winding forming machine comprises a machine case, which is arranged vertically on the ground;

[0007] A first clamping mechanism, located at the upper end of the chassis, is used to clamp one end of the sample;

[0008] The second clamping mechanism is arranged at one side of the lower end of the chassis and away from the first clamping mechanism, and is used to clamp the other end of the sample;

[0009] The winding mechanism is located on the axis of the line between the first clamping mechanism and the second clamping mechanism and can reciprocate between the first clamping mechanism and the second clamping mechanism;

[0010] The transmission mechanism, the winding mechanism is arranged on the transmission mechanism, and the transmission mechanism drives the winding mechanism to move;

[0011] The winding mechanism includes a winding assembly, a rotating assembly and a motor I, wherein the winding assembly is arranged on the rotating assembly; when working, the sample passes through the rotating assembly, and the motor I drives the rotating assembly to rotate along the circumference of the sample, so that the winding assembly winds the sample.

[0012] The first clamping mechanism and the second clamping mechanism have the same structure, including clamping block I and clamping block II, which are vertically stacked and respectively arranged on the lower connecting seat and the upper connecting seat, and are finally fixed to the clamp base through the clamp connecting head.

[0013] The clamping block I and the clamping block II both include a fixed screw, with clamping heads at both ends of the fixed screw. The clamping heads are sleeved on the fixed screw and can move along the fixed screw to realize a clamping opening with adjustable size between the clamping block I and the clamping block II.

[0014] Preferably, the clamping surface of the clamp is V-shaped, and there are four clamps on clamp block I and clamp block II to form a rectangular clamping opening.

[0015] The transmission mechanism includes a linear module, an internal guide rail, an external guide rail, a fixture moving guide rail, a linear module connector, and a motor II. The linear module connector is fixed on the linear module and moves along the internal guide rail driven by the motor II. A worm gear reducer is provided on the motor II.

[0016] A rotating component mounting plate is installed on the linear module connector, and a positioning hole is provided on the rotating component mounting plate. The external guide rail and the fixture moving guide rail pass through the positioning hole for guiding and positioning. Driven by motor II, the rotating component mounting plate moves along the external guide rail and the fixture moving guide rail.

[0017] The second clamping mechanism is fixed to the locking assembly through the clamp base, and the locking assembly is arranged on the external guide rail and the clamp moving guide rail. The external guide rail is used for guiding. The second clamping mechanism can move along the external guide rail and the clamp moving guide rail and can be fixed at any position of the external guide rail and the clamp moving guide rail.

[0018] The locking assembly includes a locking bolt installed on the external guide rail, and rotating the locking bolt can make it abut against the external guide rail to fix the second clamping mechanism; the upper surface of the clamp moving guide rail is distributed with teeth, which is a rack structure; the locking assembly also includes a gear cover installed on the clamp moving guide rail, and a gear set is provided inside the gear cover, and the gear set is meshed with the clamp moving guide rail; the gear set is connected to the moving rocker, the safety pin, and the clamp connector respectively through a transmission rod, and rotating the moving rocker counterclockwise can drive the second clamping mechanism to move vertically upward along the external guide rail and the clamp moving guide rail through the clamp connector, and rotating the moving rocker clockwise and releasing the safety pin can drive the second clamping mechanism to move vertically downward along the external guide rail and the clamp moving guide rail through the clamp connector.

[0019] The rotating assembly includes a turntable, a turntable mounting plate, a turntable connecting plate, a synchronous wheel II and a connecting baffle, which are coaxially arranged and all have through holes, and the sample can pass through the rotating assembly; the motor I is provided with a synchronous wheel I; the synchronous wheel II is connected to the synchronous wheel I through a synchronous belt, and the motor I drives the synchronous wheel II to rotate and drives the turntable to rotate through the turntable connecting plate and the turntable mounting plate.

[0020] The winding assembly includes a bobbin, a guide wheel, a tension adjustment wheel, a tension meter, a guide rod and a gluing device, and the winding assembly is arranged on a turntable; the yarn in the bobbin passes around the guide wheel, passes through the tension adjustment wheel to adjust the yarn tension, and the tension value is displayed in real time through the tension meter, and finally the yarn is impregnated with resin through the gluing device so that it is wound on the sample.

