Coated lenses and methods of making the same
By using a coating composition containing epoxide and (meth)acrylate components, the problem of poor compatibility between coatings and optical materials in the prior art is solved, enabling efficient manufacturing of spectacle lens coatings with specific structures and improving the coating's integration and performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CARL ZEISS VISION INTERNATIONAL GMBH
- Filing Date
- 2023-03-20
- Publication Date
- 2026-05-15
AI Technical Summary
Existing technologies struggle to provide an efficient method for manufacturing spectacle lenses using a structured coating composition compatible with various optical materials.
A coating composition comprising an epoxide component and a (meth)acrylate component is used to form stamped portions with different surface focal lengths through UV curing and thermal curing reactions. The coating composition is compatible with the lens substrate and can be integrated into a general coating sequence for eyeglass lenses.
It achieves compatibility with different optical materials, enables efficient manufacturing of eyeglass lens coatings with specific structures, avoids coating defects such as bubbles, cracks and pinholes, and provides a variety of optical performance options.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to coated lenses according to the preambles of claims 1 and 19, and to a method for manufacturing coated lenses according to the preambles of claims 12 and 24. Background Technology
[0002] The present invention is based on WO 2020 / 078964 A1, which discloses an optical article comprising a base lens substrate and an abrasion-resistant coating forming at least one optical element protruding from one of the surfaces of the abrasion-resistant coating. According to paragraph
[063] of WO 2020 / 078964 A1, the abrasion-resistant coating can be prepared from a composition comprising at least one alkoxysilane and / or one of its hydrolysis products, the hydrolysis product being obtained by hydrolysis with a hydrochloric acid solution. According to paragraph
[064] , the abrasion-resistant coating can be based on an epoxysilane hydrolysis product as described in EP 0 614 957 A1, US 4,211,823, and US 5,015,523. EP 0 614 957 A1 discloses the use of methanol or colloidal silica in methanol in the respective compositions used to prepare the abrasion-resistant coating in Examples 1 to 4, Comparative Examples 5, and Examples 6 to 10, and further discloses the use of toluene in Example 11. US 4,211,823 discloses the use of methanol-silica sol in the respective compositions for preparing abrasion-resistant coatings in Examples 1 to 3, 6, 8 to 11; the use of an aqueous colloidal silica condensate and ethanol in Example 4; the use of an aqueous colloidal silica condensate and a mixture of isopropanol and n-butanol in Examples 5 and 7; the use of methanol-silica sol, diacetone alcohol, and n-butanol in Examples 12 and 13; the use of methanol-silica sol, diacetone alcohol, and benzyl alcohol in Examples 14, 15, and 20; the use of methanol-silica sol and methanol in Examples 16 and 17; and the use of methanol-silica sol, benzyl alcohol, and methanol in Examples 18 and 19. US 5,015,523 discloses the preparation of silicone hard coating solutions H1 to H5, each solution containing colloidal silica in isopropanol or methanol, as well as isopropanol, methanol, and / or ethanol. Furthermore, according to paragraphs
[066] and
[067] of WO 2020 / 078964 A1, abrasion-resistant coatings can have a bilayer structure as disclosed in EP 2 092 377 A1. All examples of compositions for the lower and upper layers of the respective abrasion-resistant coatings given in EP 2 092 377 A1 each contain methanol, deionized water, 1-methoxyprop-2-ol, and / or methyl ethyl ketone. According to paragraph
[068] of WO 2020 / 078964 A1, abrasion-resistant coatings suitable for additive manufacturing or inkjet printing are disclosed in US2007 / 0238804 A1. According to the examples given in US2007 / 0238804 A1, the solvent is distilled off prior to application.
[0003] WO 2020 / 078964 A1 describes several methods for manufacturing optical articles, such as molding, additive manufacturing, or thermoforming. Thermoforming can be used when an optical article is to be obtained in which optical elements protrude from a surface away from the base lens substrate. Abrasion-resistant coating is applied to the surface by, for example, dip coating, UV coating, or thermosetting, and then thermoforming involving pressure and temperature is performed. The optical elements can be regularly distributed along a circle centered on the optical center of the refractive region.
[0004] - An optical element on a circle with a diameter of 10 mm and centered on the optical center of the refractive region can be a microlens with an average spherical power of 2.75D.
[0005] - The optical element on a circle with a diameter of 20 mm and centered on the optical center of the refractive region can be a microlens with an average spherical power of 4.75D.
[0006] - The optical element on a circle with a diameter of 30 mm and centered on the optical center of the refractive region can be a microlens with an average spherical power of 5.5D.
[0007] - The optical element on a circle with a diameter of 40 mm and centered on the optical center of the refractive region can be a microlens with an average spherical power of 5.75D.
[0008] EP 3 561 578 A1 discloses and describes in Figures 14a and 14b a spectacle lens having a clear zone and cylindrical concentric rings in paragraph
[0102] . The dimensions of the cylindrical concentric rings are not given. According to paragraph
[0161] of EP 3 561 578 A1, each circular zone should have a radius between 2 and 4 mm and include a geometric center located at a distance greater than or equal to the radius + 5 mm from the optical center of the spectacle lens. The ratio between the sum of the areas of the portions of the cylindrical concentric rings within the circular zone and the area of the circular zone is between 20% and 70%.
[0009] WO 2019 / 166659 A1 discloses in Figures 11a and 11b and describes on page 20, lines 10-12, the same type of spectacle lens with a clear zone and cylindrical concentric rings mentioned in Figures 14a and 14b of EP 3 561 578 A1. Similarly, WO 2019 / 166659 A1 does not disclose the dimensions of the cylindrical concentric rings. According to lines 13-18 on page 28, the ratios defined in paragraph
[0161] of EP 3561 578 A1 include those between 20% and 70%, between 30% and 60%, or between 40% and 50%. Furthermore, WO 2019 / 166659 A1 in... Figure 1The document discloses and describes on page 20, lines 5-7, an optical element positioned as a microlens along a set of five concentric rings. According to page 17, lines 1-5, the optical element has a profile shape that can be inscribed in a circle with a diameter greater than or equal to 0.8 mm and less than or equal to 3.0 mm.
[0010] CN 111103701 A in Figure 3 The invention discloses a spectacle lens with a central optical region. The central optical region is a circular area within a specified radius ranging from 5 mm to 10 mm. Outside the central optical region, cylindrical microstructures are arranged in a ring. The radial width of the cylindrical microstructures is specified to be between 0.5 mm and 2 mm. The distance between the cylindrical microstructures in different rings is between 0.5 mm and 3 mm.
[0011] The problem to be solved
[0012] The object of this invention is to provide an eyeglass lens comprising a structureable coating composition. The structureable coating composition should be compatible with various optical materials and integrateable into a general coating sequence for eyeglass lenses. A further object is to provide an efficient method for manufacturing such eyeglass lenses. Summary of the Invention
[0013] This problem is solved by the coated lens as described in claims 1 and 19 and the method as described in claims 12 and 24.
[0014] Advantageous embodiments that can be implemented individually or in any arbitrary combination are the subject of the dependent claims.
[0015] The coated lens according to the invention comprises a coating composition including a stamped portion. The coating composition contains at least one component selected from the group consisting of at least one epoxide component and at least one (meth)acrylate component.
[0016] According to ISO 13666:2019(E), section 3.18.1, a coated lens is a lens to which one or more surface layers are added to modify one or more properties of the lens. According to ISO 13666:2019(E), section 3.5.2, a lens or spectacle lens is an ophthalmic lens worn in front of the eyeball but not in contact with the eyeball.
[0017] The coated lens includes a coating, the coating including a stamped portion, the coating being based on a coating composition comprising at least one component selected from the group consisting of at least one epoxide component and at least one (meth)acrylate component, the stamped portion having a surface power in the domain of the stamped portion that differs from the surface power of the coated lens surface including the coating outside the domain of the stamped portion.
[0018] The lens surface of the coated lens can be either its front or back surface. Surface power is as defined in ISO 13666:2019(E), Section 3.10.4. The following explanation of the stamping region pertains to the surface morphology of the stamping section.
[0019] Preferably, the coating composition comprises at least one epoxide component and at least one (meth)acrylate component in a weight ratio selected from at least one of the following ranges:
[0020] The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.64 to 4.3.
[0021] The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.7 to 4.1.
[0022] The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.8 to 4.0.
[0023] - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 1.0 to 3.0.
[0024] Preferably, the coating composition comprises at least one epoxide component in a total amount selected from at least one of the following ranges:
[0025] -The total amount is in the range of 39% to 81% by weight.
[0026] -The total amount is in the range of 45% to 75% by weight.
[0027] -The total amount is in the range of 50% to 70% by weight.
[0028] -The total amount is in the range of 55% to 65% by weight.
[0029] Each total amount of the at least one epoxide component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component.
[0030] And the at least one (meth)acrylate component in a total amount selected from at least one of the following ranges:
[0031] -The total amount is in the range of 19% to 61% by weight.
[0032] -The total amount is in the range of 25% to 55% by weight.
[0033] -The total amount is in the range of 30% to 50% by weight.
[0034] -The total amount is in the range of 35% to 45% by weight.
[0035] Each total amount of the at least one (meth)acrylate component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component.
[0036] Preferably, the coating composition has a viscosity within a range selected from at least one of the following:
[0037] - The viscosity is in the range of 50 mPas to 600 mPas.
[0038] - The viscosity is in the range of 100 mPas to 500 mPas.
[0039] - The viscosity is in the range of 150 mPas to 400 mPas.
[0040] - The viscosity is in the range of 250 mPas to 350 mPas.
[0041] - Each viscosity was determined using an Ubbelohde viscometer at an operating temperature within a range selected from at least one of the following:
[0042] -The operating temperature range is from -20℃ to 100℃.
[0043] - The operating temperature range is from 0℃ to 60℃.
[0044] - The operating temperature is in the range of 10℃ to 40℃.
[0045] - The operating temperature ranges from 17°C to 30°C.
[0046] The coating composition refers to the state before curing. The coating refers to the state after curing.
[0047] Prior to curing, the coating composition is formable or structurable to produce the stamped portion. Prior to curing, the coating composition is preferably formable or structurable at a given operating temperature (e.g., 22°C ± 0.5°C). Prior to curing, the coating composition is preferably further characterized by at least one of the following features selected from the group consisting of:
[0048] - Preferably, the operating temperature is in the range of -20°C to 100°C, more preferably in the range of 0°C to 60°C, even more preferably in the range of 10°C to 40°C, more preferably in the range of 17°C to 30°C, and most preferably at ambient temperature.
[0049] - Preferably, the viscosity of the coating composition at the operating temperature is in the range of 50 mPas to 600 mPas, more preferably in the range of 100 mPas to 500 mPas, more preferably in the range of 150 mPas to 400 mPas, and most preferably in the range of 250 mPas to 350 mPas. The viscosity of the coating composition is preferably determined using an Ubelot viscometer at the operating temperature.
[0050] - Preferably, the yellowness index of the coating composition is in the range of 0.5 to 10.0, more preferably 0.5 to 6.0, more preferably 0.5 to 5.0, and most preferably 0.5 to 4.0. The yellowness index is preferably measured using a HunterLab UltrascanPro spectrophotometer in a quartz cuvette with a thickness of 2.0 mm.
[0051] - Preferably, the coating composition involves at least one curing reaction, preferably a UV curing reaction and / or a thermal curing reaction. More preferably, the coating composition is pre-cured in a first step via a UV curing reaction, i.e., the curing reaction is initiated by UV light irradiation, and then cured in a subsequent second step via a thermal curing reaction.
[0052] - Preferably, the coating composition is UV-curable. UV-curable means that the coating composition is cured at a wavelength selected from the range of 365 nm to 460 nm, more preferably at 365 nm or 400 nm, preferably pre-cured using an LED curing lamp, and even more preferably cured using an LED curing lamp at a wavelength selected from the range of 365 nm to 460 nm, more preferably at 365 nm or 400 nm, each in the range of 20 s to 100 s. UV-curable further means that the coating composition is cured at a wavelength selected from 4 J / cm². 2 Up to 20J / cm 2More preferably 5J / cm 2 Up to 17J / cm 2 More preferably 7J / cm 2 Up to 15J / cm 2 And the optimal value is 9J / cm. 2 Up to 11 J / cm 2 Pre-curing is performed within a specified range of UV intensity or UV dose. UV curability preferably means that the coating composition is pre-cured using an LED curing lamp with a wavelength of 365 nm and / or 400 nm and a UV intensity of 8 J / cm². 2 Up to 12J / cm 2 The UV dose is applied and curing is carried out in the range of 20s to 100s.
[0053] - Preferably, the coating composition is heat-curable. Heat-curable means that the coating composition can be cured by applying heat, preferably in an oven. Heat-curable means that the coating is preferably cured at 90°C or below the glass transition temperature T of the lens substrate. G The coating is cured within a temperature range. "Heat-curable" further means that the coating is cured within a temperature range of 95°C to 125°C, more preferably 100°C to 120°C, and most preferably 105°C to 115°C, each preferably within a range of 2 hours to 4 hours, and more preferably within a range of 2.5 hours to 3.5 hours.
[0054] - Preferably, the coating composition comprises at least one epoxide component and / or at least one (meth)acrylate component. The at least one epoxide component may be selected from the group consisting of: trimethylolpropane triglycidyl ether [CAS No. 30499-70-8], trimethylolethane triglycidyl ether, tris(4-hydroxyphenyl)methane triglycidyl ether [CAS No. 66072-38-6], 1,3-butanediol diglycidyl ether [CAS No. 3332-48-7], 1,4-butanediol diglycidyl ether [CAS No. 2425-79-8], poly(ethylene glycol) diglycidyl ether [average molecular weight 500, 2000] [CAS No. 26403-72-5], Poly(propylene glycol) diglycidyl ether [average molecular weight approximately 380, approximately 640, CAS No. 26142-30-3], Neopentyl glycol diglycidyl ether [CAS No. 17557-23-2], 3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester [CAS No. 2386-87-0], Bisphenol A diglycidyl ether [CAS No. 1675-54-3], Trihydroxyphenylmethane triglycidyl ether [CAS No. 660272-38-6], Tri... Phenol triglycidyl ether [CAS No. 66072-38-6], tetrahydroxyphenylethane triglycidyl ether [CAS No. 37237-76-6], 1,2,6-hexanetriol triglycidyl ether [CAS No. 68959-23-9], glycerol triglycidyl ether [CAS No. 13236-02-7], 2-butynedi-1,4-diol diglyceride [CAS No. 68411-16-5], propoxylated glycerol triglycidyl ether [CAS No. 37237-76-6], ethylene glycol diglycidyl ether [C AS No. 2224-15-9, 1,4-Butanediol diglycidyl ether [CAS No. 2425-79-8], neopentyl glycol diglycidyl ether [CAS No. 17557-23-2], cyclohexanediethanol diglycidyl ether [CAS No. 14228-73-0], dipropylene glycol diglycidyl ether [CAS No. 28877-93-2], dibromoneopentyl glycol diglycidyl ether [CAS No. 29953-15-9] and 3,4-epoxycyclohexyl carboxylate [CAS No. 2386-87-0]. Preferably, the at least one epoxide component is selected from the group consisting of: trimethylolpropane triglycidyl ether, trimethylolethane triglycidyl ether, tri(4-hydroxyphenyl)methane triglycidyl ether, trihydroxyphenylmethane triglycidyl ether, triphenol triglycidyl ether, tetrahydroxyphenylethane triglycidyl ether, 1,2,6-hexanetriol triglycidyl ether, and glycerol triglycidyl ether. More preferably, the at least one epoxide component is selected from the group consisting of: trimethylolpropane triglycidyl ether, trimethylolethane triglycidyl ether, and trihydroxyphenylmethane triglycidyl ether.
[0055] The at least one (meth)acrylate component may be selected from the group consisting of: pentaerythritol tetraacrylate [CAS No. 4986-89-4], trimethylolpropane triacrylate [CAS No. 15625-89-5], trimethylolpropane trimethacrylate [CAS No. 3290-92-4], dipentaerythritol pentaacrylate / hexaacrylate [CAS No. 60506-81-2], 1,6-hexanediol diacrylate [CAS No. 13048-33-4], tetramethylolmethane triacrylate, trimethylolpropane triethylene glycol triacrylate, pentaerythritol tetramethacrylate, di... Pentaerythritol hexaacrylate, urethane oligomer tetraacrylate, urethane oligomer hexamethacrylate, urethane oligomer hexaacrylate, polyester oligomer hexaacrylate, diethylene glycol dimethacrylate, tripropylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, tripropylene glycol dimethacrylate, bisphenol A dimethacrylate, 2,2-bis(4-methacryloyloxyethoxyphenyl)propane, glycidyl methacrylate, 2,2-bis(4-acryloyloxypolyethylene glycol phenyl)propane, poly(ethylene glycol) methyl ether methacrylate [CAS No. 36915-72-0]. Preferably, the at least one (meth)acrylate component is selected from the group consisting of: pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, trimethylolpropane triacrylate, dipentaerythritol hexaacrylate, and urethane oligomer tetraacrylate. More preferably, the at least one (meth)acrylate component is selected from the group consisting of: pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, and trimethylolpropane triacrylate.
[0056] When the coating composition comprises at least one epoxide component and at least one (meth)acrylate component, the weight ratio of the at least one epoxide component to the at least one (meth)acrylate component is preferably in the range of 0.64 to 4.3, more preferably 0.7 to 4.1, more preferably 0.8 to 4.0, and most preferably 1.0 to 3.0. When the coating composition comprises at least one epoxide component and at least one (meth)acrylate component in a weight ratio of epoxide component to (meth)acrylate component preferably within one of the aforementioned ranges, the at least one epoxide component and the at least one (meth)acrylate component are preferably selected from the corresponding groups mentioned above.
