Processing line transferring device and method for plastic processing

Abstract

The invention provides a plastic processing line transferring device and method.The line transferring device comprises a main conveying line mechanism, a first conveying line transferring assembly and a second conveying line transferring assembly, and the main conveying line mechanism comprises a front conveying line assembly and a rear conveying line assembly; the front conveying line assembly comprises a first conveying roller, a second conveying roller, a first conveying belt and a first installation support, the first conveying roller and the second conveying roller are installed on the first installation support, and the first conveying belt is installed outside the first conveying roller and the second conveying roller in an end-to-end mode. The rear conveying line assembly comprises a third conveying roller, a fourth conveying roller, a second conveying belt and a second mounting support, the third conveying roller and the fourth conveying roller are mounted on the second mounting support, and the second conveying belt is mounted outside the third conveying roller and the fourth conveying roller in an end-to-end connection mode. The appearance and the size of the plastic products can be detected in real time, line transferring and classified conveying can be automatically carried out, and the subsequent machining efficiency of the plastic products is improved.

Description

Technical Field

[0001] The present application relates to the technical field of plastic processing, and in particular to a processing line transfer device and method for plastic processing. Background Art

[0002] Plastic is plastic, which is generally used in many occasions, such as home appliances, daily necessities and large-scale construction. Now the development of plastic is more and more rapid, and high-precision plastics such as fire-proof plastic and anti-corrosion plastic have appeared. In the process of production and processing of plastic, it is often necessary to transfer it from one production line to another, and the conversion route is usually achieved through a line transfer device.

[0003] At present, plastic products cannot be classified and transferred according to appearance and size during the transmission process, which affects the subsequent processing efficiency. Therefore, it is necessary to design a processing transfer device for plastic processing. Summary of the invention

[0004] The present application provides a processing line transfer device and method for plastic processing to solve the problem in the prior art that plastic products cannot be quickly distinguished and conveyed, realizes real-time detection of the appearance and size of plastic products, can automatically transfer lines for classification and transmission, and improves the subsequent processing efficiency of plastic products.

[0005] The present application provides a processing line transfer device for plastic processing, the line transfer device comprising a main conveying line mechanism, a first conveying line transfer component and a second conveying line transfer component;

[0006] The main conveyor line mechanism comprises a front conveyor line assembly and a rear conveyor line assembly, the front conveyor line assembly comprises a first conveyor roller, a second conveyor roller, a first conveyor belt and a first mounting bracket, the first conveyor roller and the second conveyor roller are respectively mounted on the first mounting bracket, and the first conveyor belt is mounted end to end on the outside of the first conveyor roller and the second conveyor roller;

[0007] The rear conveyor line assembly comprises a third conveyor roller, a fourth conveyor roller, a second conveyor belt and a second mounting bracket, the third conveyor roller and the fourth conveyor roller are respectively mounted on the second mounting bracket, and the second conveyor belt is mounted end to end on the outside of the third conveyor roller and the fourth conveyor roller;

[0008] The first conveying line transfer assembly and the second conveying line transfer assembly are respectively installed on both sides of the main conveying line mechanism.

[0009] Preferably, the first conveyor transfer assembly includes a third conveyor belt, a fifth conveyor roller and a sixth conveyor roller, the third conveyor belt is installed end to end on the outside of the fifth conveyor roller and the sixth conveyor roller, and the third conveyor belt is arranged perpendicular to the first conveyor belt.

[0010] Preferably, the second conveyor transfer assembly includes a fourth conveyor belt, a seventh conveyor roller and an eighth conveyor roller, the fourth conveyor belt is installed end to end on the outside of the seventh conveyor roller and the eighth conveyor roller, and the fourth conveyor belt is arranged perpendicular to the first conveyor belt.

[0011] Preferably, a rotary pushing assembly is also installed between the first conveyor belt and the second conveyor belt, and the rotary pushing assembly includes a rotating disk, a support plate, a pushing hydraulic cylinder and a pushing plate. The support plate is vertically installed in the middle of the upper end surface of the rotating disk, the tail end of the pushing hydraulic cylinder is fixed to the inner side of the support plate, the telescopic end of the pushing hydraulic cylinder is connected to the pushing plate, and the bottom of the rotating disk is transmission-connected to the motor shaft of the rotating motor.

