Production method and production system of reinforced composite material glass fiber

Abstract

The invention relates to the technical field of composite glass fibers, in particular to a production method of reinforced composite glass fibers, which comprises the following steps: S1, wiredrawing; s2, cleaning; s3, performing infiltration; s4, coating is carried out; and S5, extruding. The production system comprises a cleaning box, a first wiping part, an infiltration box and a second wiping part which are sequentially arranged, the first wiping part and the second wiping part each comprise a supporting frame and a wiping wheel, the wiping wheels are rotationally connected with the supporting frames, glass fiber drawn wires horizontally penetrate through the upper portions of the wiping wheels, and the first wiping part further comprises a heating plate; the heating plate is located below the wiping wheel. Glass fibers are cleaned and infiltrated through the cleaning box and the infiltrating box, after the cleaning and infiltrating processes, glass fiber drawn wires are wiped through the first wiping part and the second wiping part, excessive water is removed, the situation that the excessive water affects infiltrating of the glass fibers is avoided, and the finished product performance of the glass fiber composite material is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of composite glass fibers, in particular to a production method and a production system for reinforced composite glass fibers. Background Art

[0002] Glass fiber is an inorganic non-metallic material with excellent properties. It has excellent properties such as non-flammability, high temperature resistance, electrical insulation, high tensile strength, and good chemical stability, making it an ideal reinforcement material. Therefore, glass fiber has been widely used in transportation, construction, environmental protection, petroleum, chemical industry, electrical appliances, electronics, machinery, aviation, aerospace, nuclear energy, weapons and other fields.

[0003] Existing glass fiber composite materials require cleaning, impregnation and coating operations during the production process. During the cleaning process, the glass fiber drawing is prone to carry excess moisture and needs to be dried, otherwise it will affect the impregnation effect of the glass fiber drawing. In the impregnation process, it is also easy to carry excess impregnation liquid, which will affect the performance of the finished glass fiber composite material.

[0004] Therefore, the present application provides a method and system for producing reinforced composite glass fibers, which solve the problem in the prior art that composite glass fibers are prone to carry excess liquid during cleaning and impregnation. Summary of the invention

[0005] In order to solve the above problems, the present invention provides a method and system for producing reinforced composite material glass fiber.

[0006] The technical solution adopted by the present invention to solve the technical problem is: a method for producing reinforced composite glass fiber, comprising the following steps: S1. Wire drawing: heating the glass fiber raw material to a molten state to obtain a glass fiber solution, and drawing the glass fiber solution to obtain glass fiber drawing; S2. Cleaning: The glass fiber drawing is passed through a cleaning water tank, and after the cleaning is completed, it is wiped by the first wiping part to remove excess water to obtain a dry glass fiber drawing; S3. Infiltration: The cleaned glass fiber drawing is pulled into the infiltration box for infiltration, the infiltration device contains an infiltration liquid, and after the infiltration is completed, it is wiped by the second wiping part so that the infiltration liquid evenly coats the glass fiber drawing and removes excess infiltration liquid; S4. Coating: The wetted glass fiber is drawn through a coating device to coat the surface of the glass fiber with a resin layer; S5. Extrusion: Add the coated glass fiber into a twin-screw extruder, extrude and injection mold to obtain composite glass fiber.

[0007] As an optimization, the coating device is filled with a coating resin, and the coating resin includes ethylene-vinyl acetate copolymer and phenolic resin.

[0008] As an optimization, it includes a cleaning box, a first wiping part, an infiltration box and a second wiping part which are arranged in sequence, the first wiping part and the second wiping part both include a supporting frame and a wiping wheel, the wiping wheel is rotatably connected to the supporting frame, the glass fiber drawing passes horizontally through the upper part of the wiping wheel, the first wiping part also includes a heating plate, and the heating plate is located at the lower part of the wiping wheel.

