Ceramic tile three-time distributing machine and ceramic tile composite distributing method

Through the multiple fabric and pre-compression operations of the tile three-time fabric machine, combined with the technology of texture filling powder, the existing imitation stone tiles have been solved, and the high-quality tile finished products are achieved.

CN119526555AActive Publication Date: 2025-02-28FOSHAN HUACHUANGWEI TECH CO LTD
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Patent Information

Application Number
CN202411716166.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-02-28
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The texture of existing imitation stone tiles is difficult to achieve fine, rich and three-dimensional sense, which affects the texture of the tiles.

Method used

Using a tile tri-fabricator, through the independent operation of primary fabric, secondary fabric and tertiary fabric, first lay the base layer and surface layer powder, then pre-compress the texture through texture pressing plate to form a recessed texture, and fill the texture with powder in the texture, and finally mold it through the press.

Benefits of technology

It achieves the fineness, complexity and strong three-dimensionality of the tile texture, and enhances the texture of the tile.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of ceramic manufacturing, and provides a ceramic tile three-time distributing machine and a ceramic tile composite distributing method.The distributing machine comprises a pressing machine, a first rack arranged on one side of the pressing machine, a primary distributing mechanism and a secondary distributing mechanism, and the primary distributing mechanism and the secondary distributing mechanism are arranged on the first rack; the second machine frame is arranged on the side, away from the first machine frame, of the pressing machine, the third-time material distribution mechanism is arranged on the second machine frame, and a second sliding trolley and a second translation power piece for driving the second sliding trolley to enter and exit the pressing machine are connected to the second machine frame in a sliding mode; the third-time material distribution mechanism comprises a texture pressing plate and a second hopper which are arranged on a second sliding vehicle in parallel, the second hopper is arranged at the end, close to the pressing machine, of the texture pressing plate, and a pre-pressing power piece for driving the texture pressing plate to ascend and descend is arranged on the second sliding vehicle. According to the material distribution method, three-time material distribution is carried out, so that ceramic tile finished products are clear in texture and better in texture.
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Description

Technical Field

[0001] The invention relates to the field of ceramic manufacturing, and in particular to a ceramic tile tertiary distribution machine and a ceramic tile composite distribution method. Background Art

[0002] The surface of the tile imitating natural stone has the effect of natural stone, and the pattern can be varied. With the continuous development of social economy, people's requirements for quality of life and living environment are also constantly improving. Therefore, the decorative materials of natural stone tiles are deeply loved by people because they have natural imitation stone, simplicity, naturalness, and great price advantage over natural stone.

[0003] The textures on current imitation stone tiles are generally applied by spraying or printing, which results in it being difficult to achieve anything other than extremely simple and rough textures, and due to the limitations of existing spraying or printing processes, the textures usually only appear on the surface of the tiles, resulting in the stone texture not being three-dimensional and natural, affecting the texture of the tiles.

[0004] The technical problem to be solved by this application is: how to make the texture of tiles more refined, richer and more three-dimensional. Summary of the invention

[0005] In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a three-time tile placing machine and a tile composite placing method, which can produce tiles with fine and rich textures and strong three-dimensional effects.

[0006] The technical solution adopted by the present invention is: a three-time feeding machine for tiles, including a press, a first frame arranged on one side of the press, a primary feeding mechanism and a secondary feeding mechanism arranged on the first frame, the primary feeding mechanism is used to feed a base layer of powder into a mold cavity inside the press, the secondary feeding mechanism is used to feed a surface layer of powder into the mold cavity inside the press, and also includes a second frame arranged on a side of the press away from the first frame and a three-time feeding mechanism arranged on the second frame, a second sliding car and a second translational power member driving the second sliding car in and out of the press are slidably connected to the second frame, the three-time feeding mechanism includes a texture pressing plate and a second hopper arranged in parallel on the second sliding car, the second hopper is arranged at one end of the texture pressing plate close to the press, and the second sliding car is also provided with a pre-pressing power member for driving the texture pressing plate to rise and fall.