[0012] Preferably, it also includes a visual detection component, which is installed above the first conveyor belt.

[0013] Preferably, the visual detection component includes a mounting beam, a high-definition wide-angle camera and a controller, the mounting beam is installed above the first conveyor belt, the high-definition wide-angle camera is installed on the lower end surface of the mounting beam, and the controller is installed on the upper end surface of the mounting beam.

[0014] Preferably, a central processing unit, an image acquisition and analysis unit, a dimension measurement unit, a judgment unit, a drive unit, a hydraulic cylinder drive unit and a signal transmission unit are installed in the controller; the input end of the image acquisition and analysis unit is connected to a high-definition wide-angle camera, the output end of the image acquisition unit is connected to the central processing unit, the dimension measurement unit and the judgment unit are respectively connected to the central processing unit, the central processing unit is connected to a rotating motor through a drive unit, the central processing unit is connected to a pushing hydraulic cylinder through a hydraulic cylinder drive unit, and the central processing unit is connected to a background monitoring terminal through a signal transmission unit.

[0015] Preferably, a first storage box is installed at the outer end of the second conveyor belt, a second storage box is installed at the outer end of the third conveyor belt, and a third storage box is installed at the outer end of the fourth conveyor belt.

[0016] Preferably, a method for using a processing line transfer device for plastic processing comprises the following steps:

[0017] A. Placing the processed plastic products on the first conveyor belt, which conveys the plastic products;

[0018] B. At the same time, a high-definition wide-angle camera above the first conveyor belt captures images of plastic products;

[0019] C. The image acquisition and analysis unit and the dimension measurement unit detect the appearance and size of the acquired image, make judgments, and then feed back to the central processing unit, which issues control instructions to the drive unit and the hydraulic cylinder drive unit;

[0020] D. The plastic product continues to be transported to the rotating disk, and the rotating motor immediately drives the rotating disk to rotate rapidly, so that the plastic product is aligned with the corresponding conveyor belt;

[0021] E. The pusher hydraulic cylinder drives the pusher plate to move, and the pusher plate pushes the plastic product to the corresponding conveyor belt, and the conveyor belt continues to drive the plastic product to be transported to the storage box.

[0022] Beneficial effects:

[0023] (1) The present invention has novel structural design, convenient operation, high degree of automation, can realize real-time detection of the appearance and size of plastic products, can automatically perform line transfer, classification and transmission, and improves the subsequent processing efficiency of plastic products.

[0024] (2) The rotary pusher assembly used in the present invention can rotate the plastic products on the rotating disk to the corresponding conveyor belt, and then quickly push the plastic products to the conveyor belt through the pusher hydraulic cylinder, thereby achieving the purpose of classification and collection, which is convenient for subsequent further processing.

[0025] The above description is only an overview of the technical solution of the embodiment of the present application. In order to more clearly understand the technical means of the embodiment of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the embodiment of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 It is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the structure of the rotary pusher assembly of the present invention;

[0029] Figure 3 This is a front view of the visual detection component of the present invention;

[0030] Figure 4 This is a control principle block diagram of the present invention;

[0031] Figure 5 It is the work flow chart of the present invention;

[0032] Explanation of the accompanying drawings: first conveyor roller 1, second conveyor roller 2, first conveyor belt 3 and first mounting bracket 4, third conveyor roller 5, fourth conveyor roller 6, second conveyor belt 7, second mounting bracket 8, third conveyor belt 9, fifth conveyor roller 10, sixth conveyor roller 11, fourth conveyor belt 12, seventh conveyor roller 13, eighth conveyor roller 14, rotating pusher assembly 15, rotating disk 16, supporting plate 17, pusher hydraulic cylinder 18, pusher plate 19, rotating motor 20, mounting beam 21, high-definition wide-angle camera 22, controller 23, central processing unit 24, image acquisition and analysis unit 25, dimension measurement unit 26, judgment unit 27, drive unit 28, hydraulic cylinder drive unit 29, signal transmission unit 30. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification, claims and drawings of this application are intended to cover non-exclusive inclusions.