[0009] As an optimization, the wiping wheel includes a circular wiping block and two clamping disks located outside the wiping block. The upper part of the support frame is connected to a driving motor, the output shaft of the driving motor is connected to the axis of the clamping disk, the clamping disk and the wiping block are coaxially arranged, and the outer ring of the wiping block is provided with a connecting groove, and the glass fiber drawing passes through the connecting groove.

[0010] As an optimization, the lower part of the support frame is connected to two squeezing rollers, the two squeezing rollers are respectively located on both sides of the wiping wheel, the lower part of the support frame is connected to an squeezing motor, and the squeezing motor is connected to the axis of the wiping wheel; The axis of the squeezing roller is vertically arranged, the diameter of the squeezing roller increases gradually from top to bottom, and the minimum distance between the two squeezing rollers is smaller than the width of the wiping wheel.

[0011] As an optimization, the clamping disk is made of a hard and elastic plastic material, and the diameter of the clamping disk is equal to the diameter of the wiping block.

[0012] As an optimization, a clamping assembly is connected to the top of the support frame, and the clamping assembly includes an L-shaped support rod. The horizontal section of the L-shaped support rod is located directly above the wiping wheel. A limiting groove is provided inside the L-shaped support rod. A tensioning spring is provided inside the limiting groove. Two auxiliary rods are slidably connected inside the limiting groove. The two auxiliary rods are connected to the two ends of the tensioning spring. The lower end of the auxiliary rod is connected to an auxiliary roller. The two auxiliary rollers are respectively arranged on both sides of the wiping wheel.

[0013] As an optimization, the length direction of the heating plate is arranged along the traveling direction of the glass fiber drawing, the heating plate passes through the connecting groove of the wiping wheel of the first wiping part, and the heating plate contacts the inner wall of the connecting groove.

[0014] The present invention provides a method and system for producing reinforced composite glass fiber, which has the following advantages: In the production process of the glass fiber composite material of the present application, the glass fiber is cleaned and impregnated by the cleaning box and the impregnation box. After the cleaning and impregnation process, the glass fiber drawing is wiped by the first wiping part and the second wiping part respectively to remove excess water to prevent the excess water from affecting the impregnation of the glass fiber. At the same time, the excess impregnation liquid is absorbed by the second wiping part, and the impregnation liquid is evenly coated on the surface of the glass fiber to ensure the finished product performance of the glass fiber composite material; A squeezing roller is arranged at the lower part of the wiping wheel to remove excess liquid on the wiping block, and a heating plate is arranged at the lower part of the first wiping part to dry the wiping block, thereby improving the efficient wiping and drying of glass fiber drawing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the glass fiber production system of the present invention.

[0016] Figure 2 It is a schematic axial view of the second wiping part of the present invention.

[0017] Figure 3 It is a schematic diagram of the bottom axial side of the second wiping part of the present invention.

[0018] Figure 4 It is a schematic front view of the second wiping part of the present invention.

[0019] Figure 5 For the present invention Figure 4 Schematic diagram of the BB cross-section structure.

[0020] Figure 6 It is a schematic axial view of the second wiping part of the present invention.

[0021] Figure 7 It is a right side schematic diagram of the second wiping part of the present invention.

[0022] Among them, 1. cleaning box, 2. first wiping part, 3. infiltration box, 4. second wiping part, 5. support frame, 6. glass fiber drawing, 7. heating plate, 8. wiping block, 9. clamping disk, 10. driving motor, 11. connecting groove, 12. squeezing roller, 13. L-shaped support rod, 14. limiting groove, 15. auxiliary roller, 16. tension spring. DETAILED DESCRIPTION

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0024] The present solution also includes a controller, the position of which is set by the staff according to actual conditions during operation. The controller is used to control the electrical devices used in the present solution, including but not limited to sensors, motors, telescopic rods, water pumps, solenoid valves, heating wires, heat pumps, display screens, computer input devices, switch buttons, communication equipment, lights, speakers and microphones; the controller is an Intel processor, an AMD processor, a PLC controller, an ARM processor or a single-chip microcomputer, and the supporting components include a motherboard, a memory stick, a storage medium and a power supply, and the power supply is AC power or a lithium battery; when a display screen is provided, a display card is also provided.

