Light guide type car lamp lens
By setting a reflection surface on the side of the light guide element, some incident light rays are reflected to the light exit surface, and the light exit efficiency of the light guide light lens is solved, and the light exit efficiency is reduced when adjusting the light exit type is achieved. The light rays are satisfied without increasing the power The effect of brightness requirements.
Patent Information
- Application Number
- CN202310682445.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-09
- Publication Date
- 2024-12-10
AI Technical Summary
When the existing light guide type of light light is adjusted, it is easy to cause the light output efficiency of the light light to decrease, and power is required to meet the light brightness requirements.
By providing a third side inclined surface on the side of the light guide element, a part of the incident light is reflected to the light-out surface by using the reflective surface, and the light-out type is adjusted, while avoiding the overall light-out efficiency of the vehicle light structure.
It realizes adjusting the light output type of the headlight without reducing the light output efficiency, meeting the brightness requirements of different lights and improving the lighting effect of the headlights.
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Figure CN119103497A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a light-guiding vehicle lamp lens, and more particularly to a vehicle lamp structure which utilizes a light-guiding element to adjust the light output pattern. Background Art
[0002] Automobile (vehicle) lighting is one of the important components of a car. It can provide lighting for the car when it is driving in dim light conditions such as poor light, foggy weather or rainy weather.
[0003] As technology advances, automotive (vehicle) lighting has also undergone significant changes, and the development of automotive lighting is particularly significant in the field of forward lighting, that is, headlights. Headlights have evolved from simple "on / off", single-directional lamps to adaptive lighting solutions, and the development has accelerated significantly since the development of light-emitting diodes.
[0004] In recent years, headlights have changed significantly to meet new requirements such as performance, efficiency, reliability and styling. Halogen bulbs were introduced in the 1960s, which produced a clearer, brighter and more powerful beam of light, providing a longer projection distance. The next step in the development of headlights was high-intensity discharge (HID) bulbs, including xenon and mercury lamps, which greatly increased the light output of headlights and became the preferred technology for some high-end manufacturers. Light-emitting diode bulbs were developed at the beginning of this century to replace high-intensity discharge bulbs such as xenon and mercury lamps. At the beginning, light-emitting diodes did not have much impact on the overall industry of headlights. However, as the technology of light-emitting diodes further developed, the cost and efficiency of light-emitting diode headlights gradually surpassed those of high-intensity discharge headlights.
[0005] A light-emitting diode (LED) is a semiconductor light source that emits light when current passes through it; that is, an electroluminescent semiconductor electronic component in which electrons and electron holes recombine to release energy in the form of photons.
[0006] Light-emitting diodes are a special type of diode. Like ordinary diodes, light-emitting diodes are made of semiconductor chips, and these semiconductor materials are pre-implanted or doped to produce p and n structures. Like other diodes, the current in light-emitting diodes can easily flow from the p pole (anode) to the n pole (cathode), but not in the opposite direction. Two different carriers: holes and electrons flow from the electrodes to the p and n structures under different electrode voltages. When holes and electrons meet and recombine, the electrons fall to a lower energy level and release energy in the form of photons (light).
[0007] The wavelength of the light it emits is determined by the bandgap energy of the semiconductor materials that make up the p and n structures. Since silicon and germanium are indirect bandgap materials, at room temperature, the recombination of electrons and holes in these materials is a non-radiative transition. This type of transition does not release photons, but converts energy into heat energy, so silicon and germanium diodes cannot emit light (they will emit light at very low temperatures, which can only be detected at special angles, and the brightness of the light is not obvious). The materials used in light-emitting diodes are all direct bandgap types, so energy is released in the form of photons. These bandgap energies correspond to light energy in the near-infrared, visible, or near-ultraviolet bands.
[0008] As mentioned above, with the improvement of LED technology, high-power and high-brightness LEDs have been launched one after another, making this type of bulb gradually replace traditional light sources. In addition to being used in lamps designed specifically for LEDs, LEDs can also be made into bulbs compatible with other light sources after adding conversion circuits and related stabilization devices, and installed in lamps with traditional light sources, including headlights used in automobiles (vehicles).
[0009] When driving in a dark environment at night, drivers often turn on their car's high beams to see a wider range, which helps to better understand the road conditions ahead. However, for vehicles driving in the opposite direction of the vehicle with the high beams turned on, the high brightness and strong light of the high beams will make the driver dazzled and unable to see the road conditions clearly, which is prone to traffic accidents. Therefore, special designs are needed to change the light shape of the car lights to adapt to the external environment that needs lighting.
[0010] However, the light emitting diodes of conventional light-guiding headlight lenses usually use light-guiding elements to change the light pattern. However, the conventional technology has a limited range of changing the light pattern. Therefore, a shielding member is provided to directly shield part of the light. This can adjust the light pattern, but it also reduces the light output efficiency of the headlight. It is necessary to increase the power to meet the light brightness requirements. Therefore, the industry needs a light-guiding headlight lens that can effectively adjust the light pattern.
[0011] In view of the above-mentioned problems of the conventional technology, the present invention provides a light-guiding type vehicle lamp lens, which utilizes a light-guiding element to conduct the light of a light-emitting element, and uses a side slope set on the side of the light-guiding element to utilize a reflective surface to reflect part of the incident light to a light-emitting surface, thereby further avoiding a decrease in the overall light-emitting efficiency of the vehicle lamp structure while adjusting the light-emitting light pattern. Summary of the invention
[0012] One object of the present invention is to provide a light-guiding vehicle lamp lens, which has a third side bevel, a reverse side and a bevel on the side of the light-guiding element, and utilizes the third side bevel and the reverse side surface to reflect part of the incident light to the light-emitting surface, thereby avoiding a decrease in the overall light-emitting efficiency of the vehicle lamp structure.