[0007] The three-times feeding machine for tiles of the present invention arranges the primary feeding mechanism and the secondary feeding mechanism on the first frame, and arranges the tertiary feeding mechanism on the second frame, so that the primary feeding, the secondary feeding and the tertiary feeding operations are independent of each other to avoid interference;

[0008] After laying the base layer powder and the surface layer powder, drive the texture pressing plate into the mold cavity to pre-compact it to form a rough tile, and form the desired concave texture on the rough tile, so that the formed texture can be clearer, and then it is convenient for the shaping and positioning of the texture, and then the texture filling powder is filled into the texture through the second hopper, and finally it is pressed into a tile plate through a press, so that the finished tile after subsequent processing presents a fine, complex and three-dimensional texture, which improves the texture of the tile.

[0009] In some embodiments, a second roller is further disposed in the second hopper, and the second roller is disposed at the discharge of the second hopper. The second roller is driven to rotate by a second rotating power member installed on the second sliding vehicle.

[0010] By adopting the above technical solution, by arranging a second roller in the second hopper, the texture filling powder in the second hopper can be discharged to avoid agglomeration and stagnation of material affecting the texture filling effect.

[0011] In some embodiments, the tertiary feeding mechanism further includes a third material box installed on the second frame, and the third material box is arranged at one end of the second frame close to the press.

[0012] By adopting the above technical solution, the third material box is used to supply texture filling powder into the second hopper, and a rotary gate driven by a cylinder to swing is arranged at the bottom of the third material box, which can realize automatic filling of powder.

[0013] In some embodiments, a first sliding carriage and a first translational force member for driving the first sliding carriage to enter and exit the press are slidably connected to the first frame.

[0014] In some embodiments, a guide rail is disposed on the first frame, and the guide rail extends from the first frame to the press and the second frame, and the first sliding car and the second sliding car are slidably matched with the guide rail.

[0015] By adopting the above technical solution, the movement trajectories of the first sliding trolley and the second sliding trolley can be limited by setting the guide rail, ensuring that the first sliding trolley and the second sliding trolley reciprocate in and out of the press in the horizontal direction of the guide rail.

[0016] In some embodiments, the primary material distribution mechanism includes a first material box and a material plate frame, the secondary material distribution mechanism includes a second material box and a first hopper, the first material box and the second material box are arranged in parallel at one end of the first frame close to the press, the material plate frame and the first hopper are arranged in parallel on the first sliding car, the first hopper is arranged at one end of the material plate frame close to the press, and a first roller is rotatably arranged in the first hopper.

[0017] By adopting the above technical solution, the first frame can be driven in and out of the press through the first translational force member, driving the primary and secondary feeding cycles. By setting the first material box and the material plate frame, quantitative feeding can be achieved, which can improve the feeding accuracy and reduce the waste of raw materials.

[0018] In some embodiments, a brick pushing assembly is further provided at one end of the first sliding vehicle close to the press, and the brick pushing assembly includes a brick pushing rod and a lifting power member for driving the brick pushing rod to rise and fall.

[0019] By adopting the above technical solution, a brick pushing assembly is arranged on the first sliding car. When the first sliding car is laying the next tile, the brick pushing assembly can push the previous pressed tile panel out of the press to carry out the laying operation of the next tile.

[0020] In some embodiments, a brick feeding roller frame is disposed on the second frame, and the brick feeding roller frame is disposed below the texture pressing plate and the second hopper.

[0021] By adopting the above technical solution, a brick feeding roller frame is set up to receive the ceramic tile panels pushed out of the press, so as to transfer the ceramic tile panels to the next step for subsequent processing.

[0022] A method for laying composite tiles comprises the following steps:

[0023] Pre-filler: The feeding device fills raw materials into the material frame of the primary material distribution, the first hopper of the secondary material distribution and the second hopper of the tertiary material distribution respectively;

[0024] Primary feeding: The first sliding vehicle drives the sheet frame and the first hopper into the press. When the sheet frame moves to the top of the mold cavity in the press, the base layer powder in the sheet frame falls into the mold cavity.

