Laser protective glasses based on Internet of Things welding system
By integrated sensors and control units in laser protective glasses, the use of IoT technology only allows laser output only when it is properly worn, solving the problem that traditional laser protective glasses cannot effectively prevent operators from starting the laser equipment when they are not worn, and have achieved higher higher Safety and convenience.
Patent Information
- Application Number
- CN202411598905.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-28
AI Technical Summary
Traditional laser protective glasses cannot effectively prevent operators from starting laser power supplies or smart devices without wearing protective glasses, resulting in possible eye damage.
Design a laser protective glasses under the IoT welding system, including laser protective glasses, power modules, sensor units and control units. Through the sensor unit perception, the control unit sends the signal to the laser power supply or smart device through WIFI or Bluetooth, and only allows laser output after correctly.
Effectively prevent operators from starting laser equipment without wearing protective glasses to avoid eye damage caused by laser radiation, and improve the convenience and decliningness of the equipment through ergonomic design and wireless communication technology.
Smart Images

Figure CN119367140A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of welding and cutting, and more specifically, to laser protective glasses based on an Internet of Things welding system. Background Art
[0002] Laser, the full name of which is "light amplification by stimulated emission of radiation", is a special kind of light. The main difference between it and traditional light is that the laser beam has the characteristics of monochromaticity, unidirectionality and coherence, which makes the light with extremely high focusing performance and invisible to the naked eye 100 times brighter than ordinary light sources.
[0003] Due to the invisibility and high-energy focusing of lasers, it is easy to cause irreversible damage to our bodies, especially our eyes, without people being on guard.
[0004] With the increasing popularity of laser applications, laser protective glasses have also emerged. However, traditional laser glasses
[0005] It is just a pair of glasses with laser protection. Although most people will wear protective glasses to prevent laser damage to their eyes, a considerable proportion of operators will ignore the importance of wearing glasses and be exposed to laser radiation, causing irreparable losses. Summary of the invention
[0006] In view of the problems existing in the prior art, the present invention provides a laser protective glasses based on the Internet of Things welding system, which can sense the input signal of the device after being worn through the sensor on the laser protective glasses, and then output and send the processed output signal to the laser power supply or smart device through WIFI or Bluetooth through the control unit of the protective glasses, open the safety setting switch and channel for the laser device or smart device, and finally output laser energy.
[0007] This invention can effectively prevent operators from starting laser power supplies or smart devices without wearing protective glasses, thereby protecting operators from harm caused by laser equipment.
[0008] In order to solve the above technical problems, the technical solution adopted by the present invention is: to provide a laser protective glasses based on the Internet of Things welding system, including: the device includes four parts: laser protective glasses, a power module, a sensor unit, and a control unit;
[0009] Laser protective glasses are the main carrier of the power module, sensor unit, and control module of the laser protection wearable device; the power module is connected to the temples of the laser protective glasses through cables and provides power supply for the glasses; the sensor unit, when the operator wears the protective glasses, the sensor device senses the signal that the equipment starts to be used and transmits the signal to the control unit; the control unit processes the input sensor signal and outputs and sends the processed signal to the laser power supply or smart device through WIFI or BLUETOOTH to provide an enable signal for outputting laser energy.
[0010] Laser protective glasses based on an Internet of Things welding system include laser protective glasses, a power module, a sensor unit and a control unit;
[0011] The laser protective glasses have two laser-proof glass lenses, a frame and two temples. The upper side of the frame is a cavity to form a glasses cavity channel, and the middle of the temples is a cavity to form a temple cavity channel.
[0012] The sensor unit is installed in the middle of the eyeglass cavity channel, and a nose pad slide groove is provided in the middle of the eyeglass frame below the sensor unit, and the eyeglass nose pad can be inserted into the nose pad slide groove and move up and down along the nose pad slide groove; a nose pad trigger rod is provided above the eyeglass nose pad, and when the eyeglass nose pad is forced to slide upward along the nose pad slide groove, the nose pad trigger rod is driven to move toward the sensor unit and trigger the sensor sensing device to generate an action signal;
[0013] The control unit is installed in a temple cavity channel; the control line of the sensor unit is connected to the control unit through the glasses cavity channel and the temple cavity channel, and can transmit the action signal generated by the upward movement of the glasses nose pad to the control unit;
[0014] The control unit is matched and connected with an external laser power supply or intelligent device, and can transmit the received action signal to the laser power supply or intelligent device, open the safety setting switch and channel for the laser device or intelligent device, and finally output laser energy.
