Angle-adjustable pouring hopper for mutual inductor machining
The angle-adjustable pouring hopper addresses inefficiencies in traditional equipment by controlling pouring direction and cleaning, improving speed and quality, and ensuring uniformity and cleanliness in transformer manufacturing.
Patent Information
- Application Number
- CN202411726298.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2024-12-31
AI Technical Summary
Traditional pouring equipment for transformer manufacturing has low efficiency, leads to material waste, difficulty in controlling pouring amount and direction, and is prone to bubbles and uneven pouring, with cleaning and maintenance being inconvenient and inefficient.
An angle-adjustable pouring hopper with an expansion mechanism, auxiliary mechanism, and motor-driven components to control pouring direction, improve pouring speed and quality, and facilitate cleaning and maintenance.
Achieves accurate pouring, reduces material waste, improves pouring speed and quality, and ensures uniformity and cleanliness of the final product, enhancing mechanical strength and electrical insulation performance.
Smart Images

Figure CN119230272A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mutual inductor processing equipment, in particular to an angle-adjustable pouring hopper for mutual inductor processing. Background Art
[0002] Instrument transformers are electrical devices that are mainly used in power systems to convert high voltage or large current into low voltage or small current for measurement, protection and control. They play a vital role in power systems because directly measuring high voltage or large current is both dangerous and inaccurate. Instrument transformers can isolate the measuring equipment from high voltage or large current and provide a safe working environment.
[0003] In the manufacturing process of transformers, pouring is one of the key process steps, and its quality directly affects the insulation performance and mechanical strength of the transformer. Traditional pouring equipment often has low pouring efficiency, serious material waste, and it is difficult to accurately control the pouring amount and direction. In addition, bubbles and uneven pouring are prone to occur during the pouring process, affecting the quality of the final product. The existing pouring hopper needs to add and adjust the casting material many times during the pouring process, which increases the workload and may introduce bubbles and impurities. At the same time, these devices are also inconvenient in cleaning and maintenance, and it is easy for the casting material to remain on the inner wall, affecting the smooth progress of subsequent production. Summary of the invention
[0004] The present invention provides an angle-adjustable pouring hopper for mutual inductor processing, which solves the problems mentioned in the above background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an angle-adjustable pouring hopper for mutual inductor processing, comprising an inner material pipe, the bottom inner surface of the inner material pipe is fixedly connected to a chassis, the chassis and the inner material pipe are arranged perpendicular to each other, a pouring pipe is fixedly connected through the lower surface of the chassis, three pouring pipes are arranged at fixed intervals around the central axis of the chassis, a connecting plate is symmetrically fixedly connected to the lower surface of the chassis, an axial rod is fixedly connected through the inner surface of the connecting plate, and one end of the axial rod away from the connecting plate is rotatably connected to a bearing rod, and also includes:
[0006] An expansion mechanism, the expansion mechanism is fixedly mounted on the inner material pipe, and the expansion mechanism is used to expand the space of the casting hopper;
[0007] An auxiliary mechanism, the auxiliary mechanism is fixedly installed inside the inner material tube, and the auxiliary mechanism is used to assist the expansion mechanism in working;
[0008] The expansion mechanism includes an outer material tube, which is configured as a circular tube. The inner surface of the outer material tube is sleeved on the outer surface of the inner material tube. The length of the outer material tube is equal to the length of the inner material tube. The outer material tube and the inner material tube are staggered. A slide groove is provided on the outer side surface of the inner material tube. Two slide grooves are provided at fixed intervals along the central axis of the inner material tube. A slider is initially slidably connected to the bottom of the slide groove. The outer end of the slider is fixedly connected to the inner surface of the bottom of the outer material tube. Adjustment grooves are symmetrically provided on the outer surface of the outer material tube. The cross-section of the adjustment groove is configured as a U-shape.
[0009] Preferably, a top cover is rotatably connected to the top inner surface of the outer material tube, a feed tube is fixedly connected through the upper surface edge of the top cover, the top cover is arranged above the inner material tube, and the top cover and the inner material tube are arranged perpendicular to each other.