[0025] A method for producing reinforced composite glass fiber comprises the following steps: S1. Wire drawing: heating the glass fiber raw material at 1100-1300°C to a molten state to obtain a glass fiber solution, and drawing the glass fiber solution to obtain a glass fiber drawing 6; S2. Cleaning: The glass fiber drawing 6 is passed through the cleaning water tank, and after the cleaning is completed, it is wiped by the first wiping portion 2 to remove excess water to obtain a dry glass fiber drawing 6; S3. Infiltration: The cleaned glass fiber drawing 6 is pulled into the infiltration box 3 for infiltration, and the infiltration device contains an infiltration liquid. After the infiltration is completed, the second wiping part 4 is wiped so that the infiltration liquid evenly covers the glass fiber drawing 6, and removes the excess infiltration liquid; S4 coating: the impregnated glass fiber drawing 6 through the coating device, the glass fiber drawing 6 surface coating resin layer; S5. Extrusion: Add the coated glass fiber into a twin-screw extruder, extrude and injection mold to obtain composite glass fiber.

[0026] The coating device is filled with coating resin, and the coating resin includes ethylene-vinyl acetate copolymer and phenolic resin.

[0027] Specifically, the glass fiber raw materials may include the following components: pyrophyllite, limestone, kaolin, quartz sand, firefly powder, sodium sulfate, and soda ash.

[0028] like Figure 1-7 As shown, a reinforced composite glass fiber production system includes a cleaning box 1, a first wiping part 2, an impregnation box 3 and a second wiping part 4 which are arranged in sequence, the first wiping part 2 and the second wiping part 4 both include a support frame 5 and a wiping wheel, the wiping wheel is rotatably connected to the support frame 5, the glass fiber drawing 6 horizontally passes through the upper part of the wiping wheel, the first wiping part 2 also includes a heating plate 7, and the heating plate 7 is located at the lower part of the wiping wheel.

[0029] The first wiping part 2 removes excess moisture from the glass fiber drawing 6 to keep the glass fiber drawing 6 dry. The second wiping part 4 removes excess impregnation liquid from the glass fiber drawing 6 and evenly coats the impregnation liquid on the outside of the glass fiber.

[0030] A heating plate 7 is provided at the lower part of the first wiping part 2, and a heating wire is built into the heating plate 7. The wiping wheel is heated and dried by the heating plate 7, so that the first wiping part 2 can be quickly restored to dryness. Correspondingly, the heating plate 7 can also be connected to a hot air component to accelerate the drying of the wiping wheel by hot air.

[0031] Correspondingly, a drying component may be provided between the first wiping part 2 and the wetting box 3 and after the second wiping part 4 to further dry the drawn glass fibers 6 .

[0032] like Figure 3 As shown, the wiping wheel includes a circular wiping block 8 and two clamping plates 9 located outside the wiping block 8. The upper part of the support frame 5 is connected to a driving motor 10. The output shaft of the driving motor 10 is connected to the axis of the clamping plate 9. The clamping plate 9 and the wiping block 8 are coaxially arranged. The outer ring of the wiping block 8 is provided with a connecting groove 11, and the glass fiber drawing 6 runs through the connecting groove 11.

[0033] The connecting groove 11 is annular, and when the wiping wheel rotates, the glass fiber drawing 6 can be wiped dry by the wiping block 8, and the two clamping disks 9 are fixedly connected. In order to reduce the weight of the wiping wheel, the clamping disk 9 can be made of hollow material, and the depth of the connecting groove 11 is sufficient to accommodate the glass fiber drawing 6 and the heating plate 7.