[0057] When the coating composition comprises at least one epoxide component and at least one (meth)acrylate component, preferably...
[0058] The total amount of the at least one epoxide component is within the following range: 39% to 81% by weight, more preferably 45% to 75% by weight, more preferably 50% to 70% by weight, and most preferably 55% to 65% by weight.
[0059] The total amount of the at least one (meth)acrylate component is within the following range: 19% to 61% by weight, more preferably 25% to 55% by weight, more preferably 30% to 50% by weight, and most preferably 35% to 45% by weight.
[0060] Each total amount is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component. With respect to the total weight of the sum, the total amounts of the at least one epoxide component and the at least one (meth)acrylate component are combined and added together to obtain 100% by weight. The foregoing ranges of the total amounts each apply to a single epoxide component or a mixture of different epoxide components, and to a single (meth)acrylate component or a mixture of different (meth)acrylate components. In the case where the coating composition contains at least one epoxide component and at least one (meth)acrylate component, preferably within one of the aforementioned ranges of the total amounts of the at least one epoxide component and the at least one (meth)acrylate component, the at least one epoxide component and the at least one (meth)acrylate component are preferably selected from the corresponding groups mentioned above.
[0061] When the coating composition contains at least one epoxide component, that is, when the coating composition contains only the at least one epoxide component and does not contain any other (meth)acrylate component, the at least one epoxide component is preferably based on a cationic polymeric epoxy resin, such as the DELOKATIOBOND series commercially available from DELO, particularly the pressure-sensitive epoxy adhesive DELO KATIOBOND PS6372.
[0062] When the coating composition contains at least one (meth)acrylate component, that is, when the coating composition contains only the at least one (meth)acrylate component and does not contain any additional epoxide component, the at least one (meth)acrylate component is preferably based on a modified acrylate, such as commercially available acrylate-based adhesives as part of the DELO PHOTOBOND series from Delo, particularly the pressure-sensitive acrylate-based adhesive DELOPHOTOBOND PS4130.
[0063] - Preferably, the coating composition comprising the at least one epoxide component and the at least one (meth)acrylate component comprises at least one catalyst. The at least one catalyst may be selected from the group consisting of: triarylsulfone salts, preferably triarylsulfone hexafluorophosphate, 50% in propylene carbonate [CAS No. 109037-77-6, Sigma Aldrich]; α-aminoacetophenone, such as 2-methyl-1-[4-phenyl]-2-morpholinoprop-1-one [CAS No. 71868-10-5, Irgacure 907], 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1 [CAS No. 119313-12-1, Irgacure 369]; monoacyl and diacylphosphine oxides and sulfides, such as phenylbis(2,4,6-trimethylbenzoyl)-phosphine oxide [CAS No. 162881-26-7, Irgacure 819].
[0064] Preferably, the coating composition comprising the at least one epoxide component, the at least one (meth)acrylate component, and the at least one catalyst (each preferably selected from the corresponding group mentioned above) contains, preferably in total amounts of 1% to 4% by weight, more preferably 1.5% to 3.5% by weight, more preferably 1.7% to 3% by weight, and most preferably 2% to 2.7% by weight, each total amount based on the total weight of the coating composition.
[0065] - Preferably, the coating composition is compatible with different optical materials on which the lens substrate is based. More preferably, the coating composition is compatible with common optical materials of the lens substrate, such as 1.5CR 39, 1.60MR-8, 1.67MR-7, 1.67MR-10, 1.74MR-174, and 1.53Trivex.
[0066] - Preferably, the coating composition is compatible with various coating compositions applied to the coating composition.
[0067] - Compatibility means that the coating composition has sufficient wettability to form a coating on the lens substrate, the coating has sufficient adhesion to the lens substrate, and the coating does not exhibit defects such as bubbles, cracks, and pinholes due to adverse chemical reactions between the coating composition and the lens substrate.
[0068] Optionally, the coating composition comprises at least one photochromic dye. Such a photochromic coating composition may comprise two or three photochromic dyes. One or more photochromic dyes may be combined such that, for example, by additive mixing, any desired photochromic color can be produced. Preferably, the at least one photochromic dye is selected from the group consisting of: naphthopyran, spironaphthopyran, oxazine, spironaphthoxazine, benzopyran, spirobenzoxazine, spirobenzopyran, spiropyran, chromene, succinic anhydride, succinic imide, spirooxazine, organometallic dithiozonate, triarylmethane, zirconia, azazirconia, nitroketone, quinone, and mixtures thereof. For example, one or more photochromic dyes are selected from the group consisting of:
[0069] 1,3-Dihydrospiro[2H-anthra[2,3-d]imidazol-2,1'-cyclohexane]-5,10-dione;
[0070] 1,3-Dihydrospiro[2H-anthra[2,3-d]imidazol-2,1'-cyclohexane]-6,11-dione;
[0071] 1,3-Dihydro-4-(phenylthio)spiro[2H-anthracene-1',2-diimidazole-2,1'-cyclohexane-6,11-dione;
[0072] 1,3-Dihydrospiro[2-H-anthra[1,2-d]imidazol-2,1'-cycloheptane]-6,11-dione-1,3,3-trimethylspiroindole-2,3'[3H]naphtho[2,1-b]-1,4-oxazine]2-methyl-3,3'-spiro-di-[3H-naphtho[2,1-bipyran](2-Me);
[0073] 2-Phenyl-3-methyl-7-methoxy-8'-nitrospiro[4H]-1-benzopyran-4,3'-[3H]-naphtho[2,1-bipyran;
[0074] Spiro[2H-1-benzopyran-2,9'-xanton];
[0075] 8-Methoxy-1',3'-dimethylspiro(2H-1-benzopyran-2,2'-(1'H)-quinoline;
[0076] 2,2'-spiro-bis-[2H-1-benzopyran];
[0077] 5'-Amino-1',3',3'-trimethylspiro[2H-1-benzopyran-2,2'-indoline;
[0078] β-Methyl-β-(3',3'-dimethyl-6-nitrospiro(2H-1-benzopyran-2,2'-indoline-1'-yl)-ethyl acrylate;
[0079] (1,3-Propanediyl)bis[3',3'-dimethyl-6-nitrospiro[2H-1-benzopyran-2,2'-indoline];
[0080] 3,3'-Dimethyl-6-nitrospiro[2H-1-benzopyran-2,2'-benzoxazolin];
[0081] 6'-Methylthio-3,3'-dimethyl-8-methoxy-6-nitrospiro[2H-1-benzopyran-2,2'-benzothiazoline];
[0082] (1,2-Ethylenedimethyl)bis[8-methoxy-3-methyl-6-nitrospiro[2H-1-benzopyran-2,2'-benzothiazoline];
[0083] N-N'-bis(3,3'-dimethyl-6-nitrospiro[2H-1-benzopyran-2,2'(3'H)-benzothiazo-6'-yl)decadiamide];
[0084] α-(2,5-Dimethyl-3-furanyl)ethylidene (Z)-ethylidene succinic anhydride;
[0085] α-(2,5-dimethyl-3-furanyl)-α'-δ-dimethylfuranic anhydride;
[0086] 2,5-Diphenyl-4-(2'-chlorophenyl)imidazole;
[0087] (2',4'-dinitrophenyl)methyl]-1H-benzimidazole;
[0088] NN-Diethyl-2-phenyl-2H-phenanthro[9,10-d]imidazol-2-amine;
[0089] 2-Nitro-3-aminofluorene-2-amino-4-(2'-furanyl)-6H-1,3-thiazine-6-thione and mixtures thereof.
[0090] In addition to or alternatively to those exemplarily mentioned above, the one or more photochromic dyes may be selected from the group consisting of: CNN11, CNN12, CNN13, CNN14, CNN15, CNN16, CNN17 (KK Tokuyama, Tokyo, Japan), Reversacol Midnight Grey, Reversacol Pacific Blue, Reversacol Sunflower Yellow, Reversacol Corn Yellow (James Robinson, Ltd., Huddersfield, England), and mixtures thereof.
[0091] Preferably, the one or more photochromic dyes are present in an amount ranging from 0.001% to 0.5% by weight, and preferably from 0.01% to 0.1% by weight, based on the total weight of the photochromic coating composition. The foregoing range applies whether the photochromic coating composition contains only a single photochromic dye or a mixture of different photochromic dyes.
[0092] The coated lens includes a lens substrate having at least a front surface and a rear surface. The lens substrate includes a coating composition, as described above, on at least one surface. The coating composition is included on the front surface and / or the rear surface of the lens substrate. The coating composition on the front surface of the lens substrate includes a surface opposing the front surface of the lens substrate, and at least said surface includes a stamped portion. The coating composition on the rear surface of the lens substrate includes a surface opposing the rear surface of the lens substrate, and at least said surface includes a stamped portion. Preferably, the coating composition on only the front surface of the lens substrate includes a surface opposing the front surface, and at least said surface includes a stamped portion.
[0093] For a coated lens including a lens substrate, the lens substrate has at least a front surface and a rear surface, at least one of the front surface and the rear surface being coated with a coating composition, the coating composition described above.
[0094] The coating composition on the front surface includes an outermost surface, i.e., a surface that does not contact the front surface, the outermost surface being the outermost front surface of the coated lens.
[0095] - The coating composition on the rear surface includes an outermost surface, i.e., a surface that does not contact the rear surface, the outermost surface being the outermost rear surface of the coated lens.
[0096] For the coated lens, the outermost surface includes a stamped portion. When a further coating or a further coating composition is applied to the outermost surface, each of the further coating or the further coating composition also includes an outermost surface, i.e., a surface that does not contact the outermost surface including the stamped portion; then the outermost surface of the further coating or the further coating composition is the outermost surface of the coated lens. The outermost surface of the further coating or the further coating composition can...
[0097] - Adapt to the stamping part, that is, substantially maintain the structure of the stamping part, or
[0098] - Completely covers the stamped portion, that is, substantially maintains the surface morphology of the corresponding surface of the lens substrate.
[0099] According to ISO 13666:2019(E), section 3.2.13, the front surface is the surface of a lens intended to be mounted away from the eye. In the context of this invention, the front surface of a lens substrate is similarly defined as the surface of a lens substrate intended to be mounted away from the eye. According to ISO 13666:2019(E), section 3.2.14, the rear surface is the surface of a lens intended to be mounted closer to the eye. In the context of this invention, the rear surface of a lens substrate is similarly defined as the surface of a lens substrate intended to be mounted closer to the eye.
[0100] In the context of this invention, a stamped portion shall mean at least one of the following:
[0101] - At least one protrusion on the coating composition, i.e., one or more protrusions on the coating composition.
[0102] - At least one protrusion protruding from the surface of the coating composition, i.e., one or more protrusions protruding from the surface of the coating composition, said surface being opposite to the surface of the lens substrate including the coating composition, said surface being the outermost surface relative to the surface of the lens substrate including the coating composition, said surface being neither adjacent to nor close to the surface of the lens substrate including the coating.
[0103] - At least one protrusion on the coating, i.e., one or more protrusions on the coating.
[0104] - At least one protrusion protruding from the coating surface, i.e., one or more protrusions protruding from the coating surface, the surface of the coating being opposite to the surface of the lens substrate including the coating, the surface being the outermost surface relative to the surface of the lens including the coating, and the surface not being adjacent to or adjacent to the surface of the lens substrate including the coating.
[0105] - At least one recess in the coating composition, i.e., one or more recesses in the coating composition.
[0106] - At least one recess in the surface of the coating composition, i.e., one or more recesses in the surface of the coating composition, said surface being opposite to the surface of the lens substrate including the coating composition, said surface being the outermost surface relative to the surface of the lens substrate including the coating composition, said surface not being adjacent to or adjacent to the surface of the lens substrate including the coating.
[0107] - At least one recess in the coating, i.e., one or more recesses in the coating.
[0108] - At least one recess in the surface of the coating, i.e., one or more recesses in the surface of the coating, preferably said surface is opposite to the surface of the lens substrate including the coating, said surface is the outermost surface relative to the surface of the lens substrate including the coating, said surface is not adjacent to or adjacent to the surface of the lens substrate including the coating.
[0109] - Deviation from the surface morphology of the coating composition, said deviation from the surface morphology of the lens substrate including the surface of the coating composition.
[0110] - Deviation from the surface morphology of the coating, the deviation being from the surface morphology of the surface of the lens substrate including the coating.
[0111] The protrusion or the recess each preferably has an equivalent tangential radius in the range of 10 mm to 300 mm, more preferably 30 mm to 250 mm, more preferably 50 mm to 200 mm, and most preferably 70 mm to 180 mm.
[0112] The equivalent tangential radius is measured using a white light interferometer, preferably a Bruker ContourGT-X in VXI measurement mode, after deducting the surface curvature of the lens substrate.
[0113] The protrusion preferably provides additional power to the coating including the protrusion. The protrusion is further preferably located in the domain of the protrusion and provides additional power to the front and / or rear surface of the coated lens, including the protrusion, relative to the corresponding front or rear surface of the coated lens outside the domain of the protrusion. The domain of the stamped portion formed as the protrusion is defined below. The additional power is preferably selected from at least one of the following ranges:
[0114] - The additional diopter (ADD) is in the range of greater than 3 diopters and equal to or less than 14 diopters;
[0115] - The additional diopter (ADD) is in the range of greater than 5 diopters and equal to or less than 13 diopters;
[0116] - The additional diopter (ADD) is in the range of greater than 6 diopters and equal to or less than 12 diopters.
[0117] The recess preferably provides a difference in surface power for the front and / or rear surfaces of a coated lens, including one or more coatings, within the domain of the recess, relative to the surface power of corresponding front and / or rear surfaces outside the domain of the recess. The domain of the stamped portion formed as the recess is defined below. Surface power is as defined in ISO 13666:2019(E), Section 3.10.4 (Surface Power). The difference in surface power is preferably selected from at least one of the following ranges:
[0118] - The difference in surface diopter is within the range of greater than 3 diopters and equal to or less than 14 diopters;
[0119] - The difference in surface diopter is within the range of greater than 5 diopters and equal to or less than 13 diopters;
[0120] - The difference in surface diopter is in the range of greater than 6 diopters and equal to or less than 12 diopters.
[0121] The protrusion preferably causes a focal length difference relative to the surface including the protrusion. The recess preferably causes a focal length difference relative to the surface including the recess.
[0122] Preferably, the stamped portion formed as a protrusion or a recess causes a difference in surface power relative to the surface power of the front surface of the coated lens, which includes the stamped portion but is outside the domain of the stamped portion, and / or a difference in surface power relative to the surface power of the rear surface of the coated lens, which includes the stamped portion but is outside the domain of the stamped portion.
[0123] Preferably, the stamping portion provides surface power to the lens surface of the coated lens within the domain of the stamping portion, which is different from the surface power of the coated lens having the stamping portion but outside the domain of the stamping portion (i.e., the front and / or rear surfaces). Preferably, the difference in surface power is within at least one range selected from the group consisting of:
[0124] - The difference in surface diopter is within the range of greater than 3 diopters and equal to or less than 14 diopters;
[0125] - The difference in surface diopter is within the range of greater than 5 diopters and equal to or less than 13 diopters;
[0126] - The difference in surface diopter is in the range of greater than 6 diopters and equal to or less than 12 diopters.
[0127] Preferably, when a protrusion of the coated lens is formed in the stamping section, the protrusion includes a surface morphology selected from at least one of the following surfaces or a surface morphology composed of portions selected from at least one of the following surfaces:
[0128] - Spherical surfaces, as defined in section 3.4.1 of ISO 13666:2019(E);
[0129] - A portion of the spherical surface;
[0130] - Cylindrical surfaces, as defined in section 3.4.2 of ISO 13666:2019(E);
[0131] - A portion of the cylindrical surface;
[0132] - Aspherical surfaces, as defined in section 3.4.3 of ISO 13666:2019(E);
[0133] - A portion of an aspherical surface;
[0134] - A toroidal surface, as defined in section 3.4.6 of ISO 13666:2019(E);
[0135] -A portion of the complex surface;
[0136] - Non-atoroidal surfaces, as defined in section 3.4.7 of ISO 13666:2019(E);
[0137] - A portion of a non-complex surface;
[0138] - Zoom surface, as defined in ISO 13666:2019(E), section 3.4.10;
[0139] - Part of the zoom surface.
[0140] In the case where a plurality of protrusions of a coated lens are formed in the stamping section, each of the plurality of protrusions preferably includes a surface morphology selected from at least one of the aforementioned surfaces or portions thereof joined together. Each of the plurality of protrusions may include a surface morphology selected from at least one of the same surfaces, may be joined together from portions of the same surfaces, may include different surfaces, or may be joined together from portions of different surfaces.
[0141] In the case where a recess of one or more coatings of a coated lens is formed in a stamping section, it is assumed that the recess preferably includes the surface morphology of the corresponding front surface and / or corresponding rear surface of the lens substrate to which the one or more coatings have been applied. In the case where a stamping section forms multiple recesses of one or more coatings of a coated lens, it is assumed that each of the multiple recesses includes the surface morphology of the corresponding front surface and / or corresponding rear surface of the lens substrate to which the one or more coatings have been applied.
[0142] The stamping portion of the coated lens preferably includes
[0143] - A region on the front and / or rear surface of a coated lens, said region being part of one or more coatings added to said front and / or rear surface, the stamped portion preferably being a region on said front surface, or
[0144] - A region on the front and / or rear surface of a coated lens, the region being part of one or more coatings added to the front and / or rear surface, the stamping portion preferably being a region on the front surface.
[0145] The stamped portion of the coated lens, including the domain on the front and / or rear surfaces, is preferably formed as a protrusion, preferably one or more protrusions, which is part of one or more coatings added to the respective front and / or rear surfaces of the lens substrate, i.e., the stamped portion is raised relative to the one or more coatings.