[0021] A base is provided at the bottom of the chassis; a control system is also provided on the chassis, and the control system is respectively connected to the motor I and the motor II to control the rotation speed of the motor I and the motor II.

[0022] Beneficial effects of the present invention:

[0023] 1. The large-scale yarn winding machine of the present invention is a vertical device. When winding, the sample is perpendicular to the ground, thus avoiding the problem of uneven winding caused by gravity bending.

[0024] 2. The first clamping mechanism and the second clamping mechanism adopted in the present invention can hold the sample more firmly, are more suitable for large-size samples, and can adapt to samples of different cross-sections by adjusting the shape of the holding surface; in addition, compared with the horizontal winding equipment that requires simultaneous installation of both ends, the yarn winding forming machine of the present invention is convenient for installing samples, and can hang one end first, and then hold the other end, and can be operated by one person.

[0025] 3. The spacing between the first clamping mechanism and the second clamping mechanism of the present invention is adjustable to accommodate samples of different lengths; and the locking assembly adopts a gear meshing method, which makes spacing adjustment more convenient and provides a higher fixing strength, thereby preventing the sample from sliding downward under the action of gravity after being clamped.

[0026] 4. A winding assembly is added to the winding assembly of the present invention to adjust the yarn tension, and the tension value is displayed by a tension meter in real time to make the winding tension more uniform, and finally a gluing device is used to enhance the winding fastness. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 It is a schematic diagram of the working state of the three-dimensional structure of the large-scale yarn winding forming machine of the present invention.

[0029] Figure 2 It is a schematic diagram of the three-dimensional structure of the winding mechanism in the present invention.

[0030] Figure 3 It is a schematic diagram of the three-dimensional structure of the first and second clamping mechanisms of the present invention.

[0031] Figure 4 It is a three-dimensional structural schematic diagram of the invented transmission mechanism.

[0032] Figure 5 It is a schematic diagram of the three-dimensional structure of the locking assembly of the present invention.

[0033] Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating assembly of the present invention.

[0034] Figure 7 It is a schematic diagram of the three-dimensional structure of the winding assembly of the present invention.

[0035] In the figure, 1, chassis base; 2, chassis; 3, transmission mechanism; 31, linear module; 32, built-in guide rail; 33, external guide rail; 34, fixture moving guide rail; 35, linear module connector; 351, rotating component mounting plate; 36, motor II; 361, worm gear reducer; 4, first clamping mechanism; 451, clamping block I; 452, clamping block II; 453, upper connecting seat; 454, lower connecting seat; 455, fixture connector; 456, fixture base; 5, second clamping mechanism; 51, locking assembly; 511, locking bolt ;512, moving rocker;513, gear cover;514, safety pin;515, fixture connector;6, winding mechanism;61, winding assembly;611, bobbin;612, guide wheel;613, tension adjustment wheel;614, tension meter;615, guide rod;616, gluing device;62, rotating assembly;621, turntable;622, turntable mounting plate;623, turntable connecting plate;624, synchronous wheel II;625, synchronous belt;626, connecting baffle;627, synchronous wheel I;63, motor I;7, control system. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0039] Example 1

[0040] A large-scale yarn winding machine, such as Figure 1-7 As shown, the machine box includes a chassis 2, which is a shell or bracket in a rectangular, square or other shape, and is placed vertically on the ground to fix various components and protect some of them.

[0041] The first clamping mechanism 4 is fixed to the upper end of the chassis 2 and is used to clamp one end of the sample; the second clamping mechanism 5 is provided on the chassis 2 away from the first clamping mechanism 4 and close to the lower end and is used to clamp the other end of the sample. The first clamping mechanism 4 and the second clamping mechanism 5 are located on the same vertical line, and can ensure that the sample is vertical in the longitudinal direction when the sample is clamped. In addition, the second clamping mechanism 5 is fixed or relatively movable relative to the first clamping mechanism 4; for example, the second clamping mechanism 5 can be directly fixed to a certain position of the chassis 2. During the winding process, the distance between the first clamping mechanism 4 and the second clamping mechanism 5 cannot be adjusted, and only samples of corresponding lengths are wound.