[0034] like Figure 3 As shown, the lower part of the support frame 5 is connected to two squeezing rollers 12, and the two squeezing rollers 12 are respectively located on both sides of the wiping wheel. The lower part of the support frame 5 is connected to an squeezing motor, and the squeezing motor is connected to the axis of the wiping wheel; The axis of the squeezing roller 12 is vertically arranged, the diameter of the squeezing roller 12 gradually increases from top to bottom, and the minimum distance between two squeezing rollers 12 is smaller than the width of the wiping wheel.

[0035] The squeezing roller 12 is used to squeeze the wiping wheel to remove the excess liquid in the wiping block 8. To cooperate with this function, a material box can be provided on the lower side of the wiping wheel to recycle the excess liquid.

[0036] The clamping plate 9 is made of hard and elastic plastic material, and the diameter of the clamping plate 9 is equal to the diameter of the wiping block 8 .

[0037] The clamping plate 9 can be deformed to a certain extent under the action of the squeezing roller 12 and can be reset.

[0038] like Figure 5 As shown, a clamping assembly is connected to the top of the support frame 5, and the clamping assembly includes an L-shaped support rod 13. The horizontal section of the L-shaped support rod is located directly above the wiping wheel. A limiting groove 14 is provided inside the L-shaped support rod. A tensioning spring 16 is provided inside the limiting groove 14. Two auxiliary rods are slidably connected inside the limiting groove 14. The two auxiliary rods are connected to the two ends of the tensioning spring 16. The lower end of the auxiliary rod is connected to an auxiliary roller 15. The two auxiliary rollers 15 are respectively arranged on both sides of the wiping wheel.

[0039] The two auxiliary rollers 15 are used to clamp the upper side of the wiping wheel to close the wiping groove and keep the wiping block 8 in close contact with the glass fiber drawing 6.

[0040] like Figure 1 and Figure 6 As shown, the length direction of the heating plate 7 is arranged along the traveling direction of the glass fiber drawing 6 , and the heating plate 7 passes through the connecting groove 11 of the wiping wheel of the first wiping part 2 , and the heating plate 7 contacts the inner wall of the connecting groove 11 .

[0041] The wiping block 8 of the first wiping part 2 is heated and dried by the heating plate 7 , so that the wiping block 8 can be dried quickly, thereby improving the drying effect of the glass fiber drawing 6 .

[0042] The rotation direction of the wiping wheel is opposite to the traveling direction of the glass fiber drawing 6, that is, Figure 4 As shown, the wiping wheel rotates counterclockwise.

[0043] When the wiping block 8 rotates, it can absorb the excess liquid on the surface of the glass fiber drawing 6 and remove dust, fibers, etc. on the surface of the glass fiber, so that the surface of the glass fiber drawing 6 remains clean.

[0044] Directions: When the device is used, the glass fiber drawing 6 is cleaned by passing through the cleaning box 1, and then the cleaned glass fiber drawing 6 is wiped and dried by the first wiping part 2; The wiping block 8 of the first wiping part 2 is squeezed by the squeezing roller 12 to squeeze out the excess water, and the wiping block 8 is heated and dried by the heating plate 7 at the same time; The dried glass fiber drawing 6 enters the impregnation box 3 for impregnation, and after impregnation, enters the second wiping part 4. The second wiping part 4 wipes the excess impregnation liquid and evenly applies the impregnation liquid to the outside of the glass fiber drawing 6, so that the coating on the outside of the glass fiber drawing 6 is uniform.

[0045] Under the action of the tension spring 16 , the two auxiliary rollers 15 always clamp the wiping wheel, so that the wiping block 8 always clamps the glass fiber drawing 6 .

[0046] The above-mentioned specific embodiments are only specific cases of the present invention. The patent protection scope of the present invention includes but is not limited to the product form and style of the above-mentioned specific embodiments. Any method and system for producing reinforced composite glass fiber that conforms to the claims of the present invention and any appropriate changes or modifications made thereto by ordinary technicians in the corresponding technical field shall fall within the patent protection scope of the present invention.