[0015] Furthermore, the control unit is connected to the external laser power supply through a wireless signal or a Bluetooth signal. The control unit also includes a PCB circuit board and a wiring terminal. The PCB circuit board has a control circuit and a chip for receiving signals and transmitting WIFI or BLUETOOTH signals to the outside. The wiring terminal is used to connect the control line from the sensor.
[0016] Furthermore, a power switch and a power indicator light are provided on the temples, and the power switch and the power indicator light are connected to the control unit, and the power indicator light displays the power-on status of the control unit and the signal matching status between the control unit and the laser power supply. The power of the control panel can be turned on and off by long pressing the power switch button. The power switch button is pressed for a long time until the power indicator light flashes, and after matching with the laser power supply, the power indicator light returns to normal lighting.
[0017] Furthermore, glasses lanyards are connected to both ends of the power module, and the power module and the laser protective glasses are connected as a whole through the glasses lanyards and provide power to the control unit. The power module is installed in a small box, and glasses lanyards are provided at both ends of the box. There are cables inside the glasses lanyards, which are respectively connected to the tails of the two temples to provide DC power for the glasses control unit. A charging seat is provided on one of the planes of the power module for connecting a charging head, and the charging head is used to connect a charger. The charging head is connected to the socket on the power module through the current mainstream magnetic head, TYPE C head, round charging head, round DC head, etc.
[0018] Furthermore, the frame is equipped with a glasses buckle plate, which is fixed to the frame by a buckle, and is used to encapsulate the sensor unit and the internal circuit in the glasses cavity channel. The top of the nose pad trigger rod extends into the glasses buckle plate. The glasses buckle plate covers the entire glasses frame and also covers the nose pad trigger rod, but does not affect the up and down movement of the nose pad.
[0019] Furthermore, the nose pad slide grooves are two symmetrically arranged raised slide grooves, and the inner side of the glasses nose pad is provided with two inner grooves matching the two raised slide grooves; the glasses nose pad is installed into the slide groove from top to bottom, and the nose pad trigger rod at the upper end of the glasses nose pad goes deep into the sensor unit upward, and can push the mechanical switch or approach the proximity switch to trigger the signal after the force movement.
[0020] After the nose pads of the laser protective glasses come into contact with the operator, the nose bridge will push the nose pads upward along the slide slot due to the weight of the glasses, and the moving nose pad trigger rod will push the mechanical switch upward or approach the proximity switch to trigger the signal. After receiving the signal from the sensor unit, the control unit sends an enable signal to the laser power supply or smart device in the form of WIFI / BLUEETOOTH, and the laser power supply can then output laser energy.
[0021] When the worker takes off his glasses, the nose pads fall back to their original initial position.
[0022] The laser protective glasses device based on the Internet of Things welding system can effectively prevent operators from starting the laser power supply or smart device without wearing any protective equipment, thereby avoiding harm to the operator caused by radiation from the laser equipment.
[0023] Furthermore, through the wearable design based on ergonomic principles, the weight balance between the power module and the glasses body, and the dual-function design of the glasses lanyard, the convenience of use and drop resistance are greatly improved, and the service life of the protective glasses is increased.
[0024] The beneficial effect of the present invention is to provide a laser protective glasses based on the Internet of Things welding system. Only after the protective glasses are worn correctly, the corresponding sensor unit and control module on the laser protective glasses can send the output signal to the laser power supply or smart device through WIFI or Bluetooth, open the safety setting switch and channel for the laser device or smart device, and finally output the laser energy. It effectively prevents the operator from illegal operations, truly plays a role in preventing safety operations and avoiding the operator from being harmed by the radiation of the laser equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of laser protective glasses based on the IoT welding system;
[0026] Figure 2 This is a schematic diagram of the laser protective glasses module based on the IoT welding system;
[0027] Figure 3 This is a schematic diagram of the main body of laser protective glasses;
[0028] Figure 4 This is a schematic diagram of the fixed position of the sensor module;
[0029] Figure 5 It is a schematic diagram of the control module;
[0030] Figure 6 It is a schematic diagram of signal transmission of control module;
[0031] Figure 7 This is a schematic diagram of the power module;
[0032] Figure 8 It is a schematic diagram of the nose pad slide structure.