[0042] The winding mechanism 6 is located on the axis of the line connecting the first clamping mechanism 4 and the second clamping mechanism 5, and can reciprocate between the first clamping mechanism 4 and the second clamping mechanism 5 to wind the yarn onto the sample.

[0043] The transmission mechanism 3 and the winding mechanism 6 are arranged on the transmission mechanism 3, and the transmission mechanism 3 is located on the inner side of the winding mechanism 6. The transmission mechanism 3 drives the winding mechanism 6 to move; the transmission mechanism 3 can be implemented by structures such as ball screws, slider guides, gear guides, and crawler chains.

[0044] The winding mechanism 6 comprises a winding assembly 61, a rotating assembly 62 and a motor I 63, wherein the winding assembly 61 is arranged on the rotating assembly 62; Figure 2 As shown, when the winding operation is performed, the sample passes through the rotating assembly 62, and the motor I 63 drives the rotating assembly 62 to rotate along the circumference of the sample, so that the winding assembly 61 winds the sample from top to bottom.

[0045] When the large-scale yarn winding machine is in use, the second clamping mechanism 5 and the winding mechanism 6 are moved to the bottom of the chassis 2. When holding the sample, a section of the sample is first fixed on the first clamping mechanism 4. The sample moves vertically downward under the action of gravity. The winding mechanism 6 moves up to allow the sample to pass through the rotating component 62, and then the other end is fixed through the second clamping mechanism 5. At this time, the sample is in a straight state and will not bend during the winding process. The yarn is set on the winding component 61 on the winding mechanism 6. In the initial state, the winding mechanism 6 is located at one end close to the first clamping mechanism 4. Driven by the transmission mechanism 3, the winding mechanism 6 gradually moves toward one end of the second clamping mechanism 5. At the same time, the motor I 63 drives the rotating component 62 to rotate along the circumference of the sample, so that the winding component 61 winds the sample.

[0046] Example 2

[0047] A large-scale yarn winding machine, such as Figure 1-7 As shown, it includes a chassis 2, which is arranged vertically on the ground; a first clamping mechanism 4, located at the upper end of the chassis 2, for clamping one end of the sample; a second clamping mechanism 5, arranged on one side of the lower end of the chassis 2 and away from the first clamping mechanism 4, for clamping the other end of the sample; a winding mechanism 6, located on the axis of the line connecting the first clamping mechanism 4 and the second clamping mechanism 5, and capable of reciprocating between the first clamping mechanism 4 and the second clamping mechanism 5; a transmission mechanism 3, the winding mechanism 6 is arranged on the transmission mechanism 3, and the transmission mechanism 3 drives the winding mechanism 6 to move; the winding mechanism 6 includes a winding component 61, a rotating component 62 and a motor I 63, and the winding component 61 is arranged on the rotating component 62; when working, the sample passes through the rotating component 62, and the motor I 63 drives the rotating component 62 to rotate along the circumference of the sample, so that the winding component 61 winds the sample.

[0048] Specifically, Figure 3 As shown, the first clamping mechanism 4 and the second clamping mechanism 5 have the same structure, including a clamp block I 451 and a clamp block II 452, which are stacked vertically and arranged on a lower connecting seat 454 and an upper connecting seat 453 respectively. The lower connecting seat 454 and the upper connecting seat 453 are arranged crosswise, do not affect each other, and are finally fixed to a clamp base 456 through a clamp connector 455. The clamp block I 451 and the clamp block II 452 both include a fixed screw, and a chuck is provided at both ends of the fixed screw. The chuck is sleeved on the fixed screw and can move along the fixed screw to realize a clamping opening with adjustable size between the clamp block I 451 and the clamp block II 452. The supporting surface of the chuck is V-shaped, and there are four chucks on the clamp block I 451 and the clamp block II 452 to form a rectangular clamping opening. In other embodiments, it can also be arc-shaped, and the shape of the chuck is determined according to the shape of the end of the sample.