[0013] In order to achieve the above-mentioned purposes and effects, the present invention provides a light-guiding vehicle lamp lens, which includes: a light-emitting element and a light-guiding element, the light-guiding element including: a first body, a first light-entering surface is arranged at one end corresponding to the light-emitting element, a first light-emitting surface is arranged at the other end of the first body, the diameter of the first body gradually decreases from the first light-emitting surface to the first light-entering surface, a first side inclined surface and a second side inclined surface are sequentially formed on two sides of the first body, a first lower inclined surface is arranged at a lower part of the first body, a first upper inclined surface is inclined upward from the first light-entering surface to the first light-emitting surface to form a first upper inclined surface, a second body, a second light-entering surface is arranged at one end of the second body, a second light-emitting surface is arranged at the other end of the second body, the second light-entering surface is connected to the first light-emitting surface, the second light-entering surface of the second body is connected to the first light-emitting surface, and the second light-entering surface of the second body is connected to the first light-emitting surface. A third side inclined surface is respectively arranged on the two sides between the two light-emitting surfaces, a third lower inclined surface is arranged on a lower part of the second body, and a second upper inclined surface is formed by tilting upward from the second light-incident surface to the second light-emitting surface on an upper part of the second body; wherein a first angle of the first side inclined surface to the first light-emitting surface is smaller than a second angle of the second side inclined surface to the first light-emitting surface, and a third angle of the third side inclined surface to the first light-emitting surface is larger than the second angle; wherein the light-emitting element emits a light ray to the light-guiding element, a part of the light ray passes through the first body and the second body of the light-guiding element in sequence, the light ray then passes through the second light-emitting surface and is emitted, and another part of the light ray is emitted to the third side inclined surface, and then the light ray is reflected from the second light-emitting surface; while adjusting the light-emitting pattern of the lamp with this structure, a decrease in the light-emitting efficiency of the lamp is avoided.
[0014] In order to achieve the above-mentioned purposes and effects, the present invention provides a light-guiding vehicle lamp lens, which comprises: a light-emitting element and a light-guiding element, the light-guiding element comprising: a first body, a first light-entering surface is arranged at one end corresponding to the light-emitting element, a first light-emitting surface is arranged at the other end of the first body, the diameter of the first body gradually decreases from the first light-emitting surface to the first light-entering surface, a first side inclined surface and a second side inclined surface are sequentially formed on two sides of the first body, a lower part of the first body is inclined downward from the first light-emitting surface to the first light-entering surface to form a first lower inclined surface, a lower part of the first body is inclined downward from the first light-emitting surface to the first side inclined surface to form a second lower inclined surface, an upper part of the first body is inclined upward from the first light-entering surface to the first light-emitting surface to form a first upper inclined surface, a second body, a second light-entering surface is arranged at one end, a second light-emitting surface is arranged at the other end of the second body, the second light-entering surface is connected to the A third side inclined surface is respectively arranged on two sides between the first light emitting surface, the second light incident surface of the second body and the second light emitting surface, a third lower inclined surface is formed by the second light emitting surface tilting downward toward the second light incident surface at a lower part of the second body, a fourth lower inclined surface is formed by the second light emitting surface tilting downward toward the second light incident surface at a lower part of the second body, the third lower inclined surface is connected to the second lower inclined surface, the fourth lower inclined surface is connected to the first lower inclined surface, and a second upper inclined surface is formed by the second light incident surface tilting upward toward the second light emitting surface at an upper part of the second body; wherein, the light emitting element emits a light ray to the light guiding element, a part of the light ray passes through the first body and the second body of the light guiding element in sequence, the light ray then passes through the second light emitting surface and is emitted, and another part of the light ray is emitted to the third side inclined surface, and then the light ray is reflected from the second light emitting surface; while adjusting the light emitting pattern of the lamp with this structure, the light emitting efficiency of the lamp is prevented from decreasing.
[0015] In one embodiment of the present invention, the first angle is between 70° and 90°, the second angle is between 70° and 90°, the third angle is between 80° and 95°, the first upper inclined surface is connected to the second upper inclined surface, and a fourth angle of the first upper inclined surface and the second upper inclined surface to the second light emitting surface is between 0° and 5°.
[0016] In one embodiment of the present invention, it further includes a light incident microstructure, a light emitting microstructure, a clamp and an optical lens, wherein the light incident microstructure is arranged on the first light incident surface, the light emitting microstructure is arranged on the second light emitting surface, the clamp is arranged between the light emitting element and the light guide element, the light emitting element is arranged at one end of the clamp, the first body is arranged at the other end of the clamp, and the optical lens is arranged on one side of the second light emitting surface, and the optical lens receives the light emitted from the second light emitting surface.
[0017] In an embodiment of the present invention, the light-emitting microstructure shields a portion of the second light-emitting surface.
[0018] In one embodiment of the present invention, a first convex surface is provided at one end of the optical lens, and a second convex surface is provided at the other end of the optical lens. The first convex surface of the optical lens receives the light emitted from the second light-emitting surface, and the radius of the first convex surface is greater than the radius of the second convex surface.
[0019] In one embodiment of the present invention, a first plane is disposed at one end of the optical lens, a third convex surface is disposed at the other end of the optical lens, and the first plane of the optical lens receives the light emitted from the second light emitting surface.
[0020] In one embodiment of the present invention, it further includes a shading component, which is arranged between the second light-emitting surface and the optical lens. The shading component includes a light-transmitting through hole and a lower light-shielding member. The light passes through the light-transmitting through hole above the lower light-shielding member. The lower light-shielding member is used to shield the scattered part of the light. The shading component further includes an upper light-shielding member, which is arranged above the light-transmitting through hole. The light passes through the light-transmitting through hole.