[0010] Preferably, a telescopic rod is fixedly connected through the upper surface of the outer material tube, six telescopic rods are arranged at fixed intervals around the central axis of the outer material tube, a fixed seat is fixedly connected to the bottom of the telescopic rod, and an annular groove is horizontally opened on the outer surface of the bottom of the inner material tube, and the inner end of the fixed seat is slidably connected in the annular groove.
[0011] Preferably, a motor is fixedly mounted on the middle bottom surface of the chassis, and the output end of the motor is rotatably connected to a rotating rod, which passes through the chassis and is arranged inside the inner material tube. A socket hole is provided on the upper surface of the rotating rod, and a threaded rod is slidably connected in the socket hole up and down, and limiting grooves are symmetrically provided on the outer surface of the threaded rod, and the top of the threaded rod is fixedly connected to the middle bottom surface of the top cover.
[0012] Preferably, the top surface of the inner material tube is arranged in an inclined shape, and the edge of the top surface of the inner material tube is symmetrically fixedly connected with a support rod, and the end of the support rod away from the inner material tube is fixedly connected with a driving tube, and the driving tube is arranged above the rotating rod, and the inner surface of the driving tube is threadedly connected to the top outer surface of the threaded rod. The hopper can be installed on the pouring equipment through the outer end of the bearing rod, and the inclination angle of the hopper can be adjusted by rotating the axial rod on the bearing rod, thereby controlling the pouring direction of the hopper, so that the hopper can realize multi-directional pouring. After the pouring angle is adjusted, the outer material tube can be pushed to rotate on the inner material tube through the adjusting groove. Since the outer surface of the inner material tube is provided with a slide groove, a slider is provided in the slide groove, and the slider is fixedly connected to the bottom inner surface of the outer material tube, the outer material tube will also move upward relative to the inner material tube as the outer material tube rotates, thereby realizing the adjustment of the internal cavity of the inner material tube, controlling the size of the internal cavity of the inner material tube, and injecting the casting material into the hopper through the feeding pipe on the top cover.
[0013] Preferably, the auxiliary mechanism includes a mounting block, which passes through and is fixedly connected to the middle outer surface of the rotating rod, the mounting block is arranged in a wheel shape, the inner surface of the inner material tube is fitted with a scraper strip, the scraper strip is arranged in an inclined shape, the top of the scraper strip is fixedly connected to a first connecting rod, the bottom of the scraper strip is fixedly connected to a second connecting rod, the end of the first connecting rod away from the scraper strip is fixedly connected to the upper surface edge of the mounting block, and the end of the second connecting rod away from the scraper strip is fixedly connected to the lower surface edge of the mounting block.
[0014] Preferably, three scraper strips are arranged at fixed intervals around the central axis of the mounting block, and a scraper is fixedly connected to the top of the three scraper strips. The bottom surface of the scraper is fitted on the top surface of the inner material tube, and the outer surface of the scraper is penetrated by a limiting ring that is fixedly connected. The limiting ring is horizontally arranged, and the limiting ring and the inner material tube are arranged on the same central axis.
[0015] Preferably, buffer plates are symmetrically arranged on both sides of the scraper, and the buffer plates slide through the outer surface of the limiting ring, and the bottom surface of the buffer plate is attached to the top surface of the inner material tube. An elastic tube is fixedly connected to the side surface of the buffer plate close to the scraper, and the elastic tube is sleeved on the outside of the limiting ring. One end of the elastic tube away from the buffer plate is fixedly connected to the two side surfaces of the scraper. When the motor starts to drive the rotating rod to rotate, it will also drive the mounting block to rotate, thereby prompting the mounting block to drive the scraper strip to rotate on the inner wall of the inner material tube through the first connecting rod and the second connecting rod.
[0016] Preferably, the bottom inner surface of the inner material tube is slidably connected with a pressure plate, and the upper surface of the pressure plate is evenly penetrated with leakage holes, the middle part of the pressure plate is slidably sleeved on the bottom outer surface of the rotating rod, the middle upper surface of the pressure plate is fixedly connected with a connecting ring, the inner surface of the connecting ring is slidably sleeved with a reset cover, the top of the reset cover is rotatably connected to the outer surface of the rotating rod, the bottom of the reset cover is elastically connected to the upper surface of the pressure plate by a spring, and a cavity is reserved between the pressure plate and the bottom plate, and a spiral plate is fixedly connected to the inside of the pouring tube. When the outer material tube moves downward to extrude and pour the pouring material inside the inner material tube, as the pouring material is collectively squeezed in the inner material tube, the pouring material first generates an extrusion force on the pressure plate, thereby prompting the pressure plate to move downward in the inner material tube, and as the pouring material continues to be squeezed, the pouring material will enter the cavity between the pressure plate and the bottom plate through the leakage hole on the pressure plate and finally complete the pouring through the pouring tube.