[0035] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase "embodiments" in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0036] The directional words appearing in the following description are all directions shown in the drawings, and do not limit the specific structure of the present application. For example, in the description of the present application, the directions or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present application.

[0037] In addition, the expressions of indicated directions such as the X direction, the Y direction, and the Z direction used to illustrate the operation and construction of the components of the present embodiment are not absolute but relative, and although these indications are appropriate when the components are in the positions shown in the figures, when these positions change, these directions should be interpreted differently to correspond to the changes.

[0038] In addition, the terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects rather than to describe a specific order, and may explicitly or implicitly include one or more of the features.

[0039] In the description of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, the "connection" or "connection" of a mechanical structure may refer to a physical connection. For example, the physical connection may be a fixed connection, such as a fixed connection through a fixing member, such as a fixed connection through a screw, bolt or other fixing member; the physical connection may also be a detachable connection, such as a mutual snap-on or snap-fit ​​connection; the physical connection may also be an integral connection, such as a connection formed by welding, bonding or integral molding. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0040] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.

[0041] See also Figure 1-Figure 5 , the present application discloses a processing line transfer device for plastic processing, the line transfer device comprises a main conveying line mechanism, a first conveying line transfer component and a second conveying line transfer component;

[0042] The main conveyor line mechanism includes a front conveyor line assembly and a rear conveyor line assembly, the front conveyor line assembly includes a first conveyor roller 1, a second conveyor roller 2, a first conveyor belt 3 and a first mounting bracket 4, the first conveyor roller 1 and the second conveyor roller 2 are respectively mounted on the first mounting bracket 4, and the first conveyor belt 3 is mounted end to end on the outside of the first conveyor roller 1 and the second conveyor roller 2;

[0043] The rear conveyor line assembly includes a third conveyor roller 5, a fourth conveyor roller 6, a second conveyor belt 7 and a second mounting bracket 8. The third conveyor roller 5 and the fourth conveyor roller 6 are respectively mounted on the second mounting bracket 8, and the second conveyor belt 7 is mounted end to end on the outside of the third conveyor roller 5 and the fourth conveyor roller 6;

[0044] The first conveying line transfer assembly and the second conveying line transfer assembly are respectively installed on both sides of the main conveying line mechanism.

[0045] In the present invention, the first conveyor transfer assembly includes a third conveyor belt 9, a fifth conveyor roller 10 and a sixth conveyor roller 11, the third conveyor belt 9 is installed end to end on the outside of the fifth conveyor roller 10 and the sixth conveyor roller 11, and the third conveyor belt 9 is vertically arranged with the first conveyor belt 3; the second conveyor transfer assembly includes a fourth conveyor belt 12, a seventh conveyor roller 13 and an eighth conveyor roller 14, the fourth conveyor belt 12 is installed end to end on the outside of the seventh conveyor roller 13 and the eighth conveyor roller 14, and the fourth conveyor belt 12 is vertically arranged with the first conveyor belt 3. The first storage box 32 is installed at the outer end of the second conveyor belt 7, the second storage box 33 is installed at the outer end of the third conveyor belt 9, and the third storage box 34 is installed at the outer end of the fourth conveyor belt 12.

[0046] Among them, a rotary push assembly 15 is also installed between the first conveyor belt 3 and the second conveyor belt 7, and the rotary push assembly 15 includes a rotating disk 16, a support plate 17, a push hydraulic cylinder 18 and a push plate 19. The support plate 17 is vertically installed in the middle of the upper end surface of the rotating disk 16, and the rear end of the push hydraulic cylinder 18 is fixed to the inner side of the support plate 17. The telescopic end of the push hydraulic cylinder 18 is connected to the push plate 19, and the bottom of the rotating disk 16 is connected to the motor shaft of the rotating motor 20. The rotating motor drives the rotating disk to rotate, the push hydraulic cylinder pushes the push plate to move, and the push plate pushes the plastic product to move to the corresponding conveyor belt. The rotary push assembly used in the present invention can rotate the plastic product on the rotating disk to the corresponding conveyor belt, and then quickly push the plastic product to the conveyor belt through the push hydraulic cylinder, thereby achieving the purpose of classification and collection, which is convenient for subsequent further processing.