[0049] In addition, the first clamping mechanism 4 and the second clamping mechanism 5 can also be used in conjunction with a fixed square box. By adjusting the distance between the clamping block I 451 and the clamping block II 452, a replaceable fixed square box of different sizes can be provided between the two. When the clamping block I 451 and the clamping block II 452 cannot achieve a good clamping and fixing effect on the sample, the fixed square box can be clamped between the two, and then the two ends of the sample are respectively placed in the fixed square boxes of the first clamping mechanism 4 and the second clamping mechanism 5, so that the sample can achieve a good clamping and fixing effect.

[0050] Specifically, Figure 4 As shown, the transmission mechanism 3 includes a linear module 31, a built-in guide rail 32, an external guide rail 33, a fixture moving guide rail 34, a linear module connector 35, and a motor II 36. The linear module connector 35 is fixed on the linear module 31, and a ball screw is used between the two. The built-in guide rail 32 is a slide bar, which is located on both sides of the built-in guide rail 32 and inserted in the linear module connector 35 to play a directional role. Driven by the motor II 36, the linear module connector 35 moves along the built-in guide rail 32. In other embodiments, the linear module connector 35 and the linear module 31 can also be matched with a linear slide rail structure.

[0051] The mounting plate 351 of the rotating component 62 is installed on the linear module connector 35; the worm gear reducer 361 is directly connected to the motor II 36, and can realize the functions of deceleration and torque transmission; a positioning hole is provided on the mounting plate 351 of the rotating component 62, and the external guide rail 33 and the clamp moving guide rail 34 pass through the positioning hole, so that the winding mechanism 6 can avoid the deviation of the relative position with the sample, and can ensure the linear motion along the sample during the sliding process, and move along the external guide rail 33 and the clamp moving guide rail 34 under the drive of the motor II 36.

[0052] Specifically, a sample composed of multiple filament rods is clamped at both ends by the first clamping mechanism 4 and the second clamping mechanism 5, and is located on the same parallel line with the external guide rail 33 and the clamp moving guide rail 34. A winding mechanism 6 for winding the filament rod is provided on the chassis 2, and a locking assembly 51 for locking or unlocking the clamp on the external guide rail 33 and the clamp moving guide rail 34 is provided under the second clamping mechanism 5. The winding mechanism 6 is driven by the linear module 31 to wind the filament rod at a uniform speed along the axial direction of the filament rod. Sufficient space is left between the two external guide rails 33 and the clamp moving guide rail 34 for the circumferential rotation of the winding assembly 61, and the winding assembly 61 rotates around the axis of the filament rod.

[0053] The external guide rail 33 and the fixture moving guide rail 34 are respectively two parallel sliding rods and gear rods, the length direction of the sliding rod and the gear rod is parallel to the sample, and the first clamping mechanism 4 and the second clamping mechanism 5 are located between the two sliding rods and the gear rod. The second clamping mechanism 5 is arranged on the external guide rail 33 and the fixture moving guide rail 34 through a locking assembly 51, and the second clamping mechanism 5 can move along the external guide rail 33 and the fixture moving guide rail 34 and can be fixed at any position of the external guide rail 33 and the fixture moving guide rail 34.

[0054] Specifically, Figure 5 As shown, the locking assembly 51 includes a locking bolt 511 installed on the external guide rail 33, and the locking bolt 511 can be rotated to make it abut against the external guide rail 33 to fix the second clamping mechanism 5; the locking assembly 51 also includes a gear cover 513 installed on the clamp moving guide rail 34, and a gear set is arranged inside the gear cover 513, and the gear set is meshed with the clamp moving guide rail 34; the gear cover 513 is coaxially connected with the moving rocker 512, the safety pin 514, and the clamp connector 515 through the transmission rod, and the second clamping mechanism 5 is located between the two clamp connectors 515. Counterclockwise rotation of the moving rocker 512 can drive the second clamping mechanism 5 to move vertically upward along the external guide rail 33 and the clamp moving guide rail 34 through the clamp connector 515, and clockwise rotation of the moving rocker 512 and release of the safety pin 514 can drive the second clamping mechanism 5 to move vertically downward along the external guide rail 33 and the clamp moving guide rail 34 through the clamp connector 515.