[0017] The present invention provides an angle-adjustable pouring hopper for mutual inductor processing, which has the following beneficial effects:
[0018] 1. The angle-adjustable pouring hopper processed by the mutual inductor controls the internal cavity of the inner material tube to match according to the pouring amount required for each pouring production, so as to achieve accurate delivery of the pouring material and avoid the problem of adding the pouring material multiple times during the pouring process, which not only increases the workload but also affects the quality and efficiency of the pouring. When pouring, the motor can be started, and the start of the motor will drive the rotating rod to rotate, that is, the threaded rod in the rotating rod will rotate, and the top thread of the threaded rod is connected with a driving tube, and the driving rod is fixedly connected to the inner material tube through the support rod, so the rotation of the rotating rod will also cause the threaded rod to move down along the rotating rod, thereby driving the top cover to rotate and move down. The downward movement will generate a downward pulling force on the outer material tube, thereby causing the outer material tube to rotate and move downward on the outer surface of the inner material tube, and squeeze the internal cavity of the inner material tube, causing the castable in the inner material tube to be injected into the mold through the pouring pipe on the chassis to achieve pouring. By setting up the outer material tube and connecting the outer material tube to the motor through a threaded rod and a rotating rod, pouring can be achieved by pressurized transportation. Compared with the commonly used natural flow pouring, not only the pouring speed can be greatly improved, but also the pouring quality is greatly improved. The castable on the inner wall of the outer material tube can be cleaned by moving the outer material tube up and down, avoiding the problem of difficulty in moving due to the castable remaining on the inner wall of the outer material tube not being cleaned in time.
[0019] 2. The angle-adjustable pouring hopper processed by the mutual inductor can scrape the inner wall of the inner material tube by rotating the scraper bar, so as to avoid the problem that the stubborn pouring material sticking to the inner surface of the inner material tube cannot be effectively cleaned. At the same time, the pouring material inside the inner material tube can be stirred by the staggered first connecting rod and the second connecting rod, so that the pouring material inside the inner material tube is in a flowing state, which can ensure the fluidity of the pouring material and avoid local enrichment or deficiency, thereby ensuring the uniformity of the pouring material and the performance of the final solidified product. In addition, the bubbles in the pouring material can be effectively removed by stirring, the pores in the product after pouring can be reduced, and the mechanical strength and electrical insulation performance of the product can be improved. Stirring the pouring material can also help improve the efficiency of the pouring production line, ensure the fluidity of the material and the continuity of pouring, and reduce the downtime in production. At the same time, when the scraper bar rotates, The scraper is driven to rotate, thereby scraping and cleaning the upper surface of the inner material tube through the scraper, and the limit ring and the buffer plate will also rotate when the scraper rotates, and the buffer plate and the scraper are connected by an elastic tube. Therefore, when there is stubborn castable adhesion on the inclined surface of the inner material tube, as the scraper rotates, the buffer plate will first contact the stubborn castable, and as the rotation amplitude increases, the pressure between the buffer plate and the stubborn castable increases. At this time, the buffer plate will squeeze the elastic tube, and the pressure between the buffer plate and the stubborn castable gradually increases. In this way, the squeezing force on the stubborn castable can be gradually increased, so that there is a buffer force when scraping the stubborn castable, avoiding direct rigid scraping and causing deformation of the scraper and the scraper, which can not only clean the stubborn castable, but also greatly improve the working stability of the hopper.