[0146] The stamped portion of the coated lens, including the front and / or rear surfaces, is preferably formed as a recess, preferably one or more recesses, which is part of one or more coatings added to the respective front and / or rear surfaces of the lens substrate. The one or more recesses are preferably caused by the one or more coatings, i.e., the one or more coatings are raised relative to the stamped portion.
[0147] Preferably, the stamped portion includes a region smaller than the corresponding front surface and / or corresponding rear surface of the coated lens that includes the stamped portion.
[0148] The stamped portion of the coated lens preferably includes a domain defined by a starting line. The starting line passes through each starting point of the stamped portion. The starting point of the stamped portion forming a protrusion or a recess should represent a first position, preferably along the perimeter of the protrusion or recess, in which the surface morphology of the protrusion or recess deviates from the surface morphology of the coated lens including the front and / or rear surfaces of the stamped portion. The domain of the stamped portion forming a protrusion or a recess is preferably defined by a starting line only when, within the domain, the surface morphology of the protrusion or recess deviates from the surface morphology of the coated lens including the corresponding front and / or rear surfaces of the stamped portion (preferably outside the domain occupied by the stamped portion) at each discrete x, y, z position. The domain of the stamped portion forming a protrusion or a recess may be defined by an outer starting line and an inner starting line. The outer starting line passes through each outer starting point of the stamped portion. The inner starting line passes through each inner starting point of the stamped portion. The outer starting point should indicate a first external position, preferably along the perimeter of the protrusion or recess, in which the surface morphology of the protrusion or recess deviates from the surface morphology of the coated lens including the front and / or rear surfaces of the stamped portion. The inner starting point should indicate a first internal position, preferably along a non-stamped region surrounded or encircled by the same stamped portion, in which the surface morphology of the same protrusion or recess deviates from the corresponding front and / or rear surfaces of the coated lens including the stamped portion. If, within the region, the surface morphology of the stamped portion does not deviate from the surface morphology of the corresponding front and / or rear surfaces of the coated lens including the stamped portion at each discrete x, y, z position (preferably outside the region including the stamped portion), then the region of the stamped portion forming a protrusion or recess is preferably defined by the outer and inner starting lines. The foregoing explanation of the region also applies when the stamped portion is formed as multiple protrusions or multiple recesses. Preferably, the surface normal at the vertex of the front surface or the vertex of the rear surface of the coated lens should define the origin of the x, y, z coordinate system and the "z direction". The "x, y directions" should lie in the tangential plane of the front or rear surface at the vertex. The x and y directions should be perpendicular to each other in the tangential plane.
[0149] Preferably, the stamped portion has a surface foil different from at least one of the following:
[0150] - The front surface of the coated lens, including the stamped portion, outside the area occupied by the stamping portion.
[0151] - The rear surface of the coated lens, including the stamped portion, outside the area occupied by the stamping portion.
[0152] The surface power of the stamped portion is defined, as in ISO 13666:2019(E), Section 3.10.4 (Surface Power), as the local ability of the surface of the stamped portion to alter the convergence or divergence of a beam of light incident on that surface. The surface power of the stamped portion is preferably determined, as described in note 1 to section 3.10.4 of ISO 13666:2019(E), by one or more radii of the surface of the stamped portion and the refractive index (3.1.5) of the material of the stamped portion, and is calculated for light incident or emitted in air (3.1.2). The refractive index can be the actual refractive index or a nominal value of the material of the stamped portion. Preferably, it is assumed that the refractive index of the material of the stamped portion is the same as the refractive index of the optical material of the lens substrate. Preferably, it is assumed that the refractive index of the material of the stamped portion is the same as the refractive index of the optical material of the lens substrate, regardless of whether the stamped portion a) is part of one or more coatings added to the front and / or rear surfaces of the lens substrate, or b) is caused by said one or more coatings.
[0153] The surface power of each of the front and rear surfaces of a coated lens is defined, as in ISO 13666:2019(E), Section 3.10.4 (Surface Power), as the local ability of each of the front and rear surfaces of a coated lens to alter the convergence or divergence of a beam of light incident on that surface. The surface power of each of the front and rear surfaces, as described in note 1 to the entry in Section 3.10.4 of ISO 13666:2019(E), is determined by one or more radii of the front or rear surface of the lens substrate and the refractive index (3.1.5) of the optical material of the lens substrate (3.3.1), and is calculated for light incident or emitted in air (3.1.2). The refractive index can be the actual refractive index or a nominal value of the optical material. It is assumed that the surface power of each of the front and rear surfaces of the lens substrate is the same as the surface power of the corresponding front or rear surface of the coated lens, without considering stamping portions and one or more coatings added to the front and / or rear surfaces of the lens substrate.
[0154] In the context of this invention, "stamped portion" should further refer to any structure that the coating composition described above can be structured or formed. Any structure exemplary refers to structures such as the following
[0155] - As disclosed in WO 2020 / 180817 A1, a small lens or multiple small lenses, each having a diameter of 0.5 mm or more up to 5 mm, or a small lens having an additional power of +0.25D or more up to 5.0D or -0.25D or less, each additional power being compared to the basic optical power of the lens;
[0156] - Such as one or more optical elements disclosed in WO 2022 / 251713 A1, each optical element having a desired shape and size;
[0157] - One or more optical modulation units disclosed in WO 2020 / 261213 A1 have the dimensions and focal lengths disclosed, for example, in
[00108] ,
[00118] ,
[00121] or
[00122] ;
[0158] - One or more island-shaped regions disclosed in US2017 / 0131567 A1, each island-shaped region having a diameter of approximately 0.50 to 3.14 mm. 2 The area, the circular shape with a diameter of approximately 0.8 to 2.0 mm, and the distance between the island-shaped areas equal to a radius value equal to 2 of the diameter;
[0159] - One or more optical elements disclosed in WO 2019 / 166659 A1, each optical element having an outline shape that can be inscribed in a circle with a diameter greater than or equal to 0.8 mm and less than or equal to 3.0 mm, and more than one optical element can be arranged continuously or discontinuously as defined on page 15, line 27 to page 16, line 8 of WO 2019 / 166659A1;
[0160] - A concentric ring or multiple concentric rings are disclosed in Figure 11b of WO 2019 / 166659 A1, which are arranged at intervals between each other;
[0161] -CN 111103701 A discloses one or more columnar microstructures, each columnar microstructure having a radial width of 0.5 mm to 2 mm, and the distance between different columnar microstructures being 0.5 mm to 3 mm;
[0162] - PCT / EP 2022 / 053854 discloses one or more annular focusing structures with a width equal to or less than 0.7 mm, each annular focusing structure having a width equal to or less than 0.7 mm, and the lens including the more than one annular focusing structure is characterized in that, for the width in the range of 0.6 mm to 0.7 mm, the surface-based fill factor is greater than 17% and equal to or less than 70%, the surface-based fill factor being defined as the surface area ratio of the innermost surface area of the annular focusing structure, and the sum of the surface area of the innermost annular focusing structure and the area of the peripheral clear area.
[0163] The stamping section preferably structures or shapes the coating composition described above in a ring-shaped configuration. A structure is considered ring-shaped if it surrounds an unstructured region and contains a path that extends from a starting point within the structure around the unstructured region and back to the starting point again.
[0164] In the context of this invention, the stamped portion should further refer to at least one annular focusing structure. The annular focusing structure is preferably suitable for providing an annular focal line and for including a plurality of small lenses adjacent to each other such that these small lenses form a ring of successively connected small lenses and provide multiple focal points along the annular line. The multiple focal points can be arranged equidistantly and are preferably primarily linear or point-like. At least one annular focusing structure means one or more annular focusing structures.
[0165] Structures providing annular focal lengths are shown, for example, in Figures 14a and 14b of EP 3 561 578 A1 and described in paragraph
[0102] , or in Figures 11a and 11b of WO 2019 / 166659 A1 and described on page 20, lines 10-12. Other variations of such structures providing annular focal lengths are disclosed in CN 111103701 A. Figure 1 Or see Figures 5A and 5B of US2019 / 0227342A1.
[0166] In the front view, that is, if viewed perpendicular to the front surface of the coated lens, the ring does not necessarily need to be circular. For example, as in CN 213659117 U... Figure 1 Non-circular, elliptical, or other curved rings as shown are also possible.
[0167] If viewed in a front view, that is, if viewed perpendicular to the front surface of the coated lens, the small lens is not necessarily a circular small lens. For example, an annular focusing structure comprising multiple small lenses adjacent to each other can include, as shown in reference to WO 2019 / 166659 A1, page 17, lines 25 to 19, line 8. Figure 1 The structures described.
[0168] In the context of this invention, the term "microlens" refers to a small convex structure of an approximate spherical, elliptical, sinusoidal, or similar shape provided on the surface of a coated lens. This microlens has a lateral dimension several orders of magnitude smaller than the size of the coated lens itself.
[0169] In the case where the microlenses are small convex structures, if there exists a path between the centers of two microlenses that does not pass through a region having only a surface (on which the microlenses are formed), then the microlenses are considered to be adjacent to each other.
[0170] In the context of this invention, the term "microlens" refers to a small concave structure of approximately spherical, elliptical, sinusoidal, or similar shape provided in the surface of a coated lens. This microlens structure has a lateral dimension several orders of magnitude smaller than the size of the coated lens itself.
[0171] In the case where the microlenses are concave structures, if there is a path between the centers of two microlenses that does not pass through a region that has only a surface (on which the microlenses are formed), then the microlenses are considered to be adjacent to each other.
[0172] Further details regarding the annular focusing structure are given below in the context of the correspondingly coated lens.
[0173] The coated lens includes a lens substrate based on an optical material. According to ISO 13666:2019(E), Section 3.3.1 (Transparent materials capable of being manufactured into optical components), the optical material can be glass, a thermosetting hard resin, or a thermoplastic hard resin. According to ISO 13666:2019(E), Section 3.3.2, glass, inorganic glass, or mineral glass is a material formed by melting, cooling, and solidifying an inorganic substance without crystallization. According to ISO 13666:2019(E), Section 3.3.3, a thermosetting hard resin is a plastic material mainly composed of organic polymers that has been cured to a substantially infusible and insoluble state and cannot be usefully reformed upon heating. According to ISO 13666:2019(E), section 3.3.4, thermoplastic rigid resins are plastic materials mainly composed of organic polymers that can be repeatedly softened by heating and hardened by cooling, and can be formed into lenses or preforms by molding, extrusion, and forming in the softened state. Preferably, the lens substrate is a single optical material based on a selection from thermosetting rigid resins and thermoplastic rigid resins.
[0174] The lens substrate can be like this:
[0175] -According to the definition of a clear lens given in section 3.5.7 of ISO 13666:2019(E), it is transparent.
[0176] -According to the definition of an absorptive lens given in section 3.5.5 of ISO 13666:2019(E), it is an absorptive lens.
[0177] -According to the definition of tinted lenses given in section 3.5.6 of ISO 13666:2019(E), they are tinted.
[0178] -According to the definition of photochromic lenses given in Section 3.5.11 of ISO 13666:2019(E), they are photochromic, or
[0179] -According to the definition of polarized lenses given in section 3.5.12 of ISO 13666:2019(E), they are polarized.
[0180] Preferably, the lens substrate is transparent, that is, it does not have the desired color / hue when transmitted.
[0181] In addition, lens substrates can be classified according to their manufacturing state.
[0182] - A blank, defined in ISO 13666:2019(E), section 3.8.1, as a piece of optical material having an optically finished surface for use in the manufacture of lenses.
[0183] - A single-faceted blank, defined in ISO 13666:2019(E), section 3.8.2 as a blank with a finished surface having a single nominal surface coke density.
[0184] - A multifocal preform, defined in ISO 13666:2019(E), section 3.8.3 as a preform having a finished surface having two or more distinctly separate portions of different refractive or optical powers.
[0185] - A progressive foci preform, defined in ISO 13666:2019(E), section 3.8.5 as a variable foci preform, wherein the finished surface is a progressive foci surface.
[0186] - A decreasing luminance blank, defined in ISO 13666:2019(E), section 3.8.6 as a variable luminance blank, wherein the finished surface is a decreasing luminance surface.
[0187] - Finished lens, defined in ISO 13666:2019(E), section 3.8.7 as a lens with its final optical surface on both sides.
[0188] - Uncut lens, defined in ISO 13666:2019(E), section 3.8.8 as a finished lens before edging, or
[0189] - Edged lenses, which are defined in ISO 13666:2019(E), section 3.8.9 as finished lenses that have been edged to their final size and shape.
[0190] The lens substrate is preferably uncoated. If one of the aforementioned blanks is to include a coating composition or coating, then the corresponding final optical surface includes the coating composition or coating. If one of the aforementioned lenses is to include a coating composition or coating, then at least one side thereof includes the coating composition or coating.
[0191] Preferably, the lens substrate is a blank or an uncut lens.
[0192] Alternatively, the lens substrate may be classified according to form as afocal lens with nominal zero diopter according to ISO 13666:2019(E), section 3.6.3, or according to function as a corrective lens as a lens with diopter according to ISO 13666:2019(E), section 3.5.3.
[0193] Alternatively, the lens substrate can be selected according to type.
[0194] - Classified as a single-vision lens according to ISO 13666:2019(E), section 3.7.1.
[0195] - Classified as single-vision lenses for a specific location according to ISO 13666:2019(E), section 3.7.2.
[0196] - Classified as multifocal lenses according to ISO 13666:2019(E), section 3.7.3.
[0197] - Classified as a bifocal lens according to ISO 13666:2019(E), section 3.7.4.
[0198] - Classified as a trifocal lens according to ISO 13666:2019(E), section 3.7.5.
[0199] - Classified as a fusion multifocal lens according to ISO 13666:2019(E), section 3.7.6.
[0200] - Classified as a zoom lens according to ISO 13666:2019(E), section 3.7.7.
[0201] - Classified as progressive lenses according to ISO 13666:2019(E), section 3.7.8, or
[0202] - Classified as decreasing power lenses according to ISO 13666:2019(E), section 3.7.9.
[0203] Preferably, the lens substrate is a single-vision lens, that is, a lens designed to provide a single diopter.
[0204] Based on the different variations or classifications of lens substrates given above, the front surface and / or rear surface of the lens substrate can each have the following surface morphologies:
[0205] - Spherical surface, according to ISO 13666:2019(E), Section 3.4.1,
[0206] - Cylindrical surfaces, according to ISO 13666:2019(E), Section 3.4.2,
[0207] - Aspherical surfaces, according to ISO 13666:2019(E), Section 3.4.3,
[0208] - Complex surfaces, according to ISO 13666:2019(E), Section 3.4.6,
[0209] - Non-complex surfaces, according to ISO 13666:2019(E), Section 3.4.7,
[0210] - Zoom scale surface, according to ISO 13666:2019(E), section 3.4.10, or
[0211] - Meridionally-compensated aspherical surfaces, according to ISO 13666:2019(E), Section 3.4.11.
[0212] Preferably, at least the front surface has a spherical surface morphology, that is, a portion of the inner or outer surface of a sphere.
[0213] In addition to the surface morphology of the aforementioned front and / or rear surfaces of the lens substrate, the front and / or rear surfaces of the lens substrate may include
[0214] - Preferably, at least one protrusion, wherein the projected diameter is in the range of 0.2 mm to 2 mm, more preferably 0.3 mm to 1.8 mm, more preferably 0.4 mm to 1.5 mm, and most preferably 0.5 mm to 1.4 mm.
[0215] - At least one recess, wherein the projected diameter is in the range of 0.2 mm to 2 mm, more preferably 0.3 mm to 1.8 mm, more preferably 0.4 mm to 1.5 mm, and most preferably 0.5 mm to 1.4 mm.
[0216] - At least one annular focusing structure, wherein the tangential width of the annulus is in the range of 0.2 mm to 2 mm, more preferably 0.3 mm to 1.8 mm, more preferably 0.4 mm to 1.5 mm, and most preferably 0.5 mm to 1.4 mm.
[0217] That is, the front surface and / or the rear surface of the lens substrate may include
[0218] - One or more protrusions
[0219] - One or more recesses
[0220] - One or more ring-shaped focusing structures.
[0221] The equivalent projected diameter range and the tangential width (i.e., the width in the tangential direction) are each measured by a white light interferometer, preferably a Bruker ContourGT-X in VXI measurement mode, after subtracting the surface curvature of the lens substrate.
[0222] Preferably, at least the front surface of the lens substrate may include at least one of the at least one protrusion, the at least one recess, and the at least one annular focusing structure. More preferably, only the front surface of the lens substrate may include at least one of the at least one protrusion, the at least one recess, and the at least one annular focusing structure. The front and / or rear surface of the lens substrate may include the at least one annular focusing structure in the form of at least one recess or at least one protrusion. The front surface of the lens substrate may include the at least one annular focusing structure that is a) in the form of at least one recess, b) in the form of at least one protrusion, or c) in the form of at least one recess and at least one protrusion. The rear surface of the lens substrate may include the at least one annular focusing structure that is a) in the form of at least one recess, b) in the form of at least one protrusion, or c) in the form of at least one recess and at least one protrusion. Preferably, at least the front surface of the lens substrate may include the at least one annular focusing structure that is a) in the form of at least one recess, b) in the form of at least one protrusion, or c) in the form of at least one recess and at least one protrusion. More preferably, only the front surface of the lens substrate may include at least one annular focusing structure, which is a) in the form of at least one recess, b) in the form of at least one protrusion, or c) in the form of at least one recess and at least one protrusion. When both the front and rear surfaces of the lens substrate include at least one protrusion, the dimensions of the at least one protrusion on the front surface and the at least one protrusion on the rear surface may be the same or different from each other. When both the front and rear surfaces of the lens substrate include at least one recess, the dimensions of the at least one recess on the front surface and the at least one recess on the rear surface may be the same or different from each other. When both the front and rear surfaces of the lens substrate include at least one annular focusing structure, the form of the at least one annular focusing structure on the front surface and the form of the at least one annular focusing structure on the rear surface, preferably with respect to each of the at least one annular focusing structures formed as at least one recess and / or at least one protrusion, may be the same or different from each other.