[0047] The present invention also includes a visual detection component, which is installed above the first conveyor belt 3; the visual detection component includes a mounting beam 21, a high-definition wide-angle camera 22 and a controller 23, the mounting beam 21 is installed above the first conveyor belt 3, the high-definition wide-angle camera 22 is installed on the lower end surface of the mounting beam 21, and the controller 23 is installed on the upper end surface of the mounting beam 21. The high-definition wide-angle camera is used to shoot plastic products conveyed on the surface of the conveyor belt and analyze and judge.

[0048] Among them, a central processing unit 24, an image acquisition and analysis unit 25, a dimension measurement unit 26, a judgment unit 27, a drive unit 28, a hydraulic cylinder drive unit 29 and a signal transmission unit 30 are installed in the controller 23. The input end of the image acquisition and analysis unit 25 is connected to the high-definition wide-angle camera 22, and the output end of the image acquisition and analysis unit 25 is connected to the central processing unit 24. The dimension measurement unit 26 and the judgment unit 27 are respectively connected to the central processing unit 24. The central processing unit 24 is connected to the rotating motor 20 through the drive unit 28, and the central processing unit 24 is connected to the push hydraulic cylinder 18 through the hydraulic cylinder drive unit 29. The central processing unit 24 is connected to the background monitoring terminal 31 through the signal transmission unit 30.

[0049] Working principle: A method for using a processing line transfer device for plastic processing, comprising the following steps:

[0050] A. Placing the processed plastic products on the first conveyor belt, which conveys the plastic products;

[0051] B. At the same time, a high-definition wide-angle camera above the first conveyor belt captures images of plastic products;

[0052] C. The image acquisition and analysis unit and the dimension measurement unit detect the appearance and size of the acquired image, make judgments, and then feed back to the central processing unit, which issues control instructions to the drive unit and the hydraulic cylinder drive unit;

[0053] D. The plastic product continues to be transported to the rotating disk, and the rotating motor immediately drives the rotating disk to rotate rapidly, so that the plastic product is aligned with the corresponding conveyor belt;

[0054] E. The pusher hydraulic cylinder drives the pusher plate to move, and the pusher plate pushes the plastic product to the corresponding conveyor belt, and the conveyor belt continues to drive the plastic product to be transported to the storage box.

[0055] In summary, the present invention has novel structural design, convenient operation, high degree of automation, can realize real-time detection of the appearance and size of plastic products, can automatically perform line transfer, classification and transmission, and improves the subsequent processing efficiency of plastic products.

[0056] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A plastic processing line transfer device, characterized in that: The line transfer device includes a main conveying line mechanism, a first conveying line transfer assembly and a second conveying line transfer assembly; The main conveyor line mechanism comprises a front conveyor line assembly and a rear conveyor line assembly, the front conveyor line assembly comprises a first conveyor roller (1), a second conveyor roller (2), a first conveyor belt (3) and a first mounting bracket (4), the first conveyor roller (1) and the second conveyor roller (2) are respectively mounted on the first mounting bracket (4), and the first conveyor belt (3) is mounted end to end on the outside of the first conveyor roller (1) and the second conveyor roller (2); The rear conveyor line assembly comprises a third conveyor roller (5), a fourth conveyor roller (6), a second conveyor belt (7) and a second mounting bracket (8); the third conveyor roller (5) and the fourth conveyor roller (6) are respectively mounted on the second mounting bracket (8); and the second conveyor belt (7) is mounted end to end on the outside of the third conveyor roller (5) and the fourth conveyor roller (6); The first conveying line transfer assembly and the second conveying line transfer assembly are respectively installed on both sides of the main conveying line mechanism.