[0020] 3. The angle-adjustable pouring hopper processed by the mutual inductor, when the motor stops, the pressure on the pouring material in the inner material tube stops, and the pressure plate is reset under the action of elastic force, so that the space between the pressure plate and the chassis gradually increases, that is, the cavity between the pressure plate and the chassis is sucked in both directions through the leakage hole and the pouring tube, thereby generating a reverse suction force on the pouring tube, thereby generating a reverse suction force on the pouring material remaining in the pouring tube, thereby avoiding the problem of pouring material dripping through the pouring tube during the pouring interval, which can not only avoid the waste of pouring material, but also avoid pollution to the pouring equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front view of the present invention;
[0022] Figure 2 is a bottom view of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the expansion mechanism of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the auxiliary mechanism of the present invention;
[0025] Figure 5 This is a schematic diagram of the structural disassembly of the inner material tube of the present invention;
[0026] Figure 6 It is a partial structural schematic diagram of the auxiliary mechanism of the present invention;
[0027] Figure 7 It is a schematic diagram of the installation structure of the threaded rod of the present invention;
[0028] Figure 8 It is a structural schematic diagram of the spiral plate of the present invention.
[0029] In the figure: 1, inner material pipe; 2, chassis; 3, pouring pipe; 4, connecting plate; 5, axial rod; 6, bearing rod; 7, expansion mechanism; 71, outer material pipe; 72, slide groove; 73, slider; 74, adjustment groove; 75, top cover; 76, feed pipe; 77, telescopic rod; 78, fixed seat; 79, ring groove; 710, motor; 711, rotating rod; 712, socket hole; 713, threaded rod; 714, limiting groove; 715, support rod; 716, driving pipe; 8, auxiliary mechanism; 81, mounting block; 82, scraper strip; 83, first connecting rod; 84, second connecting rod; 85, scraper; 86, limiting ring; 87, buffer plate; 88, elastic tube; 89, pressure plate; 810, leakage hole; 811, connecting ring; 812, reset cover; 813, spiral plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] First embodiment: Figures 1 to 8 As shown, the present invention provides a technical solution: an angle-adjustable pouring hopper for mutual inductor processing, comprising an inner material tube 1, a bottom inner surface of the inner material tube 1 is fixedly connected with a chassis 2, the chassis 2 and the inner material tube 1 are arranged perpendicular to each other, a pouring tube 3 is penetrated and fixedly connected with the lower surface of the chassis 2, three pouring tubes 3 are arranged at fixed intervals around the central axis of the chassis 2, a connecting plate 4 is symmetrically fixedly connected with the lower surface of the chassis 2, an axial rod 5 is penetrated and fixedly connected with the inner surface of the connecting plate 4, and an end of the axial rod 5 away from the connecting plate 4 is rotatably connected with a bearing rod 6, and also includes:
[0032] An expansion mechanism 7, which is fixedly mounted on the inner material pipe 1 and is used to expand the space of the casting hopper;
[0033] An auxiliary mechanism 8, which is fixedly mounted inside the inner material tube 1, and is used to assist the expansion mechanism 7 in working;
[0034] The expansion mechanism 7 includes an outer material tube 71, which is configured as a circular tube. The inner surface of the outer material tube 71 is sleeved on the outer surface of the inner material tube 1. The length of the outer material tube 71 is equal to the length of the inner material tube 1. The outer material tube 71 and the inner material tube 1 are staggered. A slide groove 72 is provided on the outer side surface of the inner material tube 1. Two slide grooves 72 are provided along the central axis of the inner material tube 1 at a fixed interval. The bottom of the slide groove 72 is initially slidably connected with a slider 73. The outer end of the slider 73 is fixedly connected to the bottom inner surface of the outer material tube 71. The outer surface of the outer material tube 71 is symmetrically provided with adjustment grooves 74. The cross-section of the adjustment groove 74 is configured to be U-shaped.
[0035] A top cover 75 is rotatably connected to the top inner surface of the outer material tube 71 , and a feed tube 76 is fixedly connected to the upper edge of the top cover 75 . The top cover 75 is arranged above the inner material tube 1 , and the top cover 75 and the inner material tube 1 are arranged perpendicular to each other.
[0036] A telescopic rod 77 is fixedly connected to the upper surface of the outer material tube 71. Six telescopic rods 77 are arranged at fixed intervals around the central axis of the outer material tube 71. A fixed seat 78 is fixedly connected to the bottom of the telescopic rod 77. An annular groove 79 is horizontally opened on the outer surface of the bottom of the inner material tube 1. The inner end of the fixed seat 78 is slidably connected in the annular groove 79.