[0021] In one embodiment of the present invention, the first angle is between 70° and 90°, the second angle is between 70° and 90°, the third angle is between 80° and 95°, the first upper bevel is connected to the second upper bevel, a fourth angle of the first upper bevel and the second upper bevel to the second light emitting surface is between 0° and 5°, a fifth angle of the first lower bevel and the fourth lower bevel is between 0° and 5°, a sixth angle of the second lower bevel and the third lower bevel is between 0° and 5°, the fifth angle is less than or equal to the sixth angle, a connecting surface is arranged between the first lower bevel, the second lower bevel, the third lower bevel and the fourth lower bevel, and a seventh angle of the connecting surface is between 130° and 150°. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1A : It is a schematic structural perspective view of an embodiment of the present invention; Figure 1B : It is a schematic top view of an embodiment of the present invention; Figure 1C : It is a side view schematic diagram of an embodiment of the present invention; FIG. 2A to FIG. 2B : It is a schematic diagram of the microstructure and light path of an embodiment of the present invention; Figure 3 : It is a schematic diagram of the structure of a clamping member according to an embodiment of the present invention; Figure 4 : It is a schematic diagram of the optical lens structure of an embodiment of the present invention; Figure 5A: It is a schematic diagram of the shielding member and the convex optical lens structure of an embodiment of the present invention; Figure 5B : It is a schematic diagram of the shielding member and the convex optical lens structure of another embodiment of the present invention; Figure 6 : It is a schematic diagram of the shielding member and the planar optical lens structure of an embodiment of the present invention; Fig. 7A : It is a structural stereoscopic schematic diagram of another embodiment of the present invention; Figure 7B : It is a schematic top view of another embodiment of the present invention; Figure 7C : It is a side view schematic diagram of another embodiment of the present invention; Fig.7D : It is a front view schematic diagram of another embodiment of the present invention; FIG. 8A to FIG. 8B : It is a schematic diagram of the microstructure and light path of another embodiment of the present invention; Fig. 9 : It is a schematic diagram of the optical lens structure of another embodiment of the present invention.
Figure number comparison
[0023] In order to further understand and appreciate the structural features and effects of the present invention, a preferred embodiment and detailed description are provided as follows:
[0024] In view of the above-mentioned problems of the conventional technology, the present invention is a light-guiding vehicle lamp lens, which utilizes a first body of a light-guiding element to gradually reduce the diameter of the first light-emitting surface to a first light-incoming surface to form a first side bevel and a second side bevel, and a second body of the light-guiding element is provided with a second light-incoming surface and a second light-emitting surface, the second light-incoming surface is connected to the first light-emitting surface, and a third side bevel is respectively provided on two sides of the second body, wherein the light-emitting element emits a light ray, and the light ray passes through the first body and the second body in sequence, and the third side bevel is used to reflect part of the incident light ray out of the light-guiding element, thereby avoiding a decrease in the overall light-emitting efficiency of the vehicle lamp structure.
[0025] See also Figure 1A , which is a structural stereoscopic schematic diagram of an embodiment of the present invention. As shown in the figure, this embodiment is a first embodiment. In this embodiment, it is a light-guiding type vehicle lamp lens 1, which includes a light-emitting element 10 and a light-guiding element 20, and these components are arranged corresponding to each other.
[0026] Continuing with the above, in this embodiment, the light-emitting element 10 is a mini light-emitting diode (Mini Light-emitting Diode, Mini LED); the light-emitting diode is composed of a semiconductor chip, and its semiconductor material is pre-implanted or doped to produce a p, n structure. Like other diodes, the current in the light-emitting diode can easily flow from the p-pole (anode) to the n-pole (cathode), but not in the opposite direction. Two different carriers: holes and electrons flow from the electrodes to the p, n structure under the action of different electrode voltages. When holes and electrons meet and recombine, the electrons will fall to a lower energy level and release energy in the form of photons (light). Micro Light-emitting Diode (Micro LED) is a light-emitting diode with a size below micrometers, which can further enhance the brightness of the light-emitting element 10.
[0027] See again Figure 1A Also see Figure 1B as well as Figure 1C , Figure 1B is a schematic top view of an embodiment of the present invention, Figure 1C This is a side view schematic diagram of an embodiment of the present invention. As shown in the figure, in this embodiment, the light-guiding element 20 includes: a first body 22 and a second body 24. The first body 22 is provided with a first light incident surface 222 at one end corresponding to the light-emitting element 10, and a first light emitting surface 224 is provided at the other end of the first body 22, and the diameter of the first body 22 gradually decreases from the first light emitting surface 224 to the first light incident surface 222, a second light incident surface 242 is provided at one end of the second body 24, and a second light emitting surface 244 is provided at the other end of the second body 24, and the second light incident surface 242 is connected to the first light emitting surface 224.
[0028] Continuing from the above, in this embodiment, the diameter of the first body 22 gradually shrinks from the first light emitting surface 224 to the first light incident surface 222, and a first side bevel 225 and a second side bevel 227 are formed on the two sides of the first body 10 in sequence. The first side bevel 225 is connected to the second side bevel 227, and a third side bevel 246 is respectively provided on the two sides between the second light incident surface 242 and the second light emitting surface 244 of the second body 24, and the third side bevel 246 is used to reflect the light emitting element. 10 emits part of the light; in the present embodiment, a first angle θ1 of the first side bevel 225 corresponding to the first light emitting surface 224 is smaller than a second angle θ2 of the second side bevel 227 corresponding to the first light emitting surface 224, and a third angle θ3 of the third side bevel 246 corresponding to the first light emitting surface 224 is larger than the second angle θ2, and the first side bevel 225, the second side bevel 227 and the third side bevel 246 can adjust the angle of the light entering the first body 22 accordingly.
[0029] Continuing from the above, in this embodiment, the first angle θ1 is between 70° and 90°, the second angle θ2 is between 70° and 90°, and the third angle θ3 is between 80° and 95° (e.g. Figure 1B As shown), for example, when the first angle θ1 is 79°, the second angle θ2 needs to be larger than the first angle θ1, so the second angle θ2 is 81°, and the third angle θ3 needs to be larger than the second angle θ2, so the third angle θ3 is 90°, but this embodiment is not limited thereto.