[0033] In the figure:
[0034] part name part name 1 Laser protective glasses 7 Charging head 100 Glasses cavity channel 700 Charging head end 101 Glasses cavity channel 701 Charging head two terminals 2 Sensor unit 8 charger 3 Nose pad slide 9 Control unit 300 Nose pad slide combination 900 WIFI signal 301 Nose pad trigger 901 BLUETOOTH signal 302 Sensor sensing device 10 Glasses nose pads 4 Temple 11 Laser-proof glass lenses 400 Temple cavity channel 12 Glasses buckle plate 401 Temple cavity channel 13 Laser Power Supply 5 Glasses lanyard 14 Power switch 6 Power Module 15 Power indicator 902 WIFI signal 903 BLUETOOTH signal DETAILED DESCRIPTION
[0035] The following is a complete and clear description of the technical points in the embodiments of the present invention. Of course, the embodiments described below are only part of the present invention, not all of it. Based on the implementation cases in the present invention, other implementation cases obtained by ordinary technicians in the field of welding and cutting without making great creative work are all within the protection scope of the present invention.
[0036] like Figure 1-8 As shown, a laser protective glasses device based on the Internet of Things welding system includes four major parts: laser protective glasses, a power module, a sensor unit, and a control unit.
[0037] The device specifically comprises laser protective glasses 1, a sensor unit 2, a nose support slide 3, temples 4, glasses lanyards 5, a power module 6, a charging head assembly 7, a charger 8, a control unit 9, glasses nose support 10, a laser-proof glass lens 11 and glasses buckle plate 12. The device also cooperates with a laser power supply or other intelligent device 13.
[0038] A nose pad slide groove 3 is arranged on the laser protective glasses 1, and the glasses nose pad 10 is installed on the nose pad slide groove 3 and can slide up and down through the slide groove to form a nose pad slide groove combination 300. A nose pad trigger rod 301 is arranged on the upper end of the glasses nose pad 10. After being pushed by the glasses nose pad 10, the trigger rod moves upward and triggers the sensor sensing device 302 inside the sensor unit 2.
[0039] After receiving the touch signal, the sensor sensing device 302 transmits the sensing signal to the control unit 9 through the eyeglass cavity channel 101 and the eyeglass cavity channel 100.
[0040] Furthermore, the laser protection glasses 1 and the temples 4 are connected by hinges on the glasses. The temples are hollow in design, with temple cavity channels 400 and temple cavity channels 401 at both ends respectively. A control unit 9 is provided in the middle cavity, and a wiring terminal is provided on the PCB board of the control unit. One part is connected to the control line coming from the glasses body through the glasses cavity channel 100 through the temple cavity channel 401, and the other part is used to connect the power cable from the glasses lanyard 5 through the temple cavity channel 400.
[0041] Furthermore, the control unit 9 in the temple 4 receives the trigger signal sent from the sensor unit 2 and sends an enable signal to the laser power supply 13 in the form of WIFI 900 or BLUETOOTH 901 through signal processing.
[0042] Furthermore, a power switch 14 and a power indicator light 15 are installed on the outside of the temple 4. The on and off functions and the device link and matching with other laser power supplies or smart devices are selected by the length of pressing time. The light is on for working, the light is off for shutdown, and the flashing for pairing. The power supply of the switch comes from the control unit 9.
[0043] A glasses buckle plate 12 is arranged on the cavity of the laser protection glasses 1 and the temples 4, which can be used to seal the internal control circuit and the laser protection lens, and at the same time facilitate the replacement of the lens.
[0044] Furthermore, the laser protective glasses 1 and the glasses buckle plate 12 are connected and disassembled by snapping, and the internal space is used to install the sensor unit 2 and arrange the internal electrical circuits.