[0055] Example 3

[0056] A large-scale yarn winding machine, such as Figure 1-7As shown, it includes a chassis 2, which is arranged vertically on the ground; a first clamping mechanism 4, located at the upper end of the chassis 2, for clamping one end of the sample; a second clamping mechanism 5, arranged on one side of the lower end of the chassis 2 and away from the first clamping mechanism 4, for clamping the other end of the sample; a winding mechanism 6, located on the axis of the line connecting the first clamping mechanism 4 and the second clamping mechanism 5, and capable of reciprocating between the first clamping mechanism 4 and the second clamping mechanism 5; a transmission mechanism 3, the winding mechanism 6 is arranged on the transmission mechanism 3, and the transmission mechanism 3 drives the winding mechanism 6 to move; the winding mechanism 6 includes a winding component 61, a rotating component 62 and a motor I 63, and the winding component 61 is arranged on the rotating component 62; when working, the sample passes through the rotating component 62, and the motor I 63 drives the rotating component 62 to rotate along the circumference of the sample, so that the winding component 61 winds the sample. The first clamping mechanism 4 and the second clamping mechanism 5 have the same structure, including a clamp block I 451 and a clamp block II 452, which are stacked vertically and respectively arranged on the lower connecting seat 454 and the upper connecting seat 453, and finally fixed on the clamp base 456 through the clamp connector 455. The clamp block I 451 and the clamp block II 452 both include a fixed screw, and a chuck is respectively arranged at both ends of the fixed screw. The chuck is sleeved on the fixed screw and can move along the fixed screw to realize a clamping opening with adjustable size between the clamp block I 451 and the clamp block II 452. The supporting surface of the chuck is V-shaped, and there are four chucks on the clamp block I 451 and the clamp block II 452 to form a rectangular clamping opening.

[0057] The transmission mechanism 3 includes a linear module 31, an internal guide rail 32, an external guide rail 33, a fixture moving guide rail 34, a linear module connector 35, and a motor II 36. The linear module connector 35 is fixed on the linear module 31 and moves along the internal guide rail 32 driven by the motor II 36; the motor II 36 is provided with a worm gear reducer 361.

[0058] The linear module connector 35 is provided with a rotating assembly 62 mounting plate 351, and a positioning hole is provided on the rotating assembly 62 mounting plate 351. The external guide rail 33 and the fixture moving guide rail 34 pass through the positioning hole for guiding and positioning. Driven by the motor II 36, the rotating assembly 62 mounting plate 351 moves along the external guide rail 33 and the fixture moving guide rail 34. The second clamping mechanism 5 is fixed to the locking assembly 51 through the clamp base 456. The locking assembly 51 is provided on the external guide rail 33 and the fixture moving guide rail 34. The external guide rail 33 is used for guiding. The second clamping mechanism 5 can move along the external guide rail 33 and the fixture moving guide rail 34 and can be fixed at any position of the external guide rail 33 and the fixture moving guide rail 34.

[0059] The locking assembly 51 includes a locking bolt 511 installed on the external guide rail 33, and rotating the locking bolt 511 can make it abut against the external guide rail 33 to fix the second clamping mechanism 5; the upper surface of the clamp moving guide rail 34 is distributed with teeth, which is a rack structure; the locking assembly 51 also includes a gear cover 513 installed on the clamp moving guide rail 34, and a gear set is arranged inside the gear cover 513, and the gear set is meshed with the clamp moving guide rail 34; the gear set is connected to the moving rocker 512, the safety pin 514, and the clamp connector 515 respectively through a transmission rod, and rotating the moving rocker 512 counterclockwise can drive the second clamping mechanism 5 to move vertically upward along the external guide rail 33 and the clamp moving guide rail 34 through the clamp connector 515, and rotating the moving rocker 512 clockwise and releasing the safety pin 514 can drive the second clamping mechanism 5 to move vertically downward along the external guide rail 33 and the clamp moving guide rail 34 through the clamp connector 515.

[0060] Specifically, Figure 6 As shown, the rotating assembly 62 includes a turntable 621, a turntable mounting plate 622, a turntable connecting plate 623, a synchronous wheel II 624 and a connecting baffle 626 which are coaxially arranged and all have through holes, and the sample can pass through the rotating assembly 62; the motor I 63 is provided with a synchronous wheel I 627; the synchronous wheel II 624 is connected to the synchronous wheel I 627 through a synchronous belt 625, and the motor I 63 drives the synchronous wheel II 624 to rotate and drives the turntable 621 to rotate through the turntable connecting plate 623 and the turntable mounting plate 622.