2. A plastic processing line transfer device according to claim 1, characterized in that: The first conveyor transfer assembly comprises a third conveyor belt (9), a fifth conveyor roller (10) and a sixth conveyor roller (11); the third conveyor belt (9) is installed end to end on the outside of the fifth conveyor roller (10) and the sixth conveyor roller (11); and the third conveyor belt (9) is arranged perpendicular to the first conveyor belt (3).

3. A plastic processing line transfer device according to claim 1, characterized in that: The second conveyor transfer assembly comprises a fourth conveyor belt (12), a seventh conveyor roller (13) and an eighth conveyor roller (14); the fourth conveyor belt (12) is installed end to end on the outside of the seventh conveyor roller (13) and the eighth conveyor roller (14); and the fourth conveyor belt (12) is arranged perpendicular to the first conveyor belt (3).

4. A plastic processing line transfer device according to claim 1, characterized in that: A rotary pusher assembly (15) is also installed between the first conveyor belt (3) and the second conveyor belt (7), and the rotary pusher assembly (15) comprises a rotary disc (16), a support plate (17), a pusher hydraulic cylinder (18) and a pusher plate (19), wherein the support plate (17) is vertically installed at the middle of the upper end surface of the rotary disc (16), the rear end of the pusher hydraulic cylinder (18) is fixed to the inner side of the support plate (17), the telescopic end of the pusher hydraulic cylinder (18) is connected to the pusher plate (19), and the bottom of the rotary disc (16) is drivingly connected to the motor shaft of the rotary motor (20).

5. A plastic processing line transfer device according to claim 1, characterized in that: It also comprises a visual detection component, which is installed above the first conveyor belt (3).

6. A plastic processing line transfer device according to claim 5, characterized in that: The visual detection component comprises a mounting beam (21), a high-definition wide-angle camera (22) and a controller (23); the mounting beam (21) is mounted above the first conveyor belt (3); the high-definition wide-angle camera (22) is mounted on the lower end surface of the mounting beam (21); and the controller (23) is mounted on the upper end surface of the mounting beam (21).

7. A plastic processing line transfer device according to claim 6, characterized in that: The controller (23) is equipped with a central processing unit (24), an image acquisition and analysis unit (25), a dimension measurement unit (26), a judgment unit (27), a drive unit (28), a hydraulic cylinder drive unit (29) and a signal transmission unit (30); the input end of the image acquisition and analysis unit (25) is connected to the high-definition wide-angle camera (22); the output end of the image acquisition and analysis unit (25) is connected to the central processing unit (24); the dimension measurement unit (26) and the judgment unit (27) are respectively connected to the central processing unit (24); the central processing unit (24) is connected to the rotating motor (20) through the drive unit (28); the central processing unit (24) is connected to the pusher hydraulic cylinder (18) through the hydraulic cylinder drive unit (29); and the central processing unit (24) is connected to the background monitoring terminal (31) through the signal transmission unit (30).

8. The plastic processing line transfer device according to claim 3, characterized in that: A first storage box (32) is installed at the outer end of the second conveyor belt (7), a second storage box (33) is installed at the outer end of the third conveyor belt (9), and a third storage box (34) is installed at the outer end of the fourth conveyor belt (12).

9. A method for using the plastic processing line transfer device according to claim 1, characterized in that: The method of use includes the following steps: A. Placing the processed plastic products on the first conveyor belt, which conveys the plastic products; B. At the same time, a high-definition wide-angle camera above the first conveyor belt captures images of plastic products; C. The image acquisition and analysis unit and the dimension measurement unit detect the appearance and size of the acquired image, make judgments, and then feed back to the central processing unit, which issues control instructions to the drive unit and the hydraulic cylinder drive unit; D. The plastic product continues to be transported to the rotating disk, and the rotating motor immediately drives the rotating disk to rotate rapidly, so that the plastic product is aligned with the corresponding conveyor belt; E. The pusher hydraulic cylinder drives the pusher plate to move, and the pusher plate pushes the plastic product to the corresponding conveyor belt, and the conveyor belt continues to drive the plastic product to be transported to the storage box.

Images