[0223] The surface of the lens substrate including the at least one protrusion provides additional focal power in the domain of the at least one protrusion relative to the surface outside the domain of the protrusion.
[0224] The surface of the lens substrate including the at least one recess provides a difference in surface power in the region of the lens substrate including the at least one recess relative to the surface outside the region of the recess.
[0225] The surface of the lens substrate, including at least one annular focusing structure in the form of at least one recess, provides at least one annular focal line or multiple focal points along the annular line due to the at least one recess. The multiple focal points can be arranged equidistantly and are preferably primarily linear or point-like. The surface of the lens substrate, including at least one annular focusing structure in the form of at least one protrusion, provides at least one annular focal line or multiple focal points along the annular line due to the at least one protrusion. The multiple focal points can be arranged equidistantly and are preferably primarily linear or point-like. The multiple focal points can be caused by multiple adjacent small lenses, such that these small lenses form a ring of successively connected small lenses.
[0226] The surface of a lens substrate comprising at least one annular focusing structure in the form of at least one recess and at least one protrusion may form the at least one recess and the at least one protrusion within the same annular focusing structure. Alternatively, the surface of a lens substrate comprising multiple annular focusing structures in the form of at least one recess and at least one protrusion may form the at least one recess in one annular focusing structure and the at least one protrusion in another annular focusing structure. Further alternatively, the surface of a lens substrate comprising multiple annular focusing structures in the form of at least one recess and at least one protrusion may form the at least one recess and the at least one protrusion in one annular focusing structure, and additionally, the at least one protrusion may be formed in another annular focusing structure and / or the at least one recess may also be formed in another annular focusing structure. For the at least one recess and the at least one protrusion formed within the same annular focusing structure, each of the at least one recess and the at least one protrusion provides an annular focal line or multiple focal points along an annular line to the surface of the lens substrate. For the at least one recess formed within the same annular focusing structure, the at least one recess provides at least one focal line or multiple focal points along an annular line to the surface of the lens substrate. For the at least one protrusion formed within the same annular focusing structure, the at least one protrusion provides at least one focal line or multiple focal points along the annular line to the surface of the lens substrate. The multiple focal points may be arranged equidistantly and are preferably primarily linear or point-like. The multiple focal points may be caused by multiple small lenses that protrude from the surface of the lens substrate and are adjacent to each other to form a ring of successively connected small lenses.
[0227] The surface of the lens substrate including the at least one recess comprises at least one coating composition. The surface of the lens substrate including the at least one protrusion comprises at least one coating composition. The surface of the lens substrate including at least one annular focusing structure in the form of the at least one recess and / or the at least one protrusion preferably comprises at least one coating composition. The coating composition of the surface of the lens substrate including the at least one recess or the at least one annular focusing structure in the form of at least one recess is preferably adjacent to and directly adjacent to the surface of the lens substrate.
[0228] - Fill at least the at least one recess, preferably after the coating composition has cured, so as to preferably obtain the surface morphology that the lens substrate would have without the at least one recess by the resulting coating, and therefore preferably not cover the remaining portion of the surface of the lens substrate.
[0229] - is a first coating composition, which preferably fills at least one of the at least one recess. After the first coating composition cures, it preferably obtains the surface morphology that the lens substrate would have without the at least one recess through the resulting first coating, and therefore preferably does not cover the remaining portion of the surface of the lens substrate. A second coating composition, unlike the first coating composition that fills the at least one recess, preferably completely covers the surface of the lens substrate and the filled at least one recess. The second coating composition, after curing, produces a second coating. The corresponding refractive indices of the first and second coatings preferably have a difference of at least 0.01, or
[0230] - The coating composition fills the at least one recess and preferably completely covers the surface of the lens substrate, i.e., the surface obtained by filling the at least one recess to match the surface morphology that the surface of the lens substrate would have without the at least one recess, and the remaining portion of the surface of the lens substrate. Upon curing, the coating composition produces a coating.
[0231] More preferably, the coating composition, which is adjacent to and directly adjacent to the surface of the lens substrate including the at least one recess or the at least one annular focusing structure in the form of at least one recess, fills the at least one recess. After curing, the resulting coating matches the surface morphology of the surrounding lens substrate and completely coats the thus obtained surface of the lens substrate.
[0232] The at least one recess provides a difference in surface focal power for the surface of the lens substrate including the recess, as mentioned above. The at least one annular focusing structure in the form of the at least one recess provides at least one annular focal line or multiple focal points along the annular line for the surface of the lens substrate including the at least one annular focusing structure.
[0233] The coating composition of the surface of the lens substrate, which includes the at least one protrusion or the at least one annular focusing structure in the form of the at least one protrusion, is preferably adjacent to and directly adjacent to the lens substrate.
[0234] -The surface of the lens substrate is covered, but the at least one protrusion is not covered.
[0235] - The coating composition covers the at least one protrusion and preferably completely covers the remaining portion of the surface of the lens substrate, wherein the at least one protrusion remains visible as a covered protrusion on the resulting covered surface of the lens substrate. After the coating composition cures, the at least one coated protrusion...
[0236] In the case of at least one protrusion, additional focal length is provided to the coated surface of the lens substrate.
[0237] In the case of the at least one annular focusing structure in the form of at least one protrusion, additional focal power is provided to the coated surface of the lens substrate and / or at least one focal line or multiple focal points along the annular line are provided to the coated surface of the lens substrate. The multiple focal points can be arranged equidistantly and are preferably primarily linear or dot-shaped. The multiple focal points can be caused by multiple coated microlenses adjacent to each other, such that these coated microlenses form a ring of successively connected coated microlenses, or...
[0238] - The coating covers the at least one protrusion and preferably completely covers the remaining portion of the surface of the lens substrate, such that after the coating composition cures, the minimum thickness of the coating is greater than or equal to the maximum height of the at least one protrusion. The maximum height is the maximum dimension of the protrusion perpendicular to the imaging datum plane of the lens substrate, which corresponds to the surface the lens substrate would have without the protrusion. Due to a refractive index difference of at least 0.01 between the at least one protrusion and the coating surrounding and topping the at least one protrusion, the at least one protrusion...
[0239] ○ To provide additional focal power to the surface of the lens substrate, including the protrusion.
[0240] In the case of the annular focusing structure, at least one annular focal line or multiple focal points along the annular line are provided to the surface of the lens substrate. The multiple focal points can be arranged at equal intervals and are preferably primarily linear or point-like. The multiple focal points can be caused by multiple adjacent small lenses, such that these small lenses form a ring of successively connected small lenses.
[0241] More preferably, the coating composition, which is adjacent to and directly adjacent to the surface of the lens substrate including the at least one protrusion or the at least one annular focusing structure in the form of at least one protrusion, covers the at least one protrusion, thus completely covering the surface of the lens substrate including the at least one protrusion. After curing, the resulting surface morphology of the coating is substantially the same as the surface morphology of the surface of the lens substrate without the at least one protrusion.
[0242] The lens substrate, including at least one recess or at least one protrusion, is preferably manufactured by a method selected from:
[0243] - Injection molding process using thermoplastic materials; for example: polycarbonate, polyamide, polyolefin, polyethylene terephthalate, COP, COC materials are injected using injection molding process, and the injection mold has a concave or protruding structure.
[0244] - The casting process uses thermosetting materials; for example, polysulfururethane resin with a refractive index of 1.60 (MR8), or polysulfururethane resin with a refractive index of 1.67 (MR7, MR10), or allyl diethylene glycol carbonate resin with a refractive index of 1.499. The mold assembly consists of two glass or plastic molds with recessed or protruding structures; gaskets that hold the molds to create cavities; resin is filled into the cavities and thermosetting is applied. The lens is then separated from the mold assembly.
[0245] - Laser engraving is performed on the lens substrate to create recesses or protrusions.
[0246] - Single-point diamond turning is performed on the lens substrate to create recesses or protrusions.
[0247] The coated lens preferably comprises a coating based on a composition as described above. Prior to curing, as described in detail below, the coating composition is shaped or structured to obtain a stamped portion. After curing, the coating composition produces a coating comprising the stamped portion. Preferably, at least the surface of the coating composition facing away from the lens substrate, comprising the coating composition, is shaped or structured to include the stamped portion prior to curing. Curing transfers the coating composition from the coating. Preferably, at least the surface of the coating facing away from the lens substrate, comprising the coating, remains shaped or structured to include the stamped portion after curing. The stamped portion has been described above. After curing, the coating comprising the stamped portion is preferably characterized by at least one feature selected from the group consisting of:
[0248] - Preferably, the coating has a thickness in the range of 5 μm to 100 μm, more preferably 10 μm to 90 μm, more preferably 15 μm to 80 μm, and most preferably 20 μm to 60 μm. The thickness of the coating is determined by a color confocal thickness measuring device, preferably a PRECITEC CHRocodile DPS measuring device.
[0249] - Preferably, the coating has an indentation hardness in the range of 50 MPa to 600 MPa, more preferably 100 MPa to 400 MPa, more preferably 150 MPa to 350 MPa, and most preferably 200 MPa to 300 MPa. The indentation hardness of the coating is preferably measured using the UNHT nanoindentation tester from Anton Paar GmbH. 3 Sure.
[0250] - Preferably, the coating is durable through tests of various designs simulating extreme wear conditions, such as cross-cut adhesion, boiling, QUV and other accelerated atmospheric aging tests.
[0251] - Preferably, the coating is compatible with different optical materials on which the lens substrate is based, as described above.
[0252] - Preferably, the coating is compatible with a variety of coating compositions that can be applied to the coating.
[0253] The coating is located in the coating sequence of the coated lens, immediately adjacent to and between the lens substrate and another outermost coating, thus being compatible with both. This means that the coating is easily accommodated or placed into a given coating sequence. Ease of accommodation or placement preferably means that the coating is simply added to a given coating sequence without requiring changes to the given coating sequence and / or without requiring the adaptation of directly adjacent coating compositions to the coating.
[0254] As an alternative to the coating being immediately adjacent to and directly adjacent to the surface of the lens substrate containing the coating, the coating may be adjacent to but not directly adjacent to the lens substrate. In this alternative, at least one coating is located between the surface of the lens substrate and the coating. Preferably, the at least one coating therebetween is based on a coating composition as described above but with a different refractive index.
[0255] The coating is preferably not the outermost coating of the coated lens. The coating may optionally be coated with a primer coating. The primer coating is preferably based on at least one primer coating composition comprising i) at least one aqueous aliphatic, alicyclic, aromatic, or heteroaromatic polyurethane dispersion, at least one aqueous aliphatic, alicyclic, aromatic, or heteroaromatic polyurea dispersion, at least one aqueous aliphatic, alicyclic, aromatic, or heteroaromatic polyurethane-polyurea dispersion, and / or at least one aqueous aliphatic, alicyclic, aromatic, or heteroaromatic polyester dispersion, preferably at least one aqueous aliphatic polyurethane dispersion or at least one aqueous aliphatic polyester dispersion, and more preferably at least one aqueous aliphatic polyurethane dispersion, and ii) at least one solvent, and iii) optionally at least one additive.
[0256] The coating is preferably a hard coating. According to ISO 13666:2019(E), Section 3.18.2, a coating on the surface of an organic lens (3.5.2) designed to enhance the surface's abrasion resistance during normal use, the hard coating may be selected from at least one of the hard coatings disclosed in US2005 / 0171231 A1, US 2009 / 0189303A1, US2002 / 0111390 A1, and EP 2 578 649 A1. The hard coating is preferably based on i) a hard coating composition comprising...
[0257] A)a) At least one of the formulas (I)Si(OR) 1 (OR) 2 (OR) 3 (OR) 4 ) silane derivatives, wherein R 1 R 2 R 3 and R 4 They can be the same or different, selected from alkyl, acyl, alkylene acyl, cycloalkyl, aryl, or alkylene aryl, each of which may optionally be substituted, and / or
[0258] b) at least one hydrolysis product of at least one silane derivative of formula (I), and / or
[0259] c) at least one condensation product of at least one silane derivative of formula (I), and / or
[0260] d) Any mixture of its components a) to c);
[0261] B)a) At least one of the formulas (II)R 6 R 7 3-n Si(OR 5 ) nSilane derivatives, of which R 5 Selected from alkyl, acyl, alkylene acyl, cycloalkyl, aryl, or alkylene aryl, each of which may optionally be substituted, R 6 It is an organic group containing at least one epoxy group, R 7 Selected from alkyl, cycloalkyl, aryl, or alkylene aryl groups, each of which may optionally be substituted, n being 2 or 3; and / or
[0262] b) at least one hydrolysis product of at least one silane derivative of formula (II), and / or
[0263] c) at least one condensation product of at least one silane derivative of formula (II), and / or
[0264] d) Any mixture of its components a) to c);
[0265] C) At least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride and / or fluoride oxide;
[0266] D) At least one epoxy compound having at least two epoxy groups; and
[0267] E) At least one catalyst system comprising at least one Lewis acid and at least one latent Lewis acid-base adduct;
[0268] Or ii) a hard coating composition comprising
[0269] A)a) At least one of the formulas (III)R 1 R 2 3-n Si(OR 3 ) n Silane derivatives, of which R 1 Including alkyl, cycloalkyl, acyl, aryl, or heteroaryl groups, each of which can be substituted, R 2 It is an organic residue containing an epoxy group, R 3 Including alkyl, cycloalkyl, aryl, or heteroaryl groups, each of which may be substituted, n = 2 or 3, and / or
[0270] b) at least one hydrolysis product of the silane derivative of formula (III), and / or
[0271] c) at least one condensation product of the silane derivative of formula (III), and / or
[0272] d) Any mixture of components a) to c);
[0273] B) At least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride and / or fluoride oxide;
[0274] C) at least one epoxy component containing at least two epoxy groups; and
[0275] D) At least one catalyst system comprising at least one Lewis acid and at least one latent Lewis base adduct.
[0276] Preferably, the stamping portion provides additional power to the front and / or rear surface of the coated lens, including the additional coating (i.e., preferably the hard coating), relative to the front and / or rear surface of the lens outside the domain of the stamping portion, the additional power being within at least one range selected from:
[0277] - The additional diopter (ADD) is in the range of greater than 6 diopters and equal to or less than 12 diopters;
[0278] - The additional diopter (ADD) is in the range of greater than 7 diopters and equal to or less than 11 diopters;
[0279] - The additional diopter (ADD) is in the range of greater than 8 diopters and equal to or less than 10 diopters.
[0280] More preferably, the stamping portion provides surface power for the front and / or rear surfaces of the coated lens, including the additional coating (i.e., preferably the hard coating), within the domain of the stamping portion, the surface power being different from the surface power of the front and / or rear surfaces outside the domain of the stamping portion, the difference in surface power being within at least one range selected from:
[0281] - The difference in surface diopter is within the range of greater than 6 diopters and equal to or less than 12 diopters;
[0282] - The difference in surface diopter is greater than 7 diopters and equal to or less than 11 diopters;
[0283] - The difference in surface diopter is in the range of greater than 8 diopters and equal to or less than 10 diopters.
[0284] Alternatively, at least one of the following may be applied:
[0285] - Anti-reflective coating
[0286] -Anti-reflective coating and a cleaning coating, the cleaning coating being its outermost layer.
[0287] -Anti-reflective coating and anti-fog coating, with the anti-fog coating being its outermost layer.
[0288] The coated lens according to the invention includes a core-shell coating, the core-shell coating including a stamped portion as described above. The stamped portion has a surface power in a region of the stamped portion that differs from the surface power of the coated lens surface (i.e., the front and / or rear surface) outside the region of the stamped portion. Preferably, the lens substrate (which has at least a front and a rear surface) includes at least one core-shell coating on at least one of the surfaces. The lens substrate includes the at least one core-shell coating on the front surface and / or the rear surface. The core-shell coating on the front surface of the lens substrate includes a surface facing away from the front surface of the lens substrate, and at least the surface of the core-shell coating includes a stamped portion. The core-shell coating on the rear surface of the lens substrate includes a surface facing away from the rear surface of the lens substrate, and at least the surface of the core-shell coating includes a stamped portion. In the coated lens including the lens substrate and the core-shell coating, the outermost surface of the shell of the core-shell coating is relative to the surface of the lens substrate including the core-shell coating, and this surface faces away from the surface of the lens substrate. In a coated lens comprising only a lens substrate and the core-shell coating, the outermost surface of the shell of the core-shell coating is also the outermost surface of the coated lens; that is, if the coated lens does not include an additional coating on top of the core-shell coating, then the outermost surface of the shell is the outermost surface of the coated lens. The outermost surface of the shell is the surface of the lens substrate containing the core-shell coating that faces away from the lens substrate, but is not necessarily the outermost surface of the coated lens. If the coated lens includes at least one additional coating on top of the core-shell coating (i.e., on top of the surface of the shell facing away from the lens substrate that includes the core-shell coating), then the outermost surface of the shell is not the outermost surface of the coated lens. Preferably, at least the front surface of the lens substrate includes the core-shell coating, which includes a surface facing away from the front surface of the lens substrate, the surface including a stamped portion. More preferably, only the front surface of the lens substrate includes the core-shell coating.
[0289] The surface of the core-shell coating away from the lens substrate, including the surface of the core-shell coating, is preferably shaped or structured to include the stamped portion. Preferably, the shell and the core directly adjacent to the shell are shaped or structured to include the stamped portion.