[0037] A motor 710 is fixedly installed on the middle bottom surface of the chassis 2, and the output end of the motor 710 is rotatably connected to a rotating rod 711. The rotating rod 711 passes through the chassis 2 and is arranged inside the inner material tube 1. A socket hole 712 is provided on the upper surface of the rotating rod 711, and a threaded rod 713 is slidably connected to the socket hole 712 up and down. The outer surface of the threaded rod 713 is symmetrically provided with limiting grooves 714, and the top of the threaded rod 713 is fixedly connected to the middle bottom surface of the top cover 75.
[0038] The top surface of the inner material tube 1 is arranged to be inclined, and the edge of the top surface of the inner material tube 1 is symmetrically fixedly connected with a support rod 715, and one end of the support rod 715 away from the inner material tube 1 is fixedly connected with a drive tube 716, and the drive tube 716 is arranged above the rotating rod 711, and the inner surface of the drive tube 716 is threadedly connected to the top outer surface of the threaded rod 713.
[0039] During operation, the hopper can be mounted on the pouring equipment through the outer end of the bearing rod 6. The tilt angle of the hopper can be adjusted by rotating the axial rod 5 on the bearing rod 6, thereby controlling the pouring direction of the hopper, so that the hopper can achieve multi-directional pouring. After the pouring angle is adjusted, the outer material tube 71 can be pushed to rotate on the inner material tube 1 through the adjusting groove 74. Since the outer surface of the inner material tube 1 is provided with a slide groove 72, a slider 73 is provided in the slide groove 72, and the slider 73 is fixedly connected to the inner surface of the bottom of the outer material tube 71, the outer material tube 71 rotates with the rotation of the outer material tube 71. 71 will also move upward relative to the inner material tube 1, so as to adjust the internal cavity of the inner material tube 1, control the size of the internal cavity of the inner material tube 1, and inject the casting material through the feeding pipe 76 on the top cover 75, so as to control the internal cavity of the inner material tube 1 according to the casting amount required for each casting production to match, realize the accurate delivery of the casting material, avoid the problem of adding the casting material multiple times during the casting process, which not only increases the workload, but also affects the quality and efficiency of the casting. When casting, the motor 710 can be started, and the start of the motor 710 will drive the rotating rod The rotation of the rotating rod 711 will cause the threaded rod 713 in the rotating rod 711 to rotate, and the top of the threaded rod 713 is threadedly connected to the driving tube 716, and the driving rod is fixedly connected to the inner material tube 1 through the supporting rod 715. Therefore, the rotation of the rotating rod 711 will also cause the threaded rod 713 to move downward along the rotating rod 711, thereby driving the top cover 75 to rotate and move downward. As the top cover 75 moves downward, a downward pressure pulling force is generated on the outer material tube 71, thereby causing the outer material tube 71 to rotate and move downward on the outer surface of the inner material tube 1, and squeeze the internal cavity of the inner material tube 1, causing the inner material tube 1 to The casting material inside is injected into the mold through the casting pipe 3 on the chassis 2 to achieve casting. By setting an outer material pipe 71 and connecting the outer material pipe 71 to the motor 710 through the threaded rod 713 and the rotating rod 711, casting can be achieved by pressurized conveying. Compared with the commonly used natural flow casting, not only the casting speed can be greatly improved, but also the casting quality is greatly improved. The casting material on the inner wall of the outer material pipe 71 can be cleaned by moving the outer material pipe 71 up and down, avoiding the problem of difficulty in movement caused by the casting material remaining on the inner wall of the outer material pipe 71 not being cleaned in time.
[0040] Second embodiment: Figures 1 to 8 As shown, the auxiliary mechanism 8 includes a mounting block 81, which passes through and is fixedly connected to the middle outer surface of the rotating rod 711. The mounting block 81 is arranged in a wheel shape, and a scraper bar 82 is fitted on the inner surface of the inner material tube 1. The scraper bar 82 is arranged in an inclined shape. The top of the scraper bar 82 is fixedly connected to a first connecting rod 83, and the bottom of the scraper bar 82 is fixedly connected to a second connecting rod 84. The end of the first connecting rod 83 away from the scraper bar 82 is fixedly connected to the upper surface edge of the mounting block 81, and the end of the second connecting rod 84 away from the scraper bar 82 is fixedly connected to the lower surface edge of the mounting block 81.