[0061] like Figure 7 As shown, the winding assembly 61 includes a bobbin 611, a guide wheel 612, a tension adjustment wheel 613, a tension meter 614, a guide rod 615 and a gluing device 616. The winding assembly 61 is arranged on a turntable 621; the yarn in the bobbin 611 passes around the guide wheel 612, passes through the tension adjustment wheel 613 to adjust the yarn tension, and the tension value is detected and displayed in real time by the tension meter 614. Finally, the yarn is impregnated with resin by the gluing device 616 so that it is wound on the sample.

[0062] Furthermore, a chassis 2 base 1 is provided at the four bottom corners of the chassis 2; a control system 7 is also provided on the chassis 2, and the control system 7 is respectively connected to the motor I 63 and the motor II 36 to control the rotation speed of the motor I 63 and the motor II 36.

[0063] When the above-mentioned large-scale yarn winding forming machine is in use, first fix the tow rod with a ferrule, put one end into the groove of the second clamping mechanism 5, and clamp a section of the tow rod by adjusting the distance between the clamping block I 451 and the clamping block II 452. Then, the other end of the tow rod is axially passed through the winding mechanism 6, and the other end of the tow rod is pressed against the bottom of the groove of the first clamping mechanism 4 by rotating the rocker 512 counterclockwise, and then the first clamping mechanism 4 is used together with the second clamping mechanism 5 to clamp the other end of the tow rod, so that the tow rod is parallel to the external guide rail 33 and the clamp moving guide rail 34, and then Then, the filament bundle rod is fixed by tightening the locking bolt 511 on the external guide rail 33, and the filament bundle is installed on the large yarn winding forming machine. Then, the winding work can be pre-set and pre-processed. The winding length, winding speed, winding spacing, etc. are pre-set on the display control screen of the control system 7, and then the wound yarn is collected through the bobbin 611, and the yarn is passed through the guide wheel 612, the tension adjustment wheel 613, the tension meter 614, the guide rod 615 and the gluing device 616 respectively, and finally radially passed through the filament bundle rod to tie a knot, and finally the winding work can begin.

[0064] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A large-scale yarn winding machine, characterized in that: It comprises a chassis (2), wherein the chassis (2) is arranged vertically on the ground; A first clamping mechanism (4), located at the upper end of the chassis (2), and used for clamping one end of the sample; A second clamping mechanism (5) is disposed on one side of the lower end of the chassis (2) and away from the first clamping mechanism (4), and is used to clamp the other end of the sample; The winding mechanism (6) is located on the axis of the line connecting the first clamping mechanism (4) and the second clamping mechanism (5), and is capable of reciprocating between the first clamping mechanism (4) and the second clamping mechanism (5); The transmission mechanism (3) and the winding mechanism (6) are arranged on the transmission mechanism (3), and the transmission mechanism (3) drives the winding mechanism (6) to move; The winding mechanism (6) comprises a winding assembly (61), a rotating assembly (62) and a motor I (63), wherein the winding assembly (61) is arranged on the rotating assembly (62); when in operation, the sample passes through the rotating assembly (62), and the motor I (63) drives the rotating assembly (62) to rotate along the circumference of the sample, so that the winding assembly (61) performs a winding movement on the sample.

2. The large-scale yarn winding forming machine according to claim 1, characterized in that: The first clamping mechanism (4) and the second clamping mechanism (5) have the same structure, and include a clamping block I (451) and a clamping block II (452). The clamping block I (451) and the clamping block II (452) are vertically stacked and are respectively arranged on a lower connecting seat (454) and an upper connecting seat (453), and are finally fixed to a clamp base (456) through a clamp connecting head (455).

3. The large-scale yarn winding forming machine according to claim 2, characterized in that: The clamping block I (451) and the clamping block II (452) both include a fixed screw, with clamping heads respectively provided at both ends of the fixed screw. The clamping heads are sleeved on the fixed screw and can move along the fixed screw to realize a clamping opening with adjustable size between the clamping block I (451) and the clamping block II (452).