[0290] The shell of the core-shell coating preferably does not surround the core, but the shell is at least directly adjacent to the surface of the core that faces away from the lens substrate, including the core-shell coating. The shell of the core-shell coating covers the surface of the core that is not immediately adjacent to the surface of the lens substrate, including the core-shell coating. The core of the core-shell coating is immediately adjacent to, and preferably directly adjacent to, the surface of the lens substrate, including the core-shell coating. The core that is immediately adjacent to and directly adjacent to the surface of the lens substrate preferably adapts to the surface morphology of the lens substrate. Alternatively, the core of the core-shell coating is immediately adjacent to, but not directly adjacent to, the surface of the lens substrate, including the core-shell coating. In this alternative, at least one additional coating is located between the surface of the lens substrate including the core-shell coating and the core-shell coating itself.
[0291] Preferably, the surface of the core that is not immediately adjacent to the surface of the lens substrate (i.e., the surface of the core that faces away from the surface of the lens substrate, including the core-shell coating) includes the stamped portion. A shell that is immediately adjacent to and directly adjacent to the surface of the core, including the stamped portion, adapts to the surface so as to also include the stamped portion.
[0292] The core-shell coating may be included together with the stamped part.
[0293] - A structure that provides a ring-shaped focal line or multiple focal points along the ring line for the shell, or
[0294] - Multiple structures that provide the shell with annular focal lines or multiple focal points along the annular lines.
[0295] The multiple focal points can be arranged at equal intervals and are preferably mainly linear or point-shaped. The multiple focal points are preferably caused by multiple adjacent small lenses to form a ring of successively connected small lenses.
[0296] The core of the core-shell coating preferably comprises the coating composition as described above.
[0297] The shell of the core-shell coating preferably comprises a hard coating, such as a hard coating as described above.
[0298] The coated lens includes a lens substrate as described above.
[0299] Preferably, the core of the core-shell coating provides a stamped portion, or a recess or protrusion that completely covers the substrate, or both. The geometry of the stamped portion determines the optimized thickness range of the core. The shell of the core-shell coating provides the necessary protection for the stamped portion and, more importantly, acts as a bridge layer between the core and adjacent coatings (e.g., anti-reflective coatings) due to the large difference in thermal expansion between them.
[0300] When the shell of the core-shell coating is a hard coating as described above, the core-shell coating, including a thick core and a thin shell, tends to have cracking problems due to different thermal expansion; conversely, the core-shell coating, including a thin core and a thick shell, not only limits the ability to form stamped parts, but also tends to crack due to the brittleness of the hard coating. Therefore, in order to reduce the risk of cracking, the shell of the core-shell coating preferably has a thickness in the range of 0.6 μm to 10 μm, more preferably 1.5 μm to 8 μm, more preferably 2.0 μm to 7 μm, and most preferably 3 μm to 6 μm.
[0301] The coated lens according to the invention comprises a coating and / or additional coatings, the coating and / or the additional coatings comprising a stamped portion, the stamped portion comprising at least one annular focusing structure, i.e., one or more annular focusing structures. Preferably, the coated lens comprises a lens substrate as described above, the lens substrate having at least a front surface and a rear surface. The lens substrate comprises at least one coating on at least one of the front surface and the rear surface. The at least one coating on the front surface of the lens substrate comprises a surface facing away from the front surface, at least the surface comprising a stamped portion comprising at least one annular focusing structure. The at least one coating on the rear surface of the lens substrate comprises a surface facing away from the rear surface, at least the surface comprising a stamped portion comprising at least one annular focusing structure. Each of the at least one annular focusing structure has a corresponding width, and at least one additional feature selected from the group consisting of:
[0302] (i) A central clear area, the width of which is in the range of 6 mm to 9.4 mm, and the width is equal to or less than 0.7 mm;
[0303] (ii) The width is less than 0.5 mm;
[0304] (iii) A surface-based fill factor, defined as the surface area ratio of the innermost annular focusing structure among a plurality of annular focusing structures, and the sum of the surface area of the innermost annular focusing structure among the plurality of annular focusing structures and the area of the surrounding clear area, wherein the surface-based fill factor is greater than 17% and equal to or less than 70% for the width of the plurality of annular focusing structures in the range of 0.6 mm to 0.7 mm.
[0305] (iv) A surface-based fill factor, defined as the surface area ratio of the innermost annular focusing structure among a plurality of annular focusing structures, and the sum of the surface area of the innermost annular focusing structure among the plurality of annular focusing structures and the area of the surrounding clear area, wherein the surface-based fill factor is greater than 15% and equal to or less than 60% for the width of the plurality of annular focusing structures in the range of 0.5 mm to 0.6 mm.
[0306] (v) A surface-based fill factor, defined as the surface area ratio of the innermost annular focusing structure among the plurality of annular focusing structures, and the sum of the surface area of the innermost annular focusing structure among the plurality of annular focusing structures and the area of the surrounding clear area, wherein the surface-based fill factor is greater than 6% and equal to or less than 50% for the width of the plurality of annular focusing structures which is less than 0.5 mm.
[0307] The definitions and descriptions given above regarding "coated lens", "lens substrate", "structure", and "ring focusing structure" shall apply.
[0308] The term "width of the annular focusing structure" refers to the extension of the annular focusing structure along a direction perpendicular to its circumferential direction, as measured from its inner and outer starting points. The term "starting point" refers to the first measurable location of the annular focusing structure on the surface of the coated lens. In other words, the term "starting point" refers to the location on the surface of the coated lens where the surface shape, form, or morphology of the annular focusing structure begins to deviate from the shape, form, or morphology of the surface of the coated lens including the annular focusing structure along its width direction; or, assuming that the surface of the coated lens including the annular focusing structure has the same surface shape, form, or morphology as the surface of the lens substrate, the term "starting point" refers to the location on the surface of the coated lens where the surface shape, form, or morphology of the annular focusing structure begins to deviate from the shape, form, or morphology of the surface of the lens substrate. Furthermore, the term "inner starting point" specifies the starting point of the annular focusing structure on the side facing the center of the coated lens, and the term "outer starting point" specifies the starting point of the annular focusing structure away from the center of the coated lens towards the periphery.
[0309] In the context of this invention, the term "zone of clarity" applies to the unstructured area of a coated lens. The zone of clarity is designed such that, when the coated lens is positioned according to a specified wearing position, it neither provides myopic defocus nor diffuses in foveal vision when the wearer views through it. Furthermore, the zone of clarity allows for a focused image to be achieved on the fovea with the aid of accommodation when needed.
[0310] The “central clear area” is an unstructured area that is adjacent to and surrounded by the annular focusing structure.
[0311] The optical center (ISO 13666:2019(E), Section 3.2.15) of a coated single-vision lens is generally preferably located within the central zone of sharpness. Progressive power coated spectacle lenses may include more than one, particularly two, central zones of sharpness located, for example, in the near vision portion (ISO 13666:2019, Section 3.15.3) and the distance vision portion (ISO 13666:2019, Section 3.15.1).
[0312] The “central clear zone width” is the maximum extension of the central clear zone on the lens surface (i.e., its front or rear surface) of the coated lens, limited by two inner starting points of the innermost annular focusing structure in opposite tangential directions. Alternatively, the central clear zone width is the maximum extension of the central clear zone on the lens surface of the coated lens, limited by two inner starting points of the innermost annular focusing structure along each line passing through the optical center or fitting point of the coated lens. The fitting point of the coated lens is similarly defined in ISO 13666:2019(E), Section 3.2.34, as the point on the front surface of the coated lens specified by the manufacturer for positioning the coated lens in front of the eye.
[0313] The advantage of a central clear zone width ranging from 6 mm to 9.4 mm is that a smaller clear zone (e.g., 6 mm) increases the potential effectiveness of the coated lens in slowing myopia progression in the wearer. However, the smaller clear zone also reduces wearer acceptance of the coated lens due to decreased wearability and comfort. Conversely, a larger clear zone (e.g., 9.4 mm) reduces the potential effectiveness of the coated lens in slowing myopia progression in the wearer. However, the larger clear zone increases wearer acceptance of the coated lens due to improved wearability and comfort.
[0314] The term "fill factor" must be further subdivided into "length-based fill factor" and "surface-based fill factor". Length-based fill factor is used to determine the fill factor of circular focusing structures, while surface-based fill factor is used to determine the fill factor of annular focusing structures.
[0315] The length-based fill factor is defined as the ratio of the width of the inner circular focus structure adjacent to the area of sharpness (“width”) and the radial distance between the inner circular focus structure and the adjacent circular focus structure (“pitch”):
[0316]
[0317] "Pitch" is the distance between the starting points of two adjacent circular focusing structures.
[0318] The advantage of a length-based fill factor is that it defines a balance between the wearability and manufacturability of the coated lens of the present invention, including its circular focusing structure. A length-based fill factor greater than 60% results in a decrease in the comfortable wearability of the coated lens but increases its potential efficacy in slowing myopia progression in the wearer. A length-based fill factor less than 40% results in a decrease in the potential efficacy of the coated lens in slowing myopia progression in the wearer but increases its comfortable wearability. In other words, a well-defined balance between the wearability and manufacturability of the coated lens of the present invention is achieved through a length-based fill factor in the range of 40% to 60%. In particular, a length-based fill factor of 50% is preferred.
[0319] The “surface-based fill factor” is determined by the surface area ratio of the innermost annular focusing structure among a plurality of annular focusing structures, and the sum of the surface area of the innermost annular focusing structure and the surface area of the peripheral clear area. The term “innermost” describes the annular focusing structure closest to the central clear area. The term “peripheral clear area” refers to the first clear area closest to the central clear area. In the case where the lens surface of the coated lens (i.e., its front and / or rear surfaces) includes an annular focusing structure, the peripheral clear area is another region on the corresponding lens surface that does not include one or more annular focusing structures, in addition to the central clear area. The annular focusing structure separates the central clear area from the peripheral clear area. In the case where the lens surface of the coated lens includes the annular focusing structure, the peripheral area extends from the outer starting line of the annular focusing structure to the edge of the lens surface. The outer starting line passes through each outer starting point of the annular focusing structure, and is thus surrounded or encircled by the peripheral clear area. In this context, it should be understood that the inner starting line is preferably a starting line closer to the central clear area, and the outer starting line is preferably further away from the central clear area.
[0320] When the lens surface of a coated lens (i.e., its front or rear surface) includes multiple annular focusing structures, the peripheral zone of sharpness is another region on the corresponding lens surface that does not include one or more annular focusing structures, in addition to the central zone of sharpness. In this case, the peripheral zone of sharpness is another region that does not include one or more annular focusing structures closest to the central zone of sharpness, and is separated from the central zone of sharpness by the innermost annular focusing structure of the multiple annular focusing structures. When the lens surface of the coated lens includes the multiple annular focusing structures, the peripheral zone of sharpness extends from the outer starting line of the innermost annular focusing structure to the inner starting line of the nearest annular focusing structure of the multiple annular focusing structures. The outer starting line passes through each outer starting point of the innermost annular focusing structure and is thus surrounded by the peripheral zone of sharpness. The inner starting line passes through each inner starting point of the nearest annular focusing structure, thereby limiting the extension of the peripheral zone.
[0321] The surface area of the innermost annular focusing structure is determined by its inner and outer starting lines. The inner starting line passes through each inner starting point of the innermost annular focusing structure, thereby surrounding or encircling the central area of focus. The outer starting line passes through each outer starting point of the innermost annular focusing structure, thereby being surrounded or encircling the peripheral area of focus. The inner and outer starting lines of the innermost annular focusing structure enclose the surface area of the coated lens surface (i.e., the front or rear surface) without any one or more structures, which is the surface area of the innermost annular focusing structure.
[0322] In cases where the surface of a coated lens (i.e., its front and / or rear surfaces) comprises multiple annular focusing structures, the surface area of the peripheral clear region is determined by the outer starting line of the innermost annular focusing structure and the inner starting line of the nearest annular focusing structure. The inner starting line of the nearest annular focusing structure passes through each inner starting point of the nearest annular focusing structure, thereby surrounding or encircling the peripheral clear region.
[0323] The outer starting line of the innermost annular focusing structure and the inner starting line of the nearest at least one annular focusing structure enclose the surface area of the coated lens, which is the surface area of the peripheral clear zone.
[0324] The advantage of surface-based fill factor is that it defines a balance between the wearability and manufacturability of the coated lens, including the annular focusing structure. A surface-based fill factor greater than 59.2% results in reduced wearability comfort of the coated lens but increases its potential efficacy in slowing myopia progression in the wearer. A surface-based fill factor less than 56.1% results in reduced potential efficacy of the coated lens in slowing myopia progression in the wearer but increases its wearability comfort. In other words, the well-defined balance between wearability and manufacturability of the coated lens of the present invention is achieved through a surface-based fill factor in the range of 34.6% to 59.2%. Specifically, a surface-based fill factor of 46.4% to 47.7% is preferred.
[0325] Preferably, the stamped portion of the coating is further characterized in that the width of the at least one annular focusing structure is within at least one range selected from the group consisting of:
[0326] (i) The width is greater than 0.2 mm and equal to or less than 0.7 mm;
[0327] (ii) The width is greater than 0.3 mm and equal to or less than 0.7 mm;
[0328] (iii) The width is equal to or less than 0.6 mm;
[0329] (iv) The width is greater than 0.2 mm and equal to or less than 0.6 mm;
[0330] (v) The width is greater than 0.3 mm and equal to or less than 0.6 mm;
[0331] (vi) The width is equal to or less than 0.5 mm;
[0332] (vii) The width is greater than 0.2 mm and equal to or less than 0.5 mm;
[0333] (viii) The width is greater than 0.3 mm and equal to or less than 0.5 mm.
[0334] The advantage lies in the well-defined balance between the wearability of the coated lens and its manufacturing process. The reduced width of the annular focusing structure results in greater comfort and wearability of the coated lens. The increased width of the annular focusing structure makes it easier to manufacture the coated lens.
[0335] Preferably, the coated lens is further characterized by having a central clear zone width within at least one range selected from the group consisting of:
[0336] (i) The width of the central clear area is greater than 6 mm and less than or equal to 7 mm;
[0337] (ii) The width of the central clear area is greater than 7 mm and less than or equal to 9.4 mm.
[0338] The advantage of a central clear area with a width in the range of 6mm to 7mm is that a smaller clear area (e.g., 6mm) increases the potential effectiveness of the coated lens in slowing the progression of myopia in the wearer. However, this smaller clear area also reduces wearer acceptance of the coated lens due to decreased wearing comfort. The advantage of a central clear area with a width in the range of 7mm to 9.4mm is that a larger clear area (e.g., 9.4mm) increases wearer acceptance of the coated lens due to improved wearing comfort.
[0339] Preferably, the coated lens is characterized in that, compared to the central area of focus, the at least one annular focusing structure provides additional focal power within at least one range of the following groups:
[0340] (i) The additional diopter is greater than 6 diopters and equal to or less than 12 diopters;
[0341] (ii) The additional diopter is greater than 7 diopters and equal to or less than 11 diopters;
[0342] (iii) The additional diopter is greater than 8 diopters and equal to or less than 10 diopters.
[0343] In the context of this specification, the term "additional power" refers to the optical power added to the optical power of a coated lens along at least one meridian, wherein the optical power of the coated lens, with the aid of accommodation, provides a focused image on the fovea, while the additional power, when added to the optical power of the coated lens, provides myopic defocus. This additional power should not be confused with the additional power of a progressive multifocal lens.
[0344] The term "optical power" is a collective term for the spherical power (which brings a paraxial parallel beam to a single focal point and is usually referred to in prescriptions as the "spherical" value or the abbreviation "sph") and the cylindrical power (which brings a paraxial parallel beam to two separate focal lines perpendicular to each other (ISO 13666:2019(E), Section 3.10.2) and is usually referred to in prescriptions as the "cylindrical" value or the abbreviation "cyl").
[0345] This additional advantageous embodiment has the benefit of defining a balance between the wearability and manufacturing of the coated lens. An additional power between 10 and 12 diopters increases the potential effectiveness of the coated lens in slowing the progression of myopia in the wearer. An additional power between 6 and 8 diopters increases the comfortable wearability of the coated lens. In other words, a well-defined balance between the wearability and manufacturing of the coated lens is achieved through an additional power in the range of 6 to 8 diopters. In particular, an additional power of 10 diopters is preferred.
[0346] The coated lens described above may be available as a physical entity or as a digital twin of the coated lens for the purpose of manufacturing the coated lens using the digital twin. The digital twin of the coated lens should be defined similarly to that in ISO 13666:2019(E), Section 3.18.1 (Coated Lenses), as a digital twin of an eyeglass lens to which one or more surface layers have been digitally added to alter one or more properties of the digital twin of the lens. The digital twin of the coated lens is for the purpose of manufacturing the coated lens using the digital twin. The digital twin of the coated lens is a mathematical description of the lens surface of the front surface of the coated lens and a mathematical description of the lens surface of the rear surface of the coated lens, the mathematical description including the relative orientation of the lens surface of the front surface relative to the lens surface of the rear surface and the refractive index of the digital twin of the lens substrate.
[0347] A digital twin of a coated lens for the purpose of manufacturing a coated lens may be stored on a computer-readable data carrier or transformed into a data carrier signal.
[0348] The coated lens according to the present invention may be in the form of computer-readable instructions for the production of the coated lens stored on a computer-readable data carrier.
[0349] The coated lens designed according to the principles of the present invention described above can also be implemented as computer-readable data stored on a computer-readable data carrier.
[0350] The coated lens according to the present invention can be in the form of computer-readable instructions for the production of the coated lens, which are converted into data carrier signals.
[0351] The coated lens designed according to the principles of the present invention described above can also be implemented in the form of a data carrier signal.
[0352] The coated lens according to the present invention can be in the form of a digital dataset.
[0353] The coated lens according to the present invention can be in the form of a data signal that transmits a digital dataset.