[0041] Three scraper strips 82 are arranged at fixed intervals around the central axis of the mounting block 81, and a scraper plate 85 is fixedly connected to the top of the three scraper strips 82. The bottom surface of the scraper plate 85 is fitted on the top surface of the inner material tube 1, and the outer surface of the scraper plate 85 is penetrated and fixedly connected with a limiting ring 86. The limiting ring 86 is horizontally arranged, and the limiting ring 86 and the inner material tube 1 are arranged on the same central axis.
[0042] Buffer plates 87 are symmetrically arranged on both sides of the scraper 85. The buffer plates 87 slide through the outer surface of the limiting ring 86, and the bottom surface of the buffer plate 87 is attached to the top surface of the inner material tube 1. An elastic tube 88 is fixedly connected to the side surface of the buffer plate 87 close to the scraper 85. The elastic tube 88 is sleeved on the outside of the limiting ring 86, and the end of the elastic tube 88 away from the buffer plate 87 is fixedly connected to the two side surfaces of the scraper 85.
[0043] During operation, when the motor 710 starts to drive the rotating rod 711 to rotate, it will also drive the mounting block 81 to rotate, thereby prompting the mounting block 81 to drive the scraper bar 82 to rotate on the inner wall of the inner material tube 1 through the first connecting rod 83 and the second connecting rod 84. The inner wall of the inner material tube 1 is scraped by the rotation of the scraper bar 82 to avoid the problem that the stubborn casting material adhering to the inner surface of the inner material tube 1 cannot be effectively cleaned. At the same time, the casting material inside the inner material tube 1 can be stirred by the staggered first connecting rod 83 and the second connecting rod 84, so that the casting material inside the inner material tube 1 is in a flowing state, which can ensure the fluidity of the casting material and avoid local enrichment or deficiency, thereby ensuring the uniformity of the casting material and the performance of the final cured product. In addition, the stirring can effectively remove bubbles in the casting material, reduce the pores in the product after casting, and improve the mechanical strength and electrical insulation performance of the product. Stirring the casting material also helps to improve the efficiency of the casting production line, ensure the fluidity of the material and the continuity of casting, and reduce The scraper 82 rotates to drive the scraper 85 to rotate, so that the upper surface of the inner material tube 1 is scraped and cleaned by the scraper 85, and the limit ring 86 and the buffer plate 87 rotate when the scraper 85 rotates, and the buffer plate 87 and the scraper 85 are connected by an elastic tube 88. Therefore, when there is stubborn castable material adhering to the inclined surface of the inner material tube 1, the scraper 82 rotates to make the buffer plate 87 contact with the stubborn castable first, and as the rotation amplitude increases, the buffer plate 87 is The pressure between the plate 87 and the stubborn castable increases, and the buffer plate 87 squeezes the elastic tube 88. At this time, the pressure between the buffer plate 87 and the stubborn castable gradually increases. In this way, the squeezing force on the stubborn castable can be gradually increased, so that there is a buffer force when scraping the stubborn castable, avoiding direct rigid scraping that causes deformation of the scraper 85 and the scraper strip 82. Not only can the stubborn castable be cleaned, but also the working stability of the hopper is greatly improved.
[0044] The third embodiment: Figures 1 to 8 As shown, a pressure plate 89 is slidably connected to the inner surface of the bottom of the inner material tube 1, and leakage holes 810 are evenly penetrated through the upper surface of the pressure plate 89. The middle part of the pressure plate 89 is slidably sleeved on the bottom outer surface of the rotating rod 711, and a connecting ring 811 is fixedly connected to the middle upper surface of the pressure plate 89. A reset cover 812 is slidably sleeved on the inner surface of the connecting ring 811. The top of the reset cover 812 is rotatably connected to the outer surface of the rotating rod 711, and the bottom of the reset cover 812 is elastically connected to the upper surface of the pressure plate 89 through a spring. A cavity is reserved between the pressure plate 89 and the chassis 2, and a spiral plate 813 is fixedly connected to the inside of the pouring tube 3.