Claims

1. A method for producing reinforced composite glass fiber, characterized in that: The steps include: S1. Wire drawing: heating the glass fiber raw material to a molten state to obtain a glass fiber solution, and drawing the glass fiber solution to obtain a glass fiber drawing (6); S2. Cleaning: The glass fiber drawing (6) is passed through a cleaning water tank, and after cleaning, it is wiped by a first wiping portion (2) to remove excess water to obtain a dry glass fiber drawing (6); S3. Infiltration: The cleaned glass fiber drawing (6) is pulled into the infiltration box (3) for infiltration. The infiltration device contains an infiltration liquid. After the infiltration is completed, the second wiping part (4) is used for wiping, so that the infiltration liquid evenly covers the glass fiber drawing (6), and removes excess infiltration liquid; S4 coating: the impregnated glass fiber drawing (6) through the coating device, the glass fiber drawing (6) surface coating resin layer; S5. Extrusion: Add the coated glass fiber into a twin-screw extruder, extrude and injection mold to obtain composite glass fiber.

2. The method for producing reinforced composite glass fiber according to claim 1, characterized in that: The coating device is filled with coating resin, and the coating resin includes ethylene-vinyl acetate copolymer and phenolic resin.

3. A system for producing reinforced composite glass fiber, characterized in that: The invention comprises a cleaning box (1), a first wiping part (2), an infiltration box (3) and a second wiping part (4) which are arranged in sequence. The first wiping part (2) and the second wiping part (4) both comprise a support frame (5) and a wiping wheel. The wiping wheel is rotatably connected to the support frame (5). A glass fiber drawing (6) passes horizontally through the upper part of the wiping wheel. The first wiping part (2) also comprises a heating plate (7). The heating plate (7) is located at the lower part of the wiping wheel.

4. A reinforced composite glass fiber production system according to claim 3, characterized in that: The wiping wheel comprises a circular wiping block (8) and two clamping plates (9) located outside the wiping block (8); the upper part of the support frame (5) is connected to a driving motor (10); the output shaft of the driving motor (10) is connected to the axis of the clamping plate (9); the clamping plate (9) and the wiping block (8) are coaxially arranged; the outer ring of the wiping block (8) is provided with a connecting groove (11), and the glass fiber drawing (6) passes through the connecting groove (11).

5. A reinforced composite glass fiber production system according to claim 3, characterized in that: The lower part of the support frame (5) is connected to two squeezing rollers (12), the two squeezing rollers (12) are respectively located on both sides of the wiping wheel, and the lower part of the support frame (5) is connected to an squeezing motor, the squeezing motor is connected to the axis of the wiping wheel; The axis of the squeezing roller (12) is arranged vertically, the diameter of the squeezing roller (12) gradually increases from top to bottom, and the minimum distance between the two squeezing rollers (12) is smaller than the width of the wiping wheel.

6. A reinforced composite glass fiber production system according to claim 4, characterized in that: The clamping disc (9) is made of a hard and elastic plastic material, and the diameter of the clamping disc (9) is equal to the diameter of the wiping block (8).

7. A reinforced composite glass fiber production system according to claim 3, characterized in that: The top of the support frame (5) is connected to a clamping assembly, and the clamping assembly includes an L-shaped support rod (13). The horizontal section of the L-shaped support rod is located directly above the wiping wheel. A limiting groove (14) is provided inside the L-shaped support rod. A tensioning spring (16) is provided inside the limiting groove (14). Two auxiliary rods are slidably connected inside the limiting groove (14). The two auxiliary rods are connected to the two ends of the tensioning spring (16). The lower end of the auxiliary rod is connected to an auxiliary roller (15). The two auxiliary rollers (15) are respectively arranged on both sides of the wiping wheel.

8. A system for producing reinforced composite glass fiber according to claim 4, characterized in that: The length direction of the heating plate (7) is arranged along the traveling direction of the glass fiber drawing (6), and the heating plate (7) passes through the connecting groove (11) of the wiping wheel of the first wiping part (2), and the heating plate (7) contacts the inner wall of the connecting groove (11).

Images