[0354] The coated lens according to the present invention can be in the form of a data carrier for storing digital datasets.
[0355] According to the present invention, a method for manufacturing a coated lens includes at least the following steps:
[0356] - Stamping coating composition.
[0357] The coating composition is as described in detail above. The stamped portion, preferably obtained by stamping the coating composition, has been described above as having a structure in the form of at least one protrusion and / or at least one recess.
[0358] The method for manufacturing coated lenses is characterized by the following steps:
[0359] - A stamping coating composition, such that the surface focal length in the stamping region is different from the surface focal length of the lens surface including the coating composition outside the stamping region.
[0360] Compared to WO 2020 / 078964 A1, on which this invention is based, stamping the coating composition has at least one of the following advantages:
[0361] - Compared to WO 2020 / 078964 A1, there are no bubbles or curing issues during curing. All hard coating compositions listed in WO 2020 / 078964A1 are solvent-based hard coating compositions. Stamping such hard coating compositions inevitably leads to problems such as slow curing speed and bubbles due to the unavoidable limitations of the solvent on the laminated lens substrate and stamp.
[0362] - Compared to WO 2020 / 078964 A1, there are no restrictions on the geometry of the stamped structure of the coating composition. Stamped hard coatings have limitations on the compressibility of the hard coating (typically for volume <10%, which means for thickness <3%), CE Weir, Journal of Research of the National Bureau of Standards, Vol. 46, No. 3, March 1951, pp. 207-212; RW Warfield, Compressibility of Bulk Polymers, Polymer Engineering and Science, Vol. 6(2), April 1, 1966, pp. 176-180.
[0363] - Unlike WO 2020 / 078964 A1, the coating composition is not temporarily stamped. Stamping a hard coating under high temperature and pressure will only be temporary because the cross-linked coating composition will tend to recover its original shape due to its elastic properties.
[0364] - Compared to WO 2020 / 078964 A1, the lens substrate did not deform even when based on plastic materials. Stamping a hard coating under high temperature and pressure would not allow for selective stamping of the hard coating without deforming the plastic-based lens substrate.
[0365] - Compared to WO 2020 / 078964 A1, no cracking was observed in the coating composition and the resulting cured coating. Under high deformation, high temperature, and high pressure stamping, brittle hard coatings can lead to cracking.
[0366] The term "stamped coating composition" is intended to refer to, as in US 2021 / 0263194 A1, a coating composition that has been applied to the lens surface (i.e., its front and / or rear surfaces) of a lens substrate and then stamped and transferred to the lens surface via a die. As described below, at least one of the coating compositions or coatings can be transferred via a die to an existing coating composition on the lens surface of the lens substrate, i.e., to an existing coating composition on its front and / or rear surfaces, while simultaneously stamping the existing coating composition. Therefore, as in US 2021 / 0263194 A1, both the transferred coating composition and the existing coating composition, or both the transferred coating and the existing coating composition, include a stamping portion, and not just the transferred coating composition or the transferred coating.
[0367] Preferably, the stamping portion provides surface power (i.e., the front and / or rear surfaces of the coated lens) within the domain of the stamping portion to a surface power that differs from the surface power of the lens surface outside the domain of the stamping portion. Preferably, the difference in surface power is within at least one range selected from:
[0368] - The difference in surface diopter is within the range of greater than 3 diopters and equal to or less than 14 diopters;
[0369] - The difference in surface diopter is within the range of greater than 5 diopters and equal to or less than 13 diopters;
[0370] - The difference in surface diopter is in the range of greater than 6 diopters and equal to or less than 12 diopters.
[0371] Preferably, after the coating composition has been cured to produce a coating, the stamping portion...
[0372] The coating is provided with additional focal length, which is selected from at least one of the following ranges:
[0373] - The additional diopter (ADD) is in the range of greater than 3 diopters and equal to or less than 14 diopters;
[0374] - The additional diopter (ADD) is in the range of greater than 5 diopters and equal to or less than 13 diopters;
[0375] - The additional diopter (ADD) is in the range of greater than 6 diopters and equal to or less than 12 diopters.
[0376] Preferably, within the stamping region, the surface power differs from the surface power of a lens surface outside the stamping region, which includes an additional coating, and the difference in surface power is preferably within at least one range selected from:
[0377] - The difference in surface diopter is within the range of greater than 6 diopters and equal to or less than 12 diopters;
[0378] - The difference in surface diopter is greater than 7 diopters and equal to or less than 11 diopters;
[0379] - The difference in surface diopter is in the range of greater than 8 diopters and equal to or less than 10 diopters.
[0380] Preferably, a further coating composition is applied to the coating, said further coating composition being the outermost coating composition and selected from the group consisting of:
[0381] - Hard coating composition
[0382] -The coating composition preferably has a refractive index difference of at least 0.01 with the coating.
[0383] -The coating composition and the hard coating composition, wherein the hard coating composition is the outermost layer.
[0384] The advantage of applying an additional coating composition (e.g., a hard coating composition that produces a hard coating upon curing) is that it has an outermost coating to protect the coating, and at least one of the following can be applied to obtain a high-quality coated lens:
[0385] - Anti-reflective coating
[0386] -Anti-reflective coating and anti-fog coating, with the anti-fog coating being its outermost layer.
[0387] -Anti-reflective coating and a cleaning coating, which is its outermost layer.
[0388] Preferably, the additional coating is adapted to the coating.
[0389] Preferably, the stamping portion provides additional focal density to the additional coating, the additional focal density being selected from at least one of the following ranges:
[0390] - The additional diopter (ADD) is in the range of greater than 6 diopters and equal to or less than 12 diopters;
[0391] - The additional diopter (ADD) is in the range of greater than 7 diopters and equal to or less than 11 diopters;
[0392] - The additional diopter (ADD) is in the range of greater than 8 diopters and equal to or less than 10 diopters.
[0393] Preferably, the method includes at least the following steps in a given order:
[0394] (a) Applying the coating composition to at least one of the following:
[0395] -The front surface of the lens substrate.
[0396] -The rear surface of the lens substrate,
[0397] (b) Applying the surface of the impression to at least one of the following:
[0398] - Including the front surface of the coating composition, and
[0399] -The rear surface including the coating composition,
[0400] The coating composition is thus stamped between at least one of the following:
[0401] -The front surface and the surface of the impression, and
[0402] -The rear surface and the surface of the impression.
[0403] or
[0404] (a') Apply the coating composition to the surface of the mold.
[0405] (b') Applying at least one of the front surface and the rear surface of the lens substrate to the surface of the impression comprising the coating composition.
[0406] The coating composition is thus stamped between at least one of the following:
[0407] -The front surface and the surface of the impression.
[0408] -The rear surface and the surface of the impression.
[0409] (c) and (c') pre-cur the coating composition to produce a pre-cured coating.
[0410] (d) and (d') remove the impression from the pre-cured coating.
[0411] (e) and (e') cure the pre-cured coating to produce a coating, the coating including a stamped portion.
[0412] The thickness of the coating can be affected by the following:
[0413] a) Geometry of the stamping section
[0414] b) Viscosity of the coating composition
[0415] c) Total load (weight of impression / lens and additional pressing force) and time
[0416] d) The difference in surface curvature between the lens substrate and the mold.
[0417] The surface area to be covered by the coating composition is affected by the following:
[0418] a) Volume of the coating composition
[0419] b) Total load and time
[0420] c) Viscosity of the coating composition
[0421] d) The base arc of the surface; the steeper the base arc, the more difficult it is to cover a large area.
[0422] From a process perspective, once the geometry of the stamping part is determined, the next step is to define an optimized coating thickness, which is achieved by combining factors such as viscosity, weight load and time, and volume of the coating composition.
[0423] The mold, structured or shaped to provide a stamping portion to the adjacent surface of the coating, or at least the surface of the mold, is preferably based on a material with high thermal stability, high UV durability, and high transparency. The surface of the mold should exhibit low water absorption, solvent resistance, and low chemical reactivity to facilitate easy removal of the mold from the adjacent surface of the aforementioned coating composition. The mold can be any type of material that can be formed to have a low surface roughness (Ra < 1 μm), preferably an optically transparent plastic.
[0424] The mold component can be thermosetting or thermoplastic. For thermosetting, the mold is preferably produced by casting and molding processes, and for thermoplastic, the mold is preferably produced by injection molding processes.
[0425] For the mold providing the stamping portion, the structure of the stamping portion can be produced by casting or injection molding of the mold, or separately by other processes (i.e., laser engraving and single-point diamond machining).
[0426] The impression produced by the above process preferably does not have residual chemical functional groups, such as C=C, -COOH, -OH, -CONH2, -SH, -CO-, -COH, -SO3H, -NH2.
[0427] The impression preferably has a water absorption rate in the range of 0% to 0.5%, more preferably in the range of 0% to 0.1%, and most preferably in the range of 0% to 0.01%.
[0428] The mold preferably has high transmittance in the previously described UV wavelengths, more preferably higher than 50%, and most preferably higher than 80%.
[0429] For example, the structured or shaped mold, or at least the surface of the mold, can be based on a cyclic block copolymer, such as ViviOn (CBC), which is commercially available from USI Corporation.
[0430] According to the present invention, a method for manufacturing a coated lens includes at least the following steps:
[0431] - Stamping the first coating composition, thereby transferring at least one of the second coating composition and the second coating to the first coating composition.
[0432] The method for manufacturing coated lenses is characterized by the following steps:
[0433] - Stamping the first coating composition, thereby transferring at least one of the second coating composition and the second coating to the first coating composition, such that, in the domain of the stamping portion, the surface power is different from the surface power of the lens surface outside the domain of the stamping portion, which includes the first coating composition and the second coating composition and at least one of the second coating.
[0434] Preferably, the difference in surface foci is selected from at least one range of the following:
[0435] - The difference in surface diopter is within the range of greater than 6 diopters and equal to or less than 12 diopters;
[0436] - The difference in surface diopter is greater than 7 diopters and equal to or less than 11 diopters;
[0437] - The difference in surface diopter is in the range of greater than 8 diopters and equal to or less than 10 diopters.
[0438] The method for manufacturing coated lenses is characterized by the following steps:
[0439] - Stamping a first coating composition, thereby transferring at least one of a second coating composition and a second coating to the first coating composition, such that the stamping portion includes one or more annular structures.
[0440] The domain, surface foci, and ring structure are preferably as described above.
[0441] Regarding the first coating composition, the foregoing description of the coating composition shall apply. Regarding the stamping method of the coating composition and the resulting stamped portion, the foregoing description shall also apply. The second coating is preferably a hard coating.
[0442] Preferably, since the stamping portion provides surface power to the lens surface (i.e., the front and / or rear surfaces of the coated lens) including the second coating, preferably a hard coating, within the domain of the stamping portion, the surface power differs from the surface power of the lens surface outside the domain of the stamping portion, and the difference in surface power is preferably within at least one range selected from:
[0443] - The difference in surface diopter is within the range of greater than 6 diopters and equal to or less than 12 diopters;
[0444] - The difference in surface diopter is greater than 7 diopters and equal to or less than 11 diopters;
[0445] - The difference in surface diopter is in the range of greater than 8 diopters and equal to or less than 10 diopters.
[0446] As mentioned above, at least one of the following may be further applied or deposited on it:
[0447] - Anti-reflective coating
[0448] -Anti-reflective coating and anti-fog coating, with the anti-fog coating being its outermost layer.
[0449] -Anti-reflective coating and a cleaning coating, which is its outermost layer.
[0450] Preferably, the method includes at least the following steps:
[0451] (a) Applying the first coating composition to at least one of the following:
[0452] -The front surface of the lens substrate.
[0453] -The rear surface of the lens substrate,
[0454] (b) Applying an impression comprising another coating to at least one of the following:
[0455] -The front surface including the first coating composition,
[0456] -The rear surface including the first coating composition,
[0457] This process involves stamping the coating composition and transferring the other coating onto the coating composition.
[0458] or
[0459] (a') Applying the first coating composition to the surface of the mold, the surface of the mold comprising another coating.
[0460] (b') Applying at least one of the front surface and the rear surface of the lens substrate to the surface of the impression comprising the second coating composition or the second coating.
[0461] This process involves stamping the coating composition and transferring the second coating composition or the second coating onto the first coating composition.
[0462] (c)(c') Curing the first and second coating compositions to produce the first and second coatings,
[0463] (d)(d') Remove the mold from the second coating.
[0464] In the attached diagram:
[0465] Figure 1 A coated single-vision lens with multiple annular focusing structures is shown according to an embodiment of the present invention.
[0466] Figure 2 It shows according to Figure 1 A cross-sectional view of the coated single-vision lens is provided to illustrate how to determine the width of the annular focusing structure, the pitch between two adjacent annular focusing structures, and the width of the central clear zone.
[0467] Figure 3 A cross-sectional view of a coated lens according to Example 19 of the present invention is shown, wherein 1 is a lens substrate, 2 is a coating based on a coating composition comprising an epoxide component and an acrylate component, and 3 is a hard coating, an anti-reflective coating, and a cleaning coating not shown.
[0468] about Figure 1 and Figure 2Exemplary embodiments of the present invention are described, and these figures illustrate a coated single-vision lens 100. The coated single-vision lens 100 includes a central region of clarity 110. In this embodiment, the central region of clarity 110 has an optical power designed to correct the wearer's existing myopia. In this exemplary embodiment, the coated single-vision lens 100 further includes five circular focusing structures 101 to 105 having equal cross-sections. A circle refers to an annulus having a circular outline in a front view.
[0469] Circular focusing structures 101 to 105 are formed to provide an additional 12 diopters of optical power compared to the optical power of the central clear zone 110. This additional optical power is perceived as blurry by the wearer and has been demonstrated, for example, in: X.Li, C.Ding, Y.Li, EW:Lim, Y.Gao, B.Fermigier, A.Yang, C.Chen, J.Bao, Influence of Lenslet Configuration on Short-Term Visual Performance in Myopia ControlSpectacle Lenses, Front. Neurosci. 2021, 15:667329, doi:10.3389 / fnins.2021.667329. This additional optical power slows the progression of myopia in the wearer.
[0470] Figure 1 and 2 The coated single-vision lens 100 shown has a diameter of 7 cm. Therefore, Figure 1 The coated lens 100 requires an edge-grinding process for fitting into a corresponding eyeglass frame. The coated single-vision lens 100 includes five circular focusing structures 101 to 105. The circular focusing structures 101 to 105 are arranged co-centered toward the optical center of the coated single-vision lens 100. Furthermore, the circular focusing structure 101 surrounds a central clear region 110, the circular width cw110 of which is 7.0 mm. The width w101 of the circular focusing structure 101 is 0.5 mm. Adjacent circular structures 102 are co-centered with the inner circular structures 101 surrounding the circular central clear region 110, with a pitch p101 of 1.0 mm. The ratio of width w101 to pitch p101 results in a length-based fill factor of 50.0% and a surface-based fill factor of 46.9%.
[0471] Figure 2A cross-sectional view of the coated single-vision lens 100 is shown. The front surface 131, which is the outermost surface of the coating, and the front surface 133 of the lens substrate of the coated single-vision lens 100 are spherical. Within the scope of the invention, the shapes of the front surfaces 131 and 133 of the coated single-vision lens 100 are not limited to spherical shapes; they can also be aspherical, toric, non-toric, or even freeform to meet the individual needs of the wearer.
[0472] Figure 2 This demonstrates how to determine the inner starting point io101 and the outer starting point oo101 of the circular focusing structure 101, the widths w101 to w103 of the circular focusing structure, the pitch p101 between two adjacent circular focusing structures, and the width cw110 of the central sharp region. For simplicity, [the text is incomplete and ends abruptly]. Figure 1 Compared to the five circular focusing structures 101 to 105 shown, Figure 2 Only three circular focusing structures 101 to 103 are shown.
[0473] For the circular focusing structure 101, the determination of the inner and outer starting points of the circular focusing structure is explained exemplarily. The inner starting point io101 of the circular focusing structure 101 is the point directly adjacent to the central clear area 110. The outer starting point oo101 of the circular focusing structure 101 is the point radially arranged from the inner starting point io101 and directly adjacent to the peripheral clear area 120.
[0474] The width w101 of the circular focusing structure 101 is the radial distance between the inner starting point io101 and the outer starting point oo101. Accordingly, the widths w102 and w103 are determined using the inner starting points io102 and io103 and the outer starting points oo102 and oo103.
[0475] The pitch p101 of the circular focusing structure 101 is the radial distance between the inner starting point io101 of the circular focusing structure 101 and the inner starting point io102 of the circular focusing structure 102. Accordingly, the pitch w102 is determined using the inner starting points io102 and io103.
[0476] The width cw110 of the central clear zone of the coated single-vision lens 100 is the diameter of the central clear zone 110.
[0477] according to Figure 1 and 2 The coated single-vision lens 100 of the embodiment discloses a central clear zone width cw110, which provides better reception response for the wearer compared to the prior art. Furthermore, the length-based fill factor lf101 and pitch p101 are designed to achieve better wearer comfort and reception response compared to the prior art.
[0478] In summary, the design features of the coated lens 100 with specific characteristics, wearer satisfaction, and visual acuity when viewed through the peripheral vision of the lens are as follows:
[0479] -Pitch width: 1mm
[0480] - Cylinder width: 0.5mm
[0481] -ADD focal length: 8D
[0482] - Diameter of the clear area: 9.4mm
[0483] - Length-based fill factor: 50%
[0484] - Wearer satisfaction (scale 1-10, where participants in the study rated the design feature on a scale of 1 to 10, where 10 equals the best possible wearability of the coated lens (e.g., a length-based fill factor of 0%), and 1 equals the worst possible wearability of the coated lens (e.g., a length-based fill factor of 100%). A wearability satisfaction score greater than or equal to 4.0 was considered sufficient so that children might accept such lenses with the stated wearability satisfaction and might not tend to discard such coated lenses): 6.1
[0485] - Visual acuity at 20°: 0.0 log MAR.