[0030] Continuing from the above, in this embodiment, since the first upper inclined surface 228 is connected to the second upper inclined surface 249, a fourth angle θ4 of the first upper inclined surface 228 and the second upper inclined surface 249 corresponding to the second light emitting surface 244 is between 0° and 5° (eg Figure 1C As shown), for example, the fourth angle θ4 is 3°.
[0031] Continuing from the above, in this embodiment, the first body 22 and the second body 24 are connected to each other to form an integral structure, that is, the first light emitting surface 224 of the first body 22 and the second light incident surface 242 of the second body 24 overlap each other, and the first body 22 and the second body 24 form an integrated structure (such as Figure 1B shown).
[0032] Continuing from the above, in this embodiment, the material of the light guide element 20 is liquid silicone rubber (LSR). Similarly, the material of the first body 22 and the second body 24 included in the light guide element 20 is also liquid silicone rubber (LSR).
[0033] Continuing from the above, liquid silicone rubber is a liquid rubber relative to solid high temperature vulcanized silicone rubber, which has good fluidity, fast vulcanization, is safer and more environmentally friendly, and can fully meet food grade requirements. According to the position of the functional groups (i.e., cross-linking points) contained in the molecular structure, liquid rubbers with functional groups are often divided into two categories: one is that the functional groups are at both ends of the molecular structure, which is called telechelic liquid rubber; the other is that the active functional groups are randomly distributed in the main chain, that is, the so-called ones with functional groups in the molecular structure, which are called non-telechelic liquid rubbers. Of course, there are also those with both intermediate functional groups and terminal functional groups. At present, the focus is on the study of telechelic liquid rubbers. For liquid rubber, chain extenders or crosslinkers with appropriate functional groups should be selected according to the active functional groups it contains.
[0034] Continuing from the above, liquid silicone has excellent transparency, tear strength, resilience, yellowing resistance, thermal stability, water resistance, good air permeability, heat aging resistance and weather resistance. At the same time, it has moderate viscosity and is easy to operate. The product is highly transparent, and it can be seen whether there are defects such as bubbles in the casting material in the mold. The linear shrinkage rate is ≤0.1%, and the size of the replicated product is precise.
[0035] Continuing from the above, liquid silicone can be used for trademarks, products, pacifiers, medical supplies, coating, impregnation and infusion, etc. It is used in molding molds, injection molding processes, cake molds and other silicone products for crystal glue, polyurethane, epoxy resin, etc. It is widely used in the electronics industry as a moisture-proof, shipping, insulation coating and potting material for electronic components, and it has dust-proof, moisture-proof, shock-proof and insulation protection for electronic components and assemblies. If transparent gel is used to pot electronic components, it can not only play a role in shockproof and waterproof protection, but also the components can be seen and the fault of the component can be detected with a probe for replacement. The damaged silicone gel can be potted and repaired again. It can also be used to manufacture molding molds for products made of materials such as gypsum, wax, epoxy resin, polyester resin, polyurethane resin and low-melting-point alloys, and is used for high-frequency embossing of artificial leather, modeling of shoe uppers and soles, manufacturing of arts and crafts, ceramics, toy industry, furniture, replication of household electrical appliance electronic components, molding of gypsum and cement materials, molding of wax products, manufacturing of models, molding of materials, etc. Therefore, liquid silicone can be used correspondingly in the light guide element 20 of this embodiment.
[0036] Continuing with the above, in this embodiment, the light incident microstructure 23 is disposed on the first light incident surface 222 of the first body 22; in one embodiment, the light incident microstructure 23 protrudes from the first light incident surface 222 of the first body 22; in another embodiment, the light incident microstructure 23 is embedded into the first light incident surface 222 of the first body 22 so that the outermost side is the first light incident surface 222.
[0037] See again Figures 1A to 1C As shown in the figure, in this embodiment, a lower portion of the first body 22 of the light guide element 20 is cut flat to form a first flat reflective surface 223, and a lower portion of the second body 24 of the light guide element 20 is also cut flat to form a second flat reflective surface 243, and the first flat reflective surface 223 is connected to the second flat reflective surface 243 to form the same plane, so that the first flat reflective surface 223 and the second flat reflective surface 243 reflect the light of the light emitting element 10.
[0038] Continuing with the above, in this embodiment, an upper portion of the first body 22 of the light-guiding element 20 is inclined upward from the first light-incident surface 222 to the first light-emitting surface 224 to form a first upper inclined surface 228, and an upper portion of the second body 24 of the light-guiding element 20 is inclined upward from the second light-incident surface 242 to the second light-emitting surface 244 to form a second upper inclined surface 249, and the second upper inclined surface 249 is connected to the first upper inclined surface 228 to form the same inclined surface, and the first upper inclined surface 228 and the second upper inclined surface 249 are used to reflect the light of the light-emitting element 10.
[0039] See also FIG. 2A to FIG. 2B , which is a schematic diagram of the microstructure and light path of an embodiment of the present invention. As shown in the figure, in this embodiment, it further includes a light-incident microstructure 23 and a light-exiting microstructure 30. The light-incident microstructure 23 is disposed on the first light-incident surface 222, and the light-exiting microstructure 30 is disposed on the second light-exiting surface 244 of the second body 24 to adjust / filter the light emitted from the light guide element 20. In one embodiment, the light-incident microstructure 23 and the light-exiting microstructure 30 can be formed integrally with the first body 22 and the second body 24 or attached to the first body 22 and the second body 24 with a microstructure film. 4. The present embodiment is not limited thereto. The light emitting element 10 emits a light ray L, which first hits the first body 22 of the light guide element 20. A portion of the light ray L enters the light incident microstructure 23 provided on the first light incident surface 222 of the first body 22. After the light ray L passes through the first light emitting surface 224 of the first body 22, the light ray L enters from the second light incident surface 242 of the second body 24. After the light ray L passes through the second light emitting surface 244 of the second body 24, the light ray L enters the light emitting microstructure 30. Finally, the light ray L is emitted from the light emitting microstructure 30 to the target area.