[0045] During operation, when the outer material tube 71 moves downward to squeeze and pour the casting material inside the inner material tube 1, as the casting material is collectively squeezed in the inner material tube 1, the casting material first generates an extrusion force on the pressure plate 89, thereby prompting the pressure plate 89 to move downward in the inner material tube 1. As the casting material continues to be squeezed, the casting material will enter the cavity between the pressure plate 89 and the bottom plate 2 through the leakage hole 810 on the pressure plate 89 and finally complete the pouring through the pouring tube 3. When the motor 710 stops, the pressure on the casting material in the inner material tube 1 stops. At this time, the pressure plate 89 is reset under the action of elastic force, so that the space between the pressure plate 89 and the chassis 2 is gradually increased, that is, the cavity between the pressure plate 89 and the chassis 2 is sucked in both directions through the leakage hole 810 and the pouring tube 3, thereby generating a reverse suction force on the pouring tube 3, thereby generating a reverse suction force on the castable material remaining in the pouring tube 3, thereby avoiding the problem of the castable material dripping through the pouring tube 3 during the pouring interval, which can not only avoid the waste of castable material, but also avoid pollution to the pouring equipment.
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by... does not exclude the existence of other identical elements in the process, method, article or device including the element".
Claims
1. An angle-adjustable pouring hopper for mutual inductor processing, comprising an inner material pipe (1), characterized in that: The bottom inner surface of the inner material tube (1) is fixedly connected to a chassis (2), the chassis (2) and the inner material tube (1) are arranged perpendicular to each other, a pouring tube (3) is passed through and fixedly connected to the lower surface of the chassis (2), three pouring tubes (3) are arranged at fixed intervals around the central axis of the chassis (2), a connecting plate (4) is symmetrically fixedly connected to the lower surface of the chassis (2), an axial rod (5) is passed through and fixedly connected to the inner surface of the connecting plate (4), and the end of the axial rod (5) away from the connecting plate (4) is rotatably connected to a bearing rod (6), and further comprises: An expansion mechanism (7), the expansion mechanism (7) being fixedly mounted on the inner material pipe (1), and the expansion mechanism (7) being used to expand the space of the casting hopper; An auxiliary mechanism (8), the auxiliary mechanism (8) being fixedly mounted inside the inner material tube (1), and the auxiliary mechanism (8) being used to assist the expansion mechanism (7) in operating; The expansion mechanism (7) comprises an outer material tube (71), the outer material tube (71) is configured as a circular tube, the inner surface of the outer material tube (71) is sleeved on the outer surface of the inner material tube (1), the length of the outer material tube (71) is equal to the length of the inner material tube (1), the outer material tube (71) and the inner material tube (1) are arranged in a staggered manner, the outer side surface of the inner material tube (1) is provided with a slide groove (72), two slide grooves (72) are provided at a fixed interval along the central axis of the inner material tube (1), the bottom of the slide groove (72) is initially slidably connected with a slider (73), the outer end of the slider (73) is fixedly connected to the inner surface of the bottom of the outer material tube (71), and the outer surface of the outer material tube (71) is symmetrically provided with adjustment grooves (74), and the cross-section of the adjustment groove (74) is configured as a U-shape.
2. The angle-adjustable pouring hopper for mutual inductor processing according to claim 1, characterized in that: The top inner surface of the outer material tube (71) is rotatably connected to a top cover (75), and the upper surface edge of the top cover (75) is penetrated and fixedly connected to a feed tube (76). The top cover (75) is arranged above the inner material tube (1), and the top cover (75) and the inner material tube (1) are arranged perpendicular to each other.
3. The angle-adjustable pouring hopper for mutual inductor processing according to claim 2, characterized in that: A telescopic rod (77) is fixedly connected to the upper surface of the outer material tube (71), and six telescopic rods (77) are arranged at fixed intervals around the central axis of the outer material tube (71). A fixed seat (78) is fixedly connected to the bottom of the telescopic rod (77). An annular groove (79) is horizontally opened on the outer surface of the bottom of the inner material tube (1), and the inner end of the fixed seat (78) is slidably connected in the annular groove (79).