[0486] Manufacturing of coated lenses
[0487] Examples 1 to 6
[0488] A transparent mold comprising a structure formed by precision machining into a recess in the concave surface of the transparent mold is provided. The concave surface of the thus obtained transparent mold is configured to provide five annular focusing structures to a coating composition. Each annular focusing structure forms a ring of successively connected small lenses on the coating composition. The transparent mold is made of ViviOn, a cyclic block copolymer from Taiwan Polymer Corporation. TM Made of 1325. The concave radius of the transparent mold is 175mm.
[0489] The coating composition comprising 58 g of trimethylolpropane triglycidyl ether, 38 g of pentaerythritol tetraacrylate, and 4 g of triarylsulfonium hexafluorophosphate (50% in propylene carbonate) was stirred until homogeneous. Coating compositions of the corresponding volumes given in the table below were applied as droplets to the concave surface of the impression. The front surface of the corresponding lens substrate, as given in the table below, was placed on the coating composition on the impression. The radius of the convex front surface of the corresponding lens substrate was 175 mm. A pressing force as given in the table below was applied to the rear surface of the corresponding lens substrate, thereby spreading the coating composition to cover the entire convex front surface of the corresponding lens substrate and fill the recesses in the concave surface of the transparent impression. After UV pre-curing of the coating composition through the impression using a Delorlux 20 LED curing lamp at a wavelength of 365 nm with the times and UV doses given in the table below, the impression was separated from the thus coated lens. The resulting coated lens included at least one annular focusing structure in the form of a protrusion extending from the outermost surface of the pre-cured coating composition. The pre-cured coating composition was heat-cured at 100°C for 2 hours.
[0490]
[0491] The coated lens thus obtained is further coated with a primer coating composition on the outermost surface of the coating included in the dip coating on the rear surface of the lens substrate and the front surface of the corresponding lens substrate.
[0492] The coated lens thus obtained is further coated with a hard coating composition for dip coating (e.g., the hard coating composition according to Example 2 of EP 2 578649 A1), and the primer coating composition and the hard coating composition are heat-cured at 110°C for 3 hours, thereby producing a primer coating thickness of 0.5 μm and a hard coating thickness of 2.0 μm.
[0493] In a vacuum, an anti-reflective coating is deposited onto the thus-obtained coated lens, resulting in a five-layer stack, which, starting from the outermost surface of each hard coating, consists of SiO2 (30 nm), CrO2 (30 nm), SiO2 (20 nm), CrO2 (60 nm), and SiO2 (90 nm).
[0494] Finally, the coated lens thus obtained is coated on each outermost stack of the antireflective coating with COTECH GmbH's Cotec 300+ clean coating composition to produce a 1 nm thick clean coating.
[0495] Examples 7 to 12
[0496] A transparent mold comprising a structure formed by precision machining into a recess within a convex surface of the transparent mold. The convex surface of the thus obtained transparent mold is configured to provide at least one annular focusing structure to a coating composition. The transparent mold is made of ViviOn, a cyclic block copolymer from Taiwan Polymer Corporation. TM Made of 1325. The convex radius of the transparent mold is 175mm.
[0497] DELO PHOTOBOND PS4130 pressure-sensitive acrylic adhesive from Delolo was applied as a coating composition in droplet form at a given volume to the recessed surface of the corresponding lens substrate, the volume and the corresponding lens substrate being given in the table below. The radius of the recessed surface of the corresponding lens substrate was 175 mm. A pressing force, as given in the table below, was applied to the opposite surface of the clear impression, i.e., to the surface of the clear impression excluding the structure, thereby spreading the coating composition to cover the entire recessed surface of the corresponding lens substrate. The coating composition was UV pre-cured through the impression using a Delolo LED curing lamp (Delolux 20) at a wavelength of 365 nm for the time and UV dose given in the table below, after which the impression was separated from the thus coated lens. The resulting coated lens included at least one annular focusing structure in the form of a protrusion extending from the outermost surface of the pre-cured coating composition. The pre-cured coating composition was heat-cured at 100°C for 2 hours.
[0498]
[0499] The coated lens thus obtained is further coated with a primer coating composition on the outermost surface of the coating included in the dip coating on the front surface and the corresponding rear surface of the lens substrate.
[0500] The coated lens thus obtained is further coated with a hard coating composition for dip coating (e.g., the hard coating composition according to Example 2 of EP 2 578649 A1), and the primer coating composition and the hard coating composition are heat-cured at 110°C for 3 hours, thereby producing a primer coating thickness of 1.5 μm and a hard coating thickness of 3.0 μm.
[0501] In a vacuum, an anti-reflective coating is deposited onto the thus-obtained coated lens, resulting in a five-layer stack, which, starting from the outermost surface of each hard coating, consists of SiO2 (30 nm), CrO2 (30 nm), SiO2 (20 nm), CrO2 (60 nm), and SiO2 (90 nm).
[0502] Finally, the coated lens thus obtained is coated on each outermost stack of the antireflective coating with COTECH GmbH's Cotec 300+ clean coating composition to produce a 2nm thick clean coating.
[0503] Examples 13 to 18
[0504] The coated lenses according to Examples 13 to 18 were prepared as the coated lenses according to Examples 1 to 6, except that instead of a primer coating composition and a hard coating composition, only the hard coating composition (e.g., the hard coating composition according to Example 2 of EP 2 578 649A1) was applied to the obtained coated lens by dip coating, that is, applied to the outermost surface of the coating included on the rear surface and the front surface of the respective lens substrate. The hard coating composition was heat-cured at 110°C for 3 hours to produce a hard coating with a thickness of 1.2 μm on the front and rear surfaces of the resulting coated lens.
[0505] Example 19
[0506] The hard coating composition according to Example 2 of EP 2 578 649 A1 was applied by spin coating to the concave surface of the transparent impression provided according to Examples 1 to 6. The applied hard coating composition was pre-cured at 60°C for 10 minutes, thereby producing a pre-cured hard coating with a thickness of 2.7 μm, which does not take into account the filling of the concave portion in the concave surface of the transparent impression.
[0507] The coating composition, comprising 58g trimethylolpropane triglycidyl ether, 38g pentaerythritol tetraacrylate, and 4g triarylsulfonium hexafluorophosphate (50% in propylene carbonate), was stirred until homogeneous. 0.7ml of the coating composition was applied dropwise to the pre-cured hard coating. The front surface of a lens substrate with a front surface radius of 175mm (based on 1.60MR-8 (uncut lens)) was placed on the coating composition. A pressing force of 400g was applied to the rear surface of the lens substrate, thereby spreading the coating composition to cover the entire surface of the pre-cured hard coating. A Deloloux 20 LED curing lamp was used, with a wavelength of 365nm for 80s and 10.5J / cm². 2 After UV pre-curing of the coating composition by means of a UV dose through an imprint, the imprint is separated from the lens thus coated. The resulting coated lens includes at least one annular focusing structure in the form of a protrusion extending from the outermost surface of the pre-cured hard coating composition. The pre-cured coating composition is then heat-cured at 100°C for 2 hours.
[0508] The hard coating composition according to Example 2 of EP 2 578 649 A1 was applied to the rear surface of the lens substrate by spin coating and thermally cured at 110°C for 3 hours, thereby producing a hard coating with a thickness of 3.0 μm.
[0509] The anti-reflective coating and cleaning coating of Examples 1 to 6 are applied to both the front and back surfaces of the resulting coated lens.
[0510] Example 20
[0511] The coated lens according to Example 20 is prepared as the coated lens according to Example 19, except that the convex surface of the lens substrate includes four concave rings, each ring having concave portions that are sequentially connected. The concave portions in the convex surface of the lens substrate are formed by a molding process.
[0512] Examples 21 to 26
[0513] A transparent mold including a smooth concave surface is provided; that is, a transparent mold with a concave surface but no structure is provided. The transparent mold is made of ViviOn, a cyclic block copolymer from Taiwan Polymer Corporation. TM Made of 1325. The concave radius of the transparent mold is 175mm.
[0514] DELO PHOTOBOND PS4130 pressure-sensitive acrylic adhesive from Delolo was applied as the first coating composition in droplet form to the smooth concave surface of a transparent mold at the corresponding volumes given in the table below for coating composition 1. The front surface of the corresponding lens substrate, as given in the table below, was placed on the coating composition on the mold. The radius of the convex front surface of the corresponding lens substrate was 175 mm. The convex front surface of the lens substrate comprised four concave rings, with the concave portions in each ring forming successively connected concave portions. The concave portions in the convex front surface of the lens substrate were formed via a molding process. A pressing force as given in the table below was applied to the rear surface of the corresponding lens substrate, thereby causing the coating composition to spread to cover the entire convex front surface of the corresponding lens substrate and fill the concave portions in the convex surface of the corresponding lens substrate. Using a Delolo LED curing lamp (Delolux 20) from Delolo, the coating composition 1 was UV pre-cured through the mold at a wavelength of 365 nm for the time and UV dose given in the table below for coating composition 1. After this process, the mold was separated from the thus coated lens.
[0515] The second coating composition, comprising 58 g of trimethylolpropane triglycidyl ether, 38 g of pentaerythritol tetraacrylate, and 4 g of triarylsulfonium hexafluorophosphate (50% in propylene carbonate), was stirred until homogeneous. The corresponding volumes of the second coating composition given in the table below for coating composition 2 were applied in droplet form to the concave surface of the molds used in Examples 1 to 6.
[0516] The obtained coated lens was placed on the front surface (i.e., the outermost surface of the pre-cured coating composition 1) onto the structured concave surface of the transparent mold used in Examples 1 to 6, with the coating composition 2 applied. A pressing force, as given in the table below, was applied to the rear surface of the coated lens, i.e., to the corresponding lens substrate, thereby causing the coating composition 2 to spread to cover the entire front surface of the coated lens and fill the recesses in the concave surface of the transparent mold. The coating composition 2 was UV pre-cured through the mold using a Delorlux 20 LED curing lamp at a wavelength of 365 nm for the time and UV dose given in the table below, and then the mold was separated from the thus-coated lens. The resulting coated lens included at least one annular focusing structure in the form of a protrusion extending from the outermost surface of the pre-cured coating composition 2. The pre-cured coating compositions 1 and 2 were heat-cured at 100°C for 2 hours.
[0517]
[0518]
[0519] The primer coating composition, hard coating composition, anti-reflective coating, and cleaning coating, as described in Examples 1 to 6, are applied to the front and back surfaces of the obtained coated lens.
[0520] Examples 27 to 32
[0521] The coated lenses according to Examples 27 to 32 are obtained as those according to Examples 21 to 26, except that only coating composition 1 (DELO PHOTOBOND PS4130) is used instead of coating composition 1 and coating composition 2.
[0522] Examples 33 to 38
[0523] The coated lenses of Examples 33 to 38 are prepared as those of Examples 21 to 26, except that the convex surface of the lens substrate includes four concave rings, each ring having concave portions formed in a sequentially connected manner. The concave portions in the convex surface of the lens substrate are formed by a molding process.
[0524] Examples 39 to 44
[0525] Transparent molds as shown in Examples 1 to 6 are provided. Additionally, another transparent mold including a smooth concave surface is provided; that is, a transparent mold with a concave surface but no structure is provided. The transparent mold is made of ViviOn, a cyclic block copolymer from Taiwan Polymer Corporation. TM Made of 1325. The concave radius of the transparent mold is 175mm.
[0526] DELO PHOTOBOND PS4130 pressure-sensitive acrylic adhesive from Deloro was applied as the first coating composition in droplet form to the structured concave surface of the transparent mold used in Examples 1 to 6 at the corresponding volumes given in the table below for coating composition 1. The front surface of the corresponding lens substrate, as given in the table below, was placed on the coating composition on the mold. The radius of the convex front surface of the corresponding lens substrate was 175 mm. A pressing force as given in the table below was applied to the rear surface of the corresponding lens substrate, thereby causing the coating composition to spread to cover the entire convex front surface of the corresponding lens substrate and fill the concave portion of the concave surface of the transparent mold. Using a Deloro LED curing lamp (Delolux 20), the coating composition 1 was UV pre-cured through the mold at a wavelength of 365 nm for the time and UV dose given in the table below for coating composition 1. The mold was then separated from the thus coated lens. The coated lens included protrusions extending beyond the outermost surface of the pre-cured coating composition 1.
[0527] The second coating composition, comprising 58 g of trimethylolpropane triglycidyl ether, 38 g of pentaerythritol tetraacrylate, and 4 g of triarylsulfonium hexafluorophosphate (50% in propylene carbonate), is stirred until homogeneous. The corresponding volumes of the second coating composition given in the table below for coating composition 2 are applied in droplet form to the smooth concave surface of the previously described mold.
[0528] The obtained coated lens is placed on the front surface (i.e., the outermost surface of pre-cured coating composition 1) onto the smooth concave surface of coating composition 2 applied to a clear mold. A pressing force, as given in the table below, is applied to the rear surface of the coated lens, i.e., to the corresponding lens substrate, thereby causing coating composition 2 to spread to cover the entire front surface of the coated lens, including the protrusions obtained by coating composition 1. After UV pre-curing of coating composition 2 through the mold using a Delolox 20 LED curing lamp at a wavelength of 365 nm with the times and UV doses given in the table below, the mold is separated from the thus-coated lens. The resulting coated lens includes at least one annular focusing structure, which is concealed within the pre-cured coating composition 2 in the form of a protrusion of pre-cured coating composition 1. Pre-cured coating compositions 1 and 2 are heat-cured at 100°C for 2 hours.
[0529]
[0530]
[0531] The primer coating composition, hard coating composition, anti-reflective coating, and cleaning coating, as described in Examples 1 to 6, are applied to the front and back surfaces of the obtained coated lens.
[0532] Examples 45 to 50
[0533] The coated lenses according to Examples 38 to 43 are obtained as the coated lenses according to Examples 32 to 37, except that coating composition 1 is used instead of coating composition 2.
[0534] Comparison Example 1
[0535] Provide transparent prints as shown in Examples 1 through 6.
[0536] 0.8 ml of the hard coating composition according to Example 2 of EP 2 578 649 A1 was applied in droplet form to the concave surface of a clear impression. A convex surface of a lens substrate with a front surface radius of 175 mm (based on 1.60MR-8 (uncut lens)) was placed on the hard coating composition. The hard coating composition was spread to cover the entire surface of the lens substrate and fill the concave portion of the clear impression. After heat curing the hard coating composition at 100°C for 3 hours, the impression was separated from the hard-coated lens. The resulting coated lens included at least one annular focusing structure in the form of a protrusion extending from the outermost surface of the hard coating.
[0537] Comparison Example 2
[0538] The lens coated according to Comparative Example 2 is obtained as the lens coated in Example 2, except that the primer coating composition and hard coating composition of Example 2 are not applied.
[0539] Comparison Example 3
[0540] The coated lens of Comparative Example 3 was obtained as the coated lens of Example 2, except that the coating composition applied to the concave surface of the transparent impression in droplet form contained 9.5 g of trimethylolpropane triglycidyl ether, 86.5 g of pentaerythritol tetraacrylate and 4 g of triarylsulfonium hexafluorophosphate (50% in propylene carbonate).
[0541] Comparison Example 4
[0542] The lens coated in Comparative Example 4 was obtained as in Example 3, the difference being that the transparent impression was based on LEXAN polycarbonate from Saudi Basic Industries Corporation (SABIC). TM Resin OQ3820.
[0543] Comparative Example 5, Stamping Coating
[0544] Provide transparent prints as shown in Examples 1 through 6.
[0545] A coating composition comprising 58 g of trimethylolpropane triglycidyl ether, 38 g of pentaerythritol tetraacrylate, and 4 g of triarylsulfonium hexafluorophosphate (50% in propylene carbonate) was stirred until homogeneous and applied to the front surface of a 1.60MR-8 (uncut lens) substrate with a convex front surface radius of 175 mm to a thickness of 40 μm. The coating composition was cured using a DELOLUX 20 LED curing lamp with a wavelength of 365 nm at 10.5 J / cm². 2 The UV dose was pre-cured for 80 seconds, followed by heat curing at 100°C for 2 hours. The coated front surface of the resulting coated lens was placed and pressed against the concave surface of a clear impression under a pressure of 1 MPa and an application temperature of 80°C. The coated lens and the impression were separated, and the coating as described in Examples 1 to 6 was applied to the front and rear surfaces of the resulting coated lens.
[0546] Characterization of II-coated lenses
[0547]
[0548]
[0549] The appearance of the coated lens was determined by visual inspection, based on the examples and comparative examples.
[0550] The adhesion between the coating and the coated lens was evaluated using a cross-cut test. This test involves applying pressure-sensitive adhesive tape (3M Scotch 600) to two cuts made in the coating and substrate and then removing it. The cuts were made using a blade tool with six parallel blades, creating 25 1mm x 1mm grids through vertical cutting. Grading was based on the percentage of delamination area relative to the grid area, according to the BYK Gardner catalog "QC solutions for coatings and plastics," 2018, page 158. If the delamination area was greater than 5%, the adhesion was considered unacceptable.
Claims
1. A coated spectacle lens comprising a coating, said coating being based on a coating composition, Its features are, The coating composition is shaped or structured prior to curing to produce a stamped portion, and the coating composition comprises at least one component selected from the group consisting of at least one epoxide component and at least one (meth)acrylate component. The stamping portion of the coating includes one or more annular focusing structures.