[0045] The power module 6 is arranged in a small box, and eyeglass hanging ropes 5 are arranged at both ends of the box. There are control lines inside the eyeglass hanging ropes, which are respectively connected to the temple cavity channels 400 of the two temples. A charging seat is arranged on one of the planes of the power module, which is used to connect the charging head assembly 7. The first end 700 of the charging head and the second end 701 of the charging head are connected to the socket on the power module through a magnetic suction head, a TYPE C head, a round charging head, a round DC head, etc.
[0046] The present invention has a wearing design based on ergonomic principles, a power module and a glasses body are respectively arranged at the front and rear positions of the head, and the glasses hanging rope has the functions of both a cable and a hanging rope, which greatly improves the convenience and anti-fall performance.
[0047] The mainstream WIFI and BLUETOOTH wireless communication technologies are applied to laser protective glasses, which transforms the original ordinary protective glasses into ones that can communicate in real time and intelligently provide control of laser power output. It can effectively prevent operators from starting laser power or intelligent devices without wearing any protective equipment, thus avoiding harm to operators caused by laser equipment radiation.
[0048] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A laser protective glasses based on the Internet of Things welding system, characterized by: It comprises laser protective glasses (1), a power module (6), a sensor unit (2) and a control unit (9); The laser protective glasses (1) have two laser-proof glass lenses (11), a frame and two temples; the upper side of the frame is a cavity forming a glasses cavity channel, and the middle of the temples is a cavity forming a temple cavity channel; The sensor unit (2) is installed in the middle of the eyeglass cavity channel, and a nose pad slide groove (3) is provided in the middle of the eyeglass frame below the sensor unit (2), and the eyeglass nose pad (10) can be inserted into the nose pad slide groove (3) and move up and down along the nose pad slide groove (3); a nose pad trigger rod (301) is provided above the eyeglass nose pad (10), and when the eyeglass nose pad (10) is forced to slide upward along the nose pad slide groove (3), the nose pad trigger rod (301) is driven to move in the direction of the sensor unit (2) and trigger the sensor sensing device (302) to generate an action signal; The control unit (9) is installed in a temple cavity channel; the control line of the sensor unit (2) is connected to the control unit (9) through the eyeglass cavity channel and the temple cavity channel, and can transmit the action signal generated by the upward movement of the eyeglass nose pad (10) to the control unit (9); The control unit (9) is matched and connected with an external laser power supply (13) or an intelligent device, and can transmit the received action signal to the laser power supply (13) or the intelligent device, open the safety setting switch and channel for the laser device or the intelligent device, and finally output laser energy.
2. The laser protective glasses based on the Internet of Things welding system according to claim 1 are characterized by: The control unit (9) is connected to an external laser power source (13) via a wireless signal or a Bluetooth signal.
3. The laser protective glasses based on the Internet of Things welding system according to claim 1 are characterized in that: A power switch (14) and a power indicator light (15) are provided on the temples. The power switch (14) and the power indicator light (15) are connected to the control unit (9). The power indicator light (15) displays the power-on state of the control unit and the signal matching state between the control unit and the laser power supply.
4. The laser protective glasses based on the Internet of Things welding system according to claim 1 are characterized in that: Both ends of the power module (6) are connected to glasses hanging ropes (5), and the power module (6) and the laser protective glasses (1) are connected as a whole through the glasses hanging ropes (5) and provide electric energy to the control unit (9).
5. The laser protective glasses based on the Internet of Things welding system according to claim 1 are characterized in that: The frame is provided with a glasses buckle plate (12), which is fixed to the frame in the form of a buckle, and is used to encapsulate the sensor unit (2) and the internal circuit in the glasses cavity channel.
6. The laser protective glasses based on the Internet of Things welding system according to claim 1 are characterized in that: The nose pad slide groove (3) is two symmetrically arranged raised slide grooves, and the inner side of the eyeglass nose pad (10) is provided with two inner grooves matching the two raised slide grooves; the eyeglass nose pad (10) is inserted into the slide groove from top to bottom, and the nose pad trigger rod at the upper end of the eyeglass nose pad goes deep into the sensor unit upwards, and can push the mechanical switch or approach the proximity switch to trigger a signal after being subjected to force movement.