4. The angle-adjustable pouring hopper for mutual inductor processing according to claim 3, characterized in that: A motor (710) is fixedly mounted on the bottom surface of the middle part of the chassis (2); the output end of the motor (710) is rotatably connected to a rotating rod (711); the rotating rod (711) passes through the chassis (2) and is arranged inside the inner material tube (1); a sleeve hole (712) is provided on the upper surface of the rotating rod (711); a threaded rod (713) is slidably connected in the sleeve hole (712) up and down; a limiting groove (714) is symmetrically provided on the outer surface of the threaded rod (713); and the top of the threaded rod (713) is fixedly connected to the bottom surface of the middle part of the top cover (75).
5. The angle-adjustable pouring hopper for mutual inductor processing according to claim 4, characterized in that: The top surface of the inner material tube (1) is arranged to be inclined, and the edge of the top surface of the inner material tube (1) is symmetrically fixedly connected to a support rod (715), and one end of the support rod (715) away from the inner material tube (1) is fixedly connected to a drive tube (716), and the drive tube (716) is arranged above the rotating rod (711), and the inner surface of the drive tube (716) is threadedly connected to the top outer surface of the threaded rod (713).
6. The angle-adjustable pouring hopper for mutual inductor processing according to claim 5, characterized in that: The auxiliary mechanism (8) comprises a mounting block (81), the mounting block (81) passes through and is fixedly connected to the middle outer surface of the rotating rod (711), the mounting block (81) is arranged in a wheel shape, a scraper strip (82) is arranged in a close contact with the inner surface of the inner material tube (1), the scraper strip (82) is arranged in an inclined shape, a first connecting rod (83) is fixedly connected to the top of the scraper strip (82), a second connecting rod (84) is fixedly connected to the bottom of the scraper strip (82), an end of the first connecting rod (83) away from the scraper strip (82) is fixedly connected to the upper surface edge of the mounting block (81), and an end of the second connecting rod (84) away from the scraper strip (82) is fixedly connected to the lower surface edge of the mounting block (81).
7. The angle-adjustable pouring hopper for mutual inductor processing according to claim 6, characterized in that: Three scraper strips (82) are arranged at fixed intervals around the central axis of the mounting block (81); a scraper plate (85) is fixedly connected to the top of the three scraper strips (82); the bottom surface of the scraper plate (85) is arranged to fit the top surface of the inner material tube (1); the outer surface of the scraper plate (85) passes through and is fixedly connected to a limiting ring (86); the limiting ring (86) is arranged horizontally; and the limiting ring (86) and the inner material tube (1) are arranged to have the same central axis.
8. The angle-adjustable pouring hopper for mutual inductor processing according to claim 7, characterized in that: Buffer plates (87) are symmetrically arranged on both sides of the scraper (85). The buffer plates (87) are slidably connected to the outer surface of the limiting ring (86). The bottom surface of the buffer plate (87) is in contact with the top surface of the inner material tube (1). An elastic tube (88) is fixedly connected to the surface of the buffer plate (87) on one side close to the scraper (85). The elastic tube (88) is sleeved on the outer side of the limiting ring (86). One end of the elastic tube (88) away from the buffer plate (87) is fixedly connected to the two side surfaces of the scraper (85).
9. The angle-adjustable pouring hopper for mutual inductor processing according to claim 8, characterized in that: A pressure plate (89) is slidably connected to the inner surface of the bottom of the inner material tube (1), and leakage holes (810) are evenly penetrated on the upper surface of the pressure plate (89). The middle part of the pressure plate (89) is slidably sleeved on the outer surface of the bottom of the rotating rod (711). A connecting ring (811) is fixedly connected to the upper surface of the middle part of the pressure plate (89), and a reset cover (812) is slidably sleeved on the inner surface of the connecting ring (811). The top of the reset cover (812) is rotatably connected to the outer surface of the rotating rod (711), and the bottom of the reset cover (812) is elastically connected to the upper surface of the pressure plate (89) via a spring. A cavity is reserved between the pressure plate (89) and the bottom plate (2), and a spiral plate (813) is fixedly connected to the inside of the pouring tube (3).