[0040] Continuing with the above, in this embodiment, another part of the light L enters from the light incident microstructure 23 set on the first light incident surface 222 of the first body 22. After the light L passes through the first light emitting surface 224 of the first body 22, the light L enters from the second light incident surface 242 of the second body 24. The light L is deflected due to its incident angle. The light L is incident on the third side bevel 246 of the second body 24. The third side bevel 246 reflects the light L out of the second light emitting surface 244. After the light L is emitted from the second light emitting surface 244, the light L enters the light emitting microstructure 30. Finally, the light L is emitted from the light emitting microstructure 30 to the target area. The third side bevel 246 is used to reflect the light L with an angle deflected back to the path to achieve the effect of controlling the light type.
[0041] Continuing with the above, in this embodiment, another portion of the light L enters through the light incident microstructure 23 provided on the first light incident surface 222 of the first body 22. After the light L passes through the first light emitting surface 224 of the first body 22, the light L is deflected due to its incident angle. The light L is incident on the first side bevel 225 or the second side bevel 227 of the first body 22. The first side bevel 225 or the second side bevel 227 reflects the light L out of the second light emitting surface 244. The first side bevel 225 and the second side bevel 227 are used to reflect the light L with the angle deflected back to the path, so as to achieve the effect of controlling the light type.
[0042] Continuing from the above, in the embodiment in which the first flat reflective surface 223 and the first upper inclined surface 228 are provided, another part of the light L enters from the light incident microstructure 23 provided on the first light incident surface 222 of the first body 22. The light L is deflected due to its incident angle, and the light L is incident on the first upper inclined surface 228 of the first body 22. The first upper inclined surface 228 reflects the light L, so that the light L is incident on the first flat reflective surface 223. The first flat reflective surface 223 reflects the light L, so that the light L is incident on the second light incident surface 242 of the second body 24. The subsequent path is the same as the above embodiment, so it is not repeated here. The first flat reflective surface 223 and the first upper inclined surface 228 are used to reflect the light L back to the path to achieve the effect of controlling the light type.
[0043] Continuing from the above, in the embodiment in which the second flat reflective surface 243 and the second upper inclined surface 249 are provided, the light L is deflected by the second light incident surface 242 of the second body 24 due to its incident angle. The light L is provided with the second flat reflective surface 243 or the second upper inclined surface 249 of the second body 24. The second flat reflective surface 243 or the second upper inclined surface 249 reflects the light L out of the second light emitting surface 244. After the light L is emitted from the second light emitting surface 244, the light L enters the light emitting microstructure 30. Finally, the light L is emitted from the light emitting microstructure 30 to the target area. The second flat reflective surface 243 and the second upper inclined surface 249 are used to reflect the light L back to the path to achieve the effect of controlling the light type.
[0044] Continuing from the above, the first side bevel 225, the second side bevel 227, the third side bevel 246, the first flat reflective surface 223, the first upper bevel 228, the second flat reflective surface 243 and the second upper bevel 249 reflect the light L by total reflection, or the corresponding coated reflective layer reflects the light L, but the present embodiment is not limited thereto.
[0045] Continuing from the above, in one embodiment, the light incident microstructure 23 forms a V-shaped structure (eg Figure 2A as well as Figure 2B shown).
[0046] Continuing with the above, in one embodiment, the light emitting microstructure 30 shields a portion of the second light emitting surface 244. In one embodiment, the light emitting microstructure 30 is disposed in the middle of the second light emitting surface 244. In one embodiment, the light emitting microstructure 30 is disposed on both sides of the second light emitting surface 244 to adjust the light emitting pattern accordingly.
[0047] Continuing from the above, in one embodiment, the light-incoming microstructure 23 and the light-emitting microstructure 30 can be manufactured using an embossing process, and the hot embossing molding method for forming a micro-nanostructure pattern on a polymer substrate material is mainly used in the manufacture of various polymer microstructures. It uses a flattening and thickness-adjusting device to flatten the extruded polymer substrate, a temperature control device to ensure the temperature of the surface of the polymer substrate to be embossed, and then an embossing mold with an embossed microstructure installed on the embossing device is used to apply pressure to achieve the transfer of the microstructure, and a pressure control device is used to adjust the pressure applied to the polymer substrate, and finally a pressure-maintaining cooling device is used to achieve the cooling and shaping of the microstructure, but this embodiment is not limited thereto.
[0048] See also Figure 3 , which is a schematic diagram of the clamping structure of an embodiment of the present invention. As shown in the figure, this embodiment is based on the above-mentioned first embodiment. This embodiment further includes a clamping member 40, and the clamping member 40 is arranged between the light-emitting element 10 and the light-guiding element 20. The light-emitting element 10 is arranged at one end of the clamping member 40, and the first body 22 of the light-guiding element 20 is arranged at the other end of the clamping member 40, that is, the clamping member 40 clamps the light-emitting element 10 and the light-guiding element 20 to maintain the position of the light-emitting element 10 and prevent the light-emitting element 10 from moving arbitrarily. The clamping member 40 of this embodiment can also be applied to other embodiments, which is not limited here.
[0049] See also Figure 4 , which is a schematic diagram of the optical lens structure of an embodiment of the present invention. As shown in the figure, this embodiment is based on the above-mentioned first embodiment. This embodiment further includes an optical lens 50, which is arranged on one side of the light emitting microstructure 30. The optical lens 50 receives the light L emitted from the light emitting microstructure 30, and the light L then passes through the optical lens 50 to the target area.
[0050] See again Figure 4As shown in the figure, this embodiment is based on the above-mentioned first embodiment. In this embodiment, the optical lens 50 is a double convex surface, a first convex surface D1 is set at one end of the optical lens 50, and a second convex surface D2 is set at the other end of the optical lens 50. The first convex surface D1 of the optical lens 50 receives the light L emitted from the light emitting microstructure 30. In one embodiment, the radius of the first convex surface D1 is greater than the radius of the second convex surface D2, and the double convex optical lens 50 is used to adjust the light emitting light pattern of the light L.