[0025] Secondary feeding: During the reset process of the first sliding car, the first hopper follows the movement of the first sliding car to spread the surface layer powder into the mold cavity;

[0026] Pre-pressing: The second sliding vehicle drives the texture pressing plate and the second hopper into the press. When the texture pressing plate is located directly above the mold cavity, the pre-pressing power component drives the texture pressing plate to press into the mold cavity and then resets, pre-pressing the surface layer powder and the base layer powder to form a rough ceramic tile, and forming a concave texture on the upper surface of the rough ceramic tile;

[0027] Three times of spreading: the lower pressing head of the press lifts up the rough tile blank, so that the large surface of the rough tile blank is flush with the workbench of the press. During the reset process of the second sliding car, the second hopper follows the movement of the second sliding car to spread the texture filling material into the concave texture;

[0028] Pressing: The upper pressing head of the press presses down to press the rough ceramic tile filled with texture filler in the mold cavity into a ceramic tile panel.

[0029] The ceramic tile laying method of the present application carries out three laying steps, firstly laying the base layer powder and the surface layer powder, then pre-pressing the base layer powder and the surface layer powder to obtain a ceramic tile rough blank, and forming a concave texture on the upper surface of the ceramic tile rough blank, then filling the concave texture with texture powder, and finally pressing and forming it by a press, so that the final ceramic tile product can have a fine, clear, colorful and three-dimensional texture, thereby improving the texture of the ceramic tile.

[0030] In some embodiments, after the press forming, the lower pressing head of the press pushes out the tile panel, and the first sliding car enters the press to place the next tile panel and pushes the tile panel out of the press.

[0031] By adopting the above technical solution, the last pressed tile panel can be pushed out of the press before the next tile is laid, making the production operation more continuous. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of a three-time tile placing machine according to a preferred embodiment of the present invention;

[0033] Figure 2 for Figure 1 The schematic diagram of the cross-section structure of the tile tertiary placing machine along the central axis is shown;

[0034] Figure 3 for Figure 2 The schematic cross-sectional structure diagram of the first frame, the primary distribution mechanism and the secondary distribution mechanism of the tertiary distribution machine for tiles shown;

[0035] Figure 4 for Figure 2 The schematic cross-sectional structure diagram of the second frame and the tertiary distribution mechanism of the tile tertiary distribution machine shown;

[0036] Figure 5 for Figure 1 The schematic diagram of the structure of the primary distribution mechanism and the secondary distribution mechanism of the first frame in the tertiary distribution machine for tiles shown, wherein the first material box and the second material box are not shown;

[0037] Figure 6 for Figure 5 The structural schematic diagram of the first sliding vehicle, the material plate frame and the first hopper shown;

[0038] Figure 7 for Figure 1 The schematic diagram of the structure of the second frame and the tertiary feeding mechanism in the tertiary feeding machine for tiles is shown, wherein the third material box is not shown.

[0039] In the figure: 100, three-time distribution machine for tiles; 10, press machine; 11, mold cavity; 20, first frame; 21, first sliding car; 22, first translational power member; 23, brick pushing assembly; 231, brick pushing rod; 232, lifting power member; 24, dust collecting hopper; 30, primary distribution mechanism; 31, first material box; 32, material plate frame; 33, scraper plate; 40, secondary distribution mechanism; 41, second material box; 42, first hopper; 43, first roller; 44, first rotating power member; 50, second frame; 51, second sliding car; 52, second translational power member; 53, brick feeding roller frame; 60, three-time distribution mechanism; 61, texture pressing plate; 62, pre-pressing power member; 63, second hopper; 64, second roller; 65, second rotating power member; 67, third material box; 70, guide rail. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. When the number of an element is referred to as "plurality", it may be any number of two or more. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0043] First embodiment:

[0044] See also Figures 1 to 7, which is a preferred embodiment of the present invention, is a three-time tile distribution machine 100, comprising a press 10, a first frame 20 arranged at one side of the press 10, a primary distribution mechanism 30 and a secondary distribution mechanism 40 arranged on the first frame 20, the primary distribution mechanism 30 is used to distribute the base layer powder to the mold cavity 11 inside the press 10, and the secondary distribution mechanism 40 is used to distribute the surface layer powder to the mold cavity 11 inside the press 10, and also includes a second frame arranged at the side of the press 10 away from the first frame 20. 50 and a tertiary feeding mechanism 60 arranged on the second frame 50, the second frame 50 is slidably connected with a second sliding car 51 and a second translational force member 52 that drives the second sliding car 51 to enter and exit the press 10, the tertiary feeding mechanism 60 includes a texture pressing plate 61 and a second hopper 63 arranged in parallel on the second sliding car 51, the second hopper 63 is arranged at one end of the texture pressing plate 61 close to the press 10, and the second sliding car 51 is also provided with a pre-pressing power member 62 for driving the texture pressing plate 61 to rise and fall. The three-times feeding machine 100 of ceramic tiles of the present application can manufacture ceramic tiles with fine and rich textures and strong three-dimensional sense by performing three-times feeding.