4. The large-scale yarn winding forming machine according to claim 3, characterized in that: The transmission mechanism (3) comprises a linear module (31), an internal guide rail (32), an external guide rail (33), a fixture moving guide rail (34), a linear module connector (35), and a motor II (36); the linear module connector (35) is fixed on the linear module (31) and moves along the internal guide rail (32) driven by the motor II (36); the motor II (36) is provided with a worm gear reducer (361).

5. The large-scale yarn winding forming machine according to claim 4, characterized in that: A rotating assembly mounting plate (351) is mounted on the connector of the linear module (31), and a positioning hole is provided on the rotating assembly mounting plate (351). The external guide rail (33) and the fixture movable guide rail (34) pass through the positioning hole for guiding and positioning. Driven by the motor II (36), the rotating assembly mounting plate (351) moves along the external guide rail (33) and the fixture movable guide rail (34).

6. The large-scale yarn winding forming machine according to claim 5, characterized in that: The second clamping mechanism (5) is fixed to the locking assembly (51) via the clamp base (456); the locking assembly (51) is arranged on the external guide rail (33) and the clamp movable guide rail (34); the external guide rail (33) is used for guiding; the second clamping mechanism (5) can move along the external guide rail (33) and the clamp movable guide rail (34) and can be fixed at any position of the external guide rail (33) and the clamp movable guide rail (34).

7. The large-scale yarn winding forming machine according to claim 6, characterized in that: The locking assembly (51) includes a locking bolt (511) mounted on the external guide rail (33), and the locking bolt (511) can be rotated to abut against the external guide rail (33) to fix the second clamping mechanism (5); the upper surface of the clamp moving guide rail (34) is distributed with teeth, which is a rack structure; the locking assembly (51) also includes a gear cover (513) mounted on the clamp moving guide rail (34), and a gear set is arranged inside the gear cover (513), and the gear set is meshed with the clamp moving guide rail (34); the gear set is connected to the clamp moving guide rail (34) by a toothed structure. The transmission rod is respectively connected to the movable rocker (512), the safety pin (514), and the clamp connector (515). Counterclockwise rotation of the movable rocker (512) can drive the second clamping mechanism (5) to move vertically upward along the external guide rail (33) and the clamp movable guide rail (34) through the clamp connector (515). Clockwise rotation of the movable rocker (512) and release of the safety pin (514) can drive the second clamping mechanism (5) to move vertically downward along the external guide rail (33) and the clamp movable guide rail (34) through the clamp connector (515).

8. The large-scale yarn winding forming machine according to claim 7, characterized in that: The rotating assembly (62) comprises a coaxially arranged turntable (621), a turntable mounting plate (622), a turntable connecting plate (623), a synchronous wheel II (624) and a connecting baffle (626), and the sample can pass through the rotating assembly (62); the motor I (63) is provided with a synchronous wheel I (627); the synchronous wheel II (624) is connected to the synchronous wheel I (627) through a synchronous belt (625), and the motor I (63) drives the synchronous wheel II (624) to rotate and drives the turntable (621) to rotate through the turntable connecting plate (623) and the turntable mounting plate (622).

9. The large-scale yarn winding forming machine according to claim 8, characterized in that: The winding assembly (61) comprises a bobbin (611), a guide wheel (612), a tension adjustment wheel (613), a tension meter (614), a guide rod (615) and a gluing device (616). The winding assembly (61) is arranged on a turntable (621); the yarn in the bobbin (611) passes around the guide wheel (612) and through the tension adjustment wheel (613) to adjust the tension of the yarn, and the tension value is detected and displayed in real time through the tension meter (614). Finally, the yarn is impregnated with resin through the gluing device (616) so that it is wound on a sample.

10. The large-scale yarn winding forming machine according to claim 9, characterized in that: The bottom of the chassis (2) is provided with a base; the chassis (2) is also provided with a control system (7), and the control system (7) is connected to the motor I (63) and the motor II (36) respectively to control the rotation speed of the motor I (63) and the motor II (36).

Citation Information

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