[0051] See also Figure 5A , which is a schematic diagram of a shielding member and a convex optical lens structure of an embodiment of the present invention. As shown in the figure, this embodiment is based on the above-mentioned embodiment in which the optical lens 50 is a double convex surface, and further includes a shading component 60. The shading component 60 is arranged between the light-emitting microstructure 30 and the optical lens 50. The shading component 60 corresponds to the optical lens 50 including the first convex surface D1 and the second convex surface D2 in the above-mentioned embodiment. The shading component 60 is used to adjust the light-emitting light type of the light L. In this embodiment, the shading component 60 includes a light-transmitting perforation 61 and a lower light-shielding member 64. The light L passes through the light-transmitting perforation 61 above the lower light-shielding member 64. The lower light-shielding member 64 is used to further adjust the light-emitting light type of the light L, so that the light L can be kept within a certain range when irradiating the target area.
[0052] Continue from above, and see Figure 5B , Figure 5B This is a schematic diagram of a shielding member and a convex optical lens structure according to another embodiment of the present invention. As shown in the figure, the shading component 60 further includes an upper shading member 62, and the upper shading member 62 is arranged above the light-transmitting perforation 61. The light L passes through the light-transmitting perforation 61, that is, the light L passes through the interval between the upper shading member 62 and the lower shading member 64. This embodiment utilizes the light-transmitting perforation 61, the upper shading member 62 and the lower shading member 64 to further adjust the light output pattern of the light L, so that the light L can be kept within a certain range when irradiating the target area.
[0053] See also Figure 6 , which is a schematic diagram of a shielding member and a planar optical lens structure of an embodiment of the present invention. As shown in the figure, this embodiment is based on the above embodiment, wherein the optical lens 50 is a plano-convex surface (one flat and one convex), a first plane F1 is set at one end of the optical lens 50, and a third convex surface D3 is set at the other end of the optical lens 50. The first plane F1 of the optical lens 50 receives the light L emitted from the light emitting microstructure 30, and the optical lens 50 with a plano-convex surface is used to adjust the light emitting light pattern of the light L.
[0054] Continuing with the above, in this embodiment, the shading component 60 is arranged between the light emitting microstructure 30 and the optical lens 50. The shading component 60 corresponds to the optical lens 50 including the first plane F1 and the third convex surface D3 of the above embodiment. The light-transmitting through hole 61, the upper shading component 62 and the lower shading component 64 of the shading component 60 are used to further adjust the light emitting light type of the light L.
[0055] Continuing from the above, in one embodiment, the shading component 60 can further make the light cutoff line of the light L more obvious, thereby reducing the light from being scattered to non-target areas, such as directly shining on the eyes of pedestrians and oncoming drivers.
[0056] Continuing from the above, in one embodiment, the shading element 60 can further compensate for the assembly tolerance between the light emitting element 10 , the light guide element 20 and the optical lens 50 .
[0057] See also Fig. 7A , Figure 7B as well as Figure 7C , Fig. 7A is a schematic structural perspective view of another embodiment of the present invention, Figure 7B is a schematic top view of another embodiment of the present invention, Figure 7C This is a side view schematic diagram of another embodiment of the present invention. As shown in the figure, this embodiment is based on the above-mentioned first embodiment. In this embodiment, a lower part of the first body 22 of the light-guiding element 20 is tilted downward from the first light-emitting surface 224 to the first light-incident surface 222 to form a first lower inclined surface 226, and the lower part of the first body 22 is tilted downward from the first light-emitting surface 224 to the first side inclined surface 225 to form a second lower inclined surface 229, wherein the first lower inclined surface 226 is arranged on one side of the second lower inclined surface 229.
[0058] Continuing with the above, in the present embodiment, a lower portion of the second body 24 of the light-guiding element 20 is tilted downward from the second light-emitting surface 244 to the second light-entering surface 242 to form a third lower inclined surface 248, and the lower portion of the second body 24 is tilted downward from the second light-emitting surface 244 to the second light-entering surface 242 to form a fourth lower inclined surface 247, the third lower inclined surface 248 is connected to the second lower inclined surface 229, and the fourth lower inclined surface 247 is connected to the first lower inclined surface 226; in the present embodiment, the first lower inclined surface 226, the second lower inclined surface 229, the third lower inclined surface 248 and the fourth lower inclined surface 247 can correspondingly adjust the angles of light entering the first body 22 and the second body 24; the other component relationships of the present embodiment are the same as those of the above-mentioned first embodiment, so they are not repeated here.
[0059] Continuing with the above, in this embodiment, a fifth angle θ5 between the first lower slope 226 and the fourth lower slope 247 is between 0° and 5°, a sixth angle θ6 between the second lower slope 229 and the third lower slope 248 is between 0° and 5°, and the fifth angle θ5 is less than or equal to the sixth angle θ6.
[0060] See again Fig. 7A , Figure 7B as well as Figure 7C Also see Fig.7D , Fig.7D This is a front view schematic diagram of another embodiment of the present invention, a connecting surface 245 is set between the first lower bevel 226, the second lower bevel 229, the third lower bevel 248 and the fourth lower bevel 247 to connect these surfaces, and a seventh angle θ7 of the connecting surface 245 is between 130° and 150° to prevent the angle of the connecting surface 245 from being too large or too small to affect the light output efficiency.
[0061] Continuing from the above, in this embodiment, a first flat reflective surface 223 is provided below the first body 22 at a portion outside the first lower inclined surface 226 and the second lower inclined surface 229 to reflect light, and the first flat reflective surface 223 connects the first lower inclined surface 226, the second lower inclined surface 229 and the connecting surface 245.