2. The coated spectacle lens according to claim 1, characterized in that, The one annular focusing structure has a corresponding width (w101, w102, w103, ...) or the plurality of annular focusing structures have corresponding widths (w101, w102, w103, ...), and at least one additional feature selected from the group consisting of: (i) A central clear region (110, 210, ...), the central clear region having a central clear region width (cw110, cw210, ...) in the range of 6 mm to 9.4 mm, and the width (w101, w102, ...) being equal to or less than 0.7 mm; (ii) The widths (w101, w102, w103, ...) are less than 0.5 mm; (iii) Surface-based fill factors (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) in the range of 0.6 mm to 0.7 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 17% and equal to or less than 70%. (iv) Surface-based fill factors (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) in the range of 0.5 mm to 0.6 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 15% and equal to or less than 60%. (v) Surface-based fill factor (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) less than 0.5 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 6% and equal to or less than 50%.
3. The coated spectacle lens according to claim 2, characterized in that, The widths (w101, w102, w103) are within at least one range selected from the group consisting of the following: (i) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.7 mm; (ii) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.7 mm; (iii) The width (w101, w102, w103, ...) is equal to or less than 0.6 mm; (iv) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.6 mm; (v) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.6 mm; (vi) The width (w101, w102, w103, ...) is equal to or less than 0.5 mm; (vii) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.5 mm; (viii) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.5 mm.
4. The coated spectacle lens according to any one of claims 2 and 3, characterized in that, The width of the central clear area (cw110, cw210, ...) is within at least one range selected from the following group of ranges: (i) The width of the central clear area (cw110, cw210, cw310, ...) is greater than 6 mm and equal to or less than 7 mm; (ii) The width of the central clear area (cw110, cw210, cw310, ...) is greater than 7 mm and equal to or less than 9.4 mm.
5. The coated spectacle lens according to any one of claims 1 to 3, characterized in that, Compared to the central clear area (110, 210, ...), the at least one annular focusing structure (101, 102, 103, ...) provides additional focal length (ADD) in at least one range selected from the following range groups: (i) The additional diopter (ADD) is in the range of greater than 6 diopters and equal to or less than 12 diopters; (ii) The additional diopter (ADD) is in the range of greater than 7 diopters and equal to or less than 11 diopters; (iii) The additional diopter (ADD) is in the range of greater than 8 diopters and equal to or less than 10 diopters.
6. The coated spectacle lens according to claim 1, characterized in that, The coating composition comprises at least one epoxide component and at least one (meth)acrylate component in a weight ratio selected from at least one of the following ranges: - The weight ratio of the epoxide component to the (meth)acrylate component ranges from 0.64 to 4.
3. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.7 to 4.
1. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.8 to 4.
0. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 1.0 to 3.
0.
7. The coated spectacle lens according to any one of claims 1 and 6, characterized in that, The coating composition comprises at least one epoxide component in a total amount selected from at least one of the following ranges: - The total amount is in the range of 39% to 81% by weight. - The total amount is in the range of 45% to 75% by weight. - The total amount is in the range of 50% to 70% by weight. - The total amount is in the range of 55% to 65% by weight. Each total amount of the at least one epoxide component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component. And the at least one (meth)acrylate component in a total amount selected from at least one of the following ranges: - The total amount is in the range of 19% to 61% by weight. - The total amount is in the range of 25% to 55% by weight. - The total amount is in the range of 30% to 50% by weight. - The total amount is in the range of 35% to 45% by weight. Each total amount of the at least one (meth)acrylate component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component.
8. The coated spectacle lens according to any one of claims 1 and 6, characterized in that, The coating composition has a viscosity in a range selected from at least one of the following: - The viscosity is in the range of 50 mPas to 600 mPas. - The viscosity is in the range of 100 mPas to 500 mPas. - The viscosity is in the range of 150 mPas to 400 mPas. - The viscosity is in the range of 250 mPas to 350 mPas. Each viscosity was determined using an Ubelot viscometer at an operating temperature within a range selected from at least one of the following: - The operating temperature ranges from -20°C to 100°C. - The operating temperature ranges from 0°C to 60°C. - The operating temperature ranges from 10°C to 40°C. - The operating temperature ranges from 17°C to 30°C.
9. The coated spectacle lens according to claim 7, characterized in that, The coating composition has a viscosity in a range selected from at least one of the following: - The viscosity is in the range of 50 mPas to 600 mPas. - The viscosity is in the range of 100 mPas to 500 mPas. - The viscosity is in the range of 150 mPas to 400 mPas. - The viscosity is in the range of 250 mPas to 350 mPas. Each viscosity was determined using an Ubelot viscometer at an operating temperature within a range selected from at least one of the following: - The operating temperature ranges from -20°C to 100°C. - The operating temperature ranges from 0°C to 60°C. - The operating temperature ranges from 10°C to 40°C. - The operating temperature ranges from 17°C to 30°C.
10. The coated spectacle lens according to claim 1, characterized in that, The coating has an indentation hardness selected from at least one of the following ranges: - The indentation hardness is in the range of 50 MPa to 600 MPa. - The indentation hardness is in the range of 100 MPa to 400 MPa. - The indentation hardness is in the range of 150 MPa to 350 MPa. - The indentation hardness is in the range of 200 MPa to 300 MPa.
11. The coated spectacle lens according to any one of claims 1 to 3, characterized in that, The coated spectacle lens includes an additional coating, which is the outermost coating and is selected from at least one of the following: - Hard coating - Coating based on the coating composition, - Based on the coating and hard coating of the composition, the hard coating is its outermost coating.
12. The coated spectacle lens according to claim 11, characterized in that, The additional coating is adapted to the stamping section.
13. A method for manufacturing coated spectacle lenses, characterized by the following steps: - Stamping a first coating composition, thereby transferring at least one of a second coating composition and a second coating to the first coating composition to obtain a stamped portion comprising one or more annular focusing structures, wherein the first coating composition comprises at least one component selected from the group consisting of at least one epoxide component and at least one (meth)acrylate component.
14. The method according to claim 13, characterized in that, The first coating composition comprises at least one epoxide component and at least one (meth)acrylate component in a weight ratio selected from at least one of the following ranges: - The weight ratio of the epoxide component to the (meth)acrylate component ranges from 0.64 to 4.
3. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.7 to 4.
1. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.8 to 4.
0. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 1.0 to 3.
0.
15. The method according to any one of claims 13 to 14, characterized in that, The first coating composition comprises at least one epoxide component in a total amount selected from at least one of the following ranges: - The total amount is in the range of 39% to 81% by weight. - The total amount is in the range of 45% to 75% by weight. - The total amount is in the range of 50% to 70% by weight. - The total amount is in the range of 55% to 65% by weight. Each total amount of the at least one epoxide component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component. And the at least one (meth)acrylate component in a total amount selected from at least one of the following ranges: - The total amount is in the range of 19% to 61% by weight. - The total amount is in the range of 25% to 55% by weight. - The total amount is in the range of 30% to 50% by weight. - The total amount is in the range of 35% to 45% by weight. Each total amount of the at least one (meth)acrylate component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component.
16. The method according to any one of claims 13 to 14, characterized in that, The first coating composition has a viscosity in a range selected from at least one of the following: - The viscosity is in the range of 50 mPas to 600 mPas. - The viscosity is in the range of 100 mPas to 500 mPas. - The viscosity is in the range of 150 mPas to 400 mPas. - The viscosity is in the range of 250 mPas to 350 mPas. Each viscosity was determined using an Ubelot viscometer at an operating temperature within a range selected from at least one of the following: - The operating temperature ranges from -20°C to 100°C. - The operating temperature ranges from 0°C to 60°C. - The operating temperature ranges from 10°C to 40°C. - The operating temperature ranges from 17°C to 30°C.
17. The method according to any one of claims 13 to 14, characterized in that, - The second coating composition is a hard coating composition. - The second coating is a hard coating.
18. The method according to any one of claims 13 to 14, characterized in that, The method includes the following additional steps: - Curing the first coating composition and the second coating composition to produce a coating and a hard coating.
19. The method according to claim 17, characterized in that, Within the domain of the stamping section, the stamping section provides surface power to the lens surface including the hard coating, which differs from the surface power of the lens surface outside the domain of the stamping section, the difference in surface power being within at least one range selected from: - The difference in surface diopter is greater than 6 diopters and equal to or less than 12 diopters; - The difference in surface diopter is greater than 7 diopters and equal to or less than 11 diopters; - The difference in surface diopter is within the range of greater than 8 diopters and equal to or less than 10 diopters.
20. A coated spectacle lens (100) comprising a coating based on a coating composition, characterized in that, The coating composition is shaped or structured prior to curing to produce a stamped portion. The coating composition comprises at least one component selected from the group consisting of at least one epoxide component and at least one (meth)acrylate component. The stamped portion includes one or more annular focused structures (101, 102, 103, ...), each having a corresponding width (w101, w102, w103, ...), and at least one additional feature selected from the group consisting of: (i) A central clear region (110, 210, ...), the central clear region having a central clear region width (cw110, cw210, ...) in the range of 6 mm to 9.4 mm, and the width (w101, w102, ...) being equal to or less than 0.7 mm; (ii) The widths (w101, w102, w103, ...) are less than 0.5 mm; (iii) Surface-based fill factors (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) in the range of 0.6 mm to 0.7 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 17% and equal to or less than 70%. (iv) Surface-based fill factors (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) in the range of 0.5 mm to 0.6 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 15% and equal to or less than 60%. (v) Surface-based fill factor (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) less than 0.5 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 6% and equal to or less than 50%.
21. The coated spectacle lens (100) according to claim 20, characterized in that, The widths (w101, w102, w103) are within at least one range selected from the group consisting of the following: (i) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.7 mm; (ii) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.7 mm; (iii) The width (w101, w102, w103, ...) is equal to or less than 0.6 mm; (iv) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.6 mm; (v) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.6 mm; (vi) The width (w101, w102, w103, ...) is equal to or less than 0.5 mm; (vii) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.5 mm; (viii) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.5 mm.
22. The coated spectacle lens (100) according to any one of claims 20 and 21, characterized in that, The width of the central clear area (cw110, cw210, ...) is within at least one range selected from the following group of ranges: (i) The width of the central clear area (cw110, cw210, cw310, ...) is greater than 6 mm and equal to or less than 7 mm; (ii) The width of the central clear area (cw110, cw210, cw310, ...) is greater than 7 mm and equal to or less than 9.4 mm.
23. The coated spectacle lens (100) according to any one of claims 20 and 21, characterized in that, Compared to the central clear area (110, 210, ...), the at least one annular focusing structure (101, 102, 103, ...) provides additional focal length (ADD) in at least one range selected from the following range groups: (i) The additional diopter (ADD) is in the range of greater than 6 diopters and equal to or less than 12 diopters; (ii) The additional diopter (ADD) is in the range of greater than 7 diopters and equal to or less than 11 diopters; (iii) The additional diopter (ADD) is in the range of greater than 8 diopters and equal to or less than 10 diopters.
24. The coated spectacle lens according to any one of claims 20 and 21, characterized in that, The coated spectacle lens includes at least one additional coating, said at least one additional coating being selected from the group consisting of: - Anti-reflective coating, - Anti-reflective coating and cleaning coating, - Anti-reflective coating and anti-fog coating.
25. A method for manufacturing a coated spectacle lens, the coated spectacle lens comprising a lens substrate and at least one coating, the method comprising at least the following steps in a given order: (a) Applying the coating composition to at least one of the following: - The front surface of the lens substrate - The rear surface of the lens substrate, (b) Applying the surface of the impression to at least one of the following: - Including the front surface of the coating composition, and - The rear surface including the coating composition, The coating composition is thus stamped between at least one of the following: - The front surface and the surface of the impression, and - The rear surface and the surface of the impression. or (a') Apply the coating composition to the surface of the mold. (b') Applying at least one of the front surface and the rear surface of the lens substrate to the surface of the impression comprising the coating composition. The coating composition is thus stamped between at least one of the following: - The front surface and the surface of the impression. - The rear surface and the surface of the impression. (c) and (c') pre-cur the coating composition to produce a pre-cured coating. (d) and (d') Remove the impression from the pre-cured coating. (e) and (e') cure the pre-cured coating to produce a coating. The mold is structured to provide (i) at least one protrusion, (ii) at least one recess, and (iii) at least one protrusion and at least one recess to the coating composition. (f) (f') Applying a further coating composition to the coating, the coating composition being a hard coating composition. (e) (e') Curing the hard coating composition to produce a hard coating, characterized in that, The coating composition comprises at least one component selected from at least one epoxide component and at least one (meth)acrylate component, and the impression is structured to provide the outermost surface of the hard coating with at least one protrusion (i), at least one recess (ii), at least one protrusion and at least one recess (iii) having corresponding widths in the form of one or more annular focused structures, and at least one additional feature selected from the group consisting of: (i) A central clear region (110, 210, ...), the central clear region having a central clear region width (cw110, cw210, ...) in the range of 6 mm to 9.4 mm, and the width (w101, w102, ...) being equal to or less than 0.7 mm; (ii) The widths (w101, w102, w103, ...) are less than 0.5 mm; (iii) Surface-based fill factors (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) in the range of 0.6 mm to 0.7 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 17% and equal to or less than 70%. (iv) Surface-based fill factors (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure of the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) in the range of 0.5 mm to 0.6 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 15% and equal to or less than 60%. (v) Surface-based fill factor (sf101, sf201), wherein the surface-based fill factor is defined as the ratio of the following surface areas: - Surface area of the innermost annular focusing structure among the plurality of annular focusing structures (101, 102, 103, ...) as well as - The sum of the surface area of the innermost annular focusing structure or the plurality of annular focusing structures (101, 102, 103, ...) and the area of the surrounding clear region (120), For the widths (w101, w102, w103, ...) of the plurality of annular focusing structures (101, 102, 103, ...) less than 0.5 mm, the surface-based fill factor (sf101, sf201) is in the range of greater than 6% and equal to or less than 50%.
26. The method according to claim 25, characterized in that, The widths (w101, w102, w103) are within at least one range selected from the group consisting of the following: (i) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.7 mm; (ii) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.7 mm; (iii) The width (w101, w102, w103, ...) is equal to or less than 0.6 mm; (iv) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.6 mm; (v) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.6 mm; (vi) The width (w101, w102, w103, ...) is equal to or less than 0.5 mm; (vii) The widths (w101, w102, w103, ...) are in the range of greater than 0.2 mm and equal to or less than 0.5 mm; (viii) The widths (w101, w102, w103, ...) are in the range of greater than 0.3 mm and equal to or less than 0.5 mm.
27. The method according to any one of claims 25 and 26, characterized in that, The width of the central clear area (cw110, cw210, ...) is within at least one range selected from the following group of ranges: (i) The width of the central clear area (cw110, cw210, cw310, ...) is greater than 6 mm and equal to or less than 7 mm; (ii) The width of the central clear area (cw110, cw210, cw310, ...) is greater than 7 mm and equal to or less than 9.4 mm.
28. The method according to any one of claims 25 to 26, characterized in that, Compared to the central clear area (110, 210, ...), the at least one annular focusing structure (101, 102, 103, ...) provides additional focal length (ADD) in at least one range selected from the following range groups: (i) The additional diopter (ADD) is in the range of greater than 6 diopters and equal to or less than 12 diopters; (ii) The additional diopter (ADD) is in the range of greater than 7 diopters and equal to or less than 11 diopters; (iii) The additional diopter (ADD) is in the range of greater than 8 diopters and equal to or less than 10 diopters.
29. The method according to claim 25, characterized in that, The coating composition comprises at least one epoxide component and at least one (meth)acrylate component in a weight ratio selected from at least one of the following ranges: - The weight ratio of the epoxide component to the (meth)acrylate component ranges from 0.64 to 4.
3. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.7 to 4.
1. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 0.8 to 4.
0. - The weight ratio of the epoxide component to the (meth)acrylate component is in the range of 1.0 to 3.
0.
30. The method according to any one of claims 25 and 29, characterized in that, The coating composition comprises at least one epoxide component in a total amount selected from at least one of the following ranges: - The total amount is in the range of 39% to 81% by weight. - The total amount is in the range of 45% to 75% by weight. - The total amount is in the range of 50% to 70% by weight. - The total amount is in the range of 55% to 65% by weight. Each total amount of the at least one epoxide component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component. And the at least one (meth)acrylate component in a total amount selected from at least one of the following ranges: - The total amount is in the range of 19% to 61% by weight. - The total amount is in the range of 25% to 55% by weight. - The total amount is in the range of 30% to 50% by weight. - The total amount is in the range of 35% to 45% by weight. Each total amount of the at least one (meth)acrylate component is based on the total weight of the sum of the at least one epoxide component and the at least one (meth)acrylate component.
31. The method according to any one of claims 25 and 29, characterized in that, The coating composition has a viscosity in a range selected from at least one of the following: - The viscosity is in the range of 50 mPas to 600 mPas. - The viscosity is in the range of 100 mPas to 500 mPas. - The viscosity is in the range of 150 mPas to 400 mPas. - The viscosity is in the range of 250 mPas to 350 mPas. Each viscosity was determined using an Ubelot viscometer at an operating temperature within a range selected from at least one of the following: - The operating temperature ranges from -20°C to 100°C. - The operating temperature ranges from 0°C to 60°C. - The operating temperature ranges from 10°C to 40°C. - The operating temperature ranges from 17°C to 30°C.
32. The method according to claim 30, characterized in that, The coating composition has a viscosity in a range selected from at least one of the following: - The viscosity is in the range of 50 mPas to 600 mPas. - The viscosity is in the range of 100 mPas to 500 mPas. - The viscosity is in the range of 150 mPas to 400 mPas. - The viscosity is in the range of 250 mPas to 350 mPas. Each viscosity was determined using an Ubelot viscometer at an operating temperature within a range selected from at least one of the following: - The operating temperature ranges from -20°C to 100°C. - The operating temperature ranges from 0°C to 60°C. - The operating temperature ranges from 10°C to 40°C. - The operating temperature ranges from 17°C to 30°C.