[0062] See also FIG. 8A to FIG. 8B , which is a schematic diagram of the microstructure and light path of another embodiment of the present invention, wherein in order to make the light path clear, FIG. 8A to FIG. 8B As shown in the figure, in this embodiment, the light-emitting element 10 emits a light ray L, a part of which enters from the light-incident microstructure 23 provided on the first light-incident surface 222 of the first body 22, and the light ray L is deflected due to its incident angle, and the light ray L is incident on the first upper inclined surface 228 of the first body 22, and the first upper inclined surface 228 reflects the light ray L, so that the light ray L is incident on the first lower inclined surface 226 or the fourth lower inclined surface 228. The inclined surface 247, the first lower inclined surface 226 or the fourth lower inclined surface 247 reflects the light L to the second upper inclined surface 249, or directly emits the light L from the second body 24, so that the light L enters the light emitting microstructure 30, and finally the light L is emitted from the light emitting microstructure 30 to the target area. The first lower inclined surface 226, the fourth lower inclined surface 247, the first upper inclined surface 228 and the second upper inclined surface 249 are used to reflect the light L back to the path, so as to achieve the effect of controlling the light type.
[0063] Continuing from the above, in this embodiment, another part of the light L enters from the light incident microstructure 23 provided on the first light incident surface 222 of the first body 22. The light L is deflected due to its incident angle. The light L is incident on the first upper inclined surface 228 of the first body 22. The first upper inclined surface 228 reflects the light L, so that the light L is incident on the second lower inclined surface 229 or the third lower inclined surface 248. The second lower inclined surface 229 or the third lower inclined surface 248 reflects the light L. To the second upper inclined surface 249, or directly emitted from the second body 24, so that the light L enters the light emitting microstructure 30, and finally the light L is emitted from the light emitting microstructure 30 to the target area, and the second lower inclined surface 229, the third lower inclined surface 248, the first upper inclined surface 228 and the second upper inclined surface 249 are used to reflect the light L back to the path to achieve the effect of controlling the light type. The path of the other parts of the light L in this embodiment is the same as that of the first embodiment mentioned above, so it will not be repeated.
[0064] Continuing from the above, the first side bevel 225, the second side bevel 227, the third side bevel 246, the first flat reflective surface 223, the first upper bevel 228, the second flat reflective surface 243, the second upper bevel 249, the first lower bevel 226, the second lower bevel 229, the third lower bevel 248 and the fourth lower bevel 247 utilize total reflection to reflect the light L, or the corresponding coated reflective layer reflects the light L, and the present embodiment is not limited thereto.
[0065] See also Fig. 9 , which is a schematic diagram of the optical lens structure of another embodiment of the present invention. As shown in the figure, this embodiment is based on the above-mentioned embodiment of the first lower bevel 226, the second lower bevel 229, the third lower bevel 248 and the fourth lower bevel 247. This embodiment may also include an optical lens 50 and the clamping member 40. The other component relationships of this embodiment are the same as those of the above-mentioned first embodiment, so they are not repeated here.
[0066] In summary, the present invention provides a light-guiding vehicle lamp lens, which utilizes a light-guiding element to conduct the light of a light-emitting element, and uses a third side slope provided on the side of the light-guiding element to reflect part of the incident light to a light-emitting surface, thereby further avoiding a decrease in the light-emitting efficiency of the entire vehicle lamp structure while adjusting the light-emitting light pattern, and further provides microstructures on the light-emitting surface and the light-entering surface of the light-guiding element to adjust the light patterns of the incoming and outgoing light, thereby solving the problem that the conventional technology has a limited scope for changing the light pattern, and therefore an external shielding member is provided to directly shield part of the outgoing light, which can be used to adjust the light-emitting light pattern, resulting in a waste of part of the light, reducing the light-emitting efficiency of the vehicle lamp, and requiring increased power to meet the light brightness requirements.
[0067] The order of execution of each step in the above embodiment does not mean the order of execution. The order of execution of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiment of the present application.
[0068] The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. All equivalent changes and modifications to the shape, structure, characteristics and spirit described in the claims of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A light-guiding headlight lens, It is characterized in that It contains: a light emitting element; and A light guide element, comprising: A first body, wherein a first light incident surface is disposed at one end corresponding to the light emitting element, and a first light emitting surface is disposed at the other end of the first body, the diameter of the first body gradually decreases from the first light emitting surface to the first light incident surface, and a first side inclined surface and a second side inclined surface are sequentially formed on two sides of the first body, a first flat reflective surface is disposed at a lower portion of the first body, and a first upper inclined surface is formed by an upward inclination from the first light incident surface to the first light emitting surface at an upper portion of the first body; and A second body, one end of which is provided with a second light incident surface, the other end of the second body is provided with a second light emitting surface, the second light incident surface is connected to the first light emitting surface, two sides of the second body between the second light incident surface and the second light emitting surface are respectively provided with a third side inclined surface, a lower part of the second body is provided with a second flat reflecting surface, and an upper part of the second body is inclined upward from the second light incident surface to the second light emitting surface to form a second upper inclined surface; Wherein, a first angle of the first side inclined surface to the first light emitting surface is smaller than a second angle of the second side inclined surface to the first light emitting surface, and a third angle of the third side inclined surface to the first light emitting surface is larger than the second angle; The light emitting element emits a light to the light guide element, a part of the light passes through the first body and the second body of the light guide element in sequence, the light passes through the second body and emits, and another part of the light hits the third side slope and then reflects out of the second body.
2. The light guide type vehicle lamp lens according to claim 1, It is characterized in that The first angle is between 70° and 90°, the second angle is between 70° and 90°, the third angle is between 80° and 95°, the first upper inclined surface is connected to the second upper inclined surface, and a fourth angle between the first upper inclined surface and the second upper inclined surface and the second light emitting surface is between 0° and 5°.
3. The light guide type vehicle lamp lens according to claim 1, It is characterized in that It further includes a light incident microstructure, a light emitting microstructure, a clamp and an optical lens, wherein the light incident microstructure is arranged on the first light incident surface, the light emitting microstructure is arranged on the second light emitting surface, the clamp is arranged between the light emitting element and the light guide element, the light emitting element is arranged at one end of the clamp, the first body is arranged at the other end of the clamp, and the optical lens is arranged on one side of the second light emitting surface, and the optical lens receives the light emitted from the second light emitting surface.
4. The light guide type vehicle lamp lens according to claim 3, It is characterized in that The light-emitting microstructure shields a portion of the second light-emitting surface.
5. The light-guiding type vehicle lamp lens according to claim 3, It is characterized in that A first convex surface is arranged at one end of the optical lens, and a second convex surface is arranged at the other end of the optical lens. The first convex surface of the optical lens receives the light emitted from the second light-emitting surface, and the radius of the first convex surface is greater than the radius of the second convex surface.
6. The light-guiding type vehicle lamp lens according to claim 3, It is characterized in that A first plane is disposed at one end of the optical lens, a third convex surface is disposed at the other end of the optical lens, and the first plane of the optical lens receives the light emitted from the second light-emitting surface.
7. The light-guiding type vehicle lamp lens according to claim 5 or 6, It is characterized in that It further includes a shading component, which is arranged between the second light-emitting surface and the optical lens. The shading component includes a light-transmitting through hole and a lower light-shielding member. The light passes through the light-transmitting through hole above the lower light-shielding member. The lower light-shielding member is used to shield the scattered part of the light. The shading component further includes an upper light-shielding member, which is arranged above the light-transmitting through hole. The light passes through the light-transmitting through hole.
8. A light-guiding headlight lens, It is characterized in that It contains: a light emitting element; and A light guide element, comprising: A first body, wherein a first light incident surface is disposed at one end corresponding to the light emitting element, and a first light emitting surface is disposed at the other end of the first body, the diameter of the first body gradually decreases from the first light emitting surface to the first light incident surface, and a first side inclined surface and a second side inclined surface are sequentially formed on two sides of the first body, a first lower inclined surface is formed by the first light emitting surface tilting downward from the first light incident surface, a second lower inclined surface is formed by the first light emitting surface tilting downward from the first side inclined surface to the first light incident surface, and a first upper inclined surface is formed by the first light incident surface tilting upward from the first light emitting surface to the first light incident surface; and A second body, one end of which is provided with a second light incident surface, and the other end of the second body is provided with a second light emitting surface, the second light incident surface is connected to the first light emitting surface, two sides of the second body between the second light incident surface and the second light emitting surface are respectively provided with a third side inclined surface, a lower part of the second body is inclined downward from the second light emitting surface to the second light incident surface to form a third lower inclined surface, the lower part of the second body is inclined downward from the second light emitting surface to the second light incident surface to form a fourth lower inclined surface, the third lower inclined surface is connected to the second lower inclined surface, the fourth lower inclined surface is connected to the first lower inclined surface, and an upper part of the second body is inclined upward from the second light incident surface to the second light emitting surface to form a second upper inclined surface; Wherein, a first angle of the first side inclined surface to the first light emitting surface is smaller than a second angle of the second side inclined surface to the first light emitting surface, and a third angle of the third side inclined surface to the first light emitting surface is larger than the second angle; The light emitting element emits a light to the light guide element, a part of the light passes through the first body and the second body of the light guide element in sequence, and then passes through the second light emitting surface and emits, and another part of the light hits the third side inclined surface and then reflects out of the second light emitting surface.
9. The light guide type vehicle lamp lens according to claim 8, It is characterized in that The first angle is between 70° and 90°, the second angle is between 70° and 90°, the third angle is between 80° and 95°, the first upper bevel is connected to the second upper bevel, a fourth angle of the first upper bevel and the second upper bevel to the second light emitting surface is between 0° and 5°, a fifth angle of the first lower bevel and the fourth lower bevel is between 0° and 5°, a sixth angle of the second lower bevel and the third lower bevel is between 0° and 5°, the fifth angle is less than or equal to the sixth angle, a connecting surface is arranged among the first lower bevel, the second lower bevel, the third lower bevel and the fourth lower bevel, a seventh angle of the connecting surface is between 130° and 150°.
10. The light guide type vehicle lamp lens according to claim 8, It is characterized in that It further includes a light incident microstructure, a light emitting microstructure, a clamp and an optical lens, wherein the light incident microstructure is arranged on the first light incident surface, the light emitting microstructure is arranged on the second light emitting surface, the clamp is arranged between the light emitting element and the light guide element, the light emitting element is arranged at one end of the clamp, the first body is arranged at the other end of the clamp, and the optical lens is arranged on one side of the second light emitting surface, and the optical lens receives the light emitted from the second light emitting surface.
11. The light guide type vehicle lamp lens according to claim 10, It is characterized in that The light-emitting microstructure shields a portion of the second light-emitting surface.
12. The light guide type vehicle lamp lens according to claim 10, It is characterized in that A first convex surface is arranged at one end of the optical lens, and a second convex surface is arranged at the other end of the optical lens. The first convex surface of the optical lens receives the light emitted from the second light-emitting surface, and the radius of the first convex surface is greater than the radius of the second convex surface.
13. The light guide type vehicle lamp lens according to claim 10, It is characterized in that A first plane is disposed at one end of the optical lens, a third convex surface is disposed at the other end of the optical lens, and the first plane of the optical lens receives the light emitted from the second light-emitting surface.
14. The light guide type vehicle lamp lens according to claim 12 or 13, It is characterized in that It further includes a shading component, which is arranged between the second light-emitting surface and the optical lens. The shading component includes a lower shading piece, and the light passes through an upper portion of the lower shading piece. The shading component further includes an upper shading piece, and the lower shading piece is arranged at a spacing below the upper shading piece, and the light passes through the spacing between the upper shading piece and the lower shading piece.