[0045] like Figure 1 , Figure 3 and Figure 5 As shown, the first frame 20 is slidably connected with a first sliding trolley 21 and a first translation force member 22 for driving the first sliding trolley 21 to enter and exit the press 10. Further, a guide rail 70 is provided on the first frame 20, and the guide rail 70 extends from the first frame 20 to the press 10 and the second frame 50, and the first sliding trolley 21 and the second sliding trolley 51 are slidably matched with the guide rail 70. The motion trajectory of the first sliding trolley 21 and the second sliding trolley 51 can be limited by setting the guide rail 70, ensuring that the first sliding trolley 21 and the second sliding trolley 51 reciprocate in and out of the press 10 along the horizontal direction of the guide rail 70. Correspondingly, a pulley block (not marked in the figure) slidably matched with the guide rail 70 is provided on the first sliding trolley 21.

[0046] In this embodiment, the first translation force member 22 is a servo motor, and in this embodiment, the servo motor drives the first sliding vehicle 21 to move horizontally back and forth through the cooperation of a synchronous wheel and a synchronous belt. In other implementations, the first sliding vehicle 21 can also be driven to move through the cooperation of a gear rack or a screw and a nut.

[0047] Furthermore, the primary material distribution mechanism 30 includes a first material box 31 and a material plate frame 32, and the secondary material distribution mechanism 40 includes a second material box 41 and a first hopper 42. The first material box 31 and the second material box 41 are arranged in parallel at one end of the first frame 20 close to the press 10. The first material box 31 is used to feed materials into the material plate frame 32, and the second material box 41 is used to feed materials into the first hopper 42. The bottoms of the first material box 31 and the second material box 41 are both provided with unloading plates driven by cylinders to swing. The material plate frame 32 and the first hopper 42 are arranged in parallel on the first sliding car 21. The first hopper 42 is arranged at one end of the material plate frame 32 close to the press 10. A first roller 43 is rotatably arranged in the first hopper 42, and a first rotating power member 44 is provided on the first sliding car 21. The first rotating power member 44 is used to drive the first roller 43 to rotate when performing secondary material distribution. The first frame 20 can be driven in and out of the press 10 by the first translational force member 22, leading to the primary and secondary feeding cycles. By setting the first material box 31 and the material plate frame 32, quantitative feeding can be achieved, which can improve the feeding accuracy and reduce the waste of raw materials.

[0048] Optionally, the first rotating power member 44 is a servo motor.

[0049] In order to prevent leakage, a screen (not shown) is provided at the discharge port of the first hopper 42, and a baffle plate (not shown) is provided at the bottom of the sheet frame 32. The baffle plate can be provided in two forms, one is a fixed form and the other is a movable form. The fixed form means that the baffle plate is fixed on the first frame 20, and the upper surface of the baffle plate is flush with the workbench of the press 10, and the bottom of the sheet frame 32 is in contact with the upper surface of the baffle plate. When the first sliding vehicle 21 drives the sheet frame 32 to move, the baffle plate is in contact with the workbench of the press 10 and the bottom of the sheet frame 32, so there will be no leakage. When the sheet frame 32 moves to the top of the mold cavity 11, there is no more obstruction, and the base layer powder in the sheet frame 32 falls into the mold cavity 11. The activity form means that the baffle plate moves with the plate frame 32. When the plate frame 32 moves to the top of the mold cavity 11, the baffle plate is pulled out to make the powder in the plate frame 32 fall into the mold cavity 11. After the base layer powder is laid, the baffle plate is inserted back into the bottom of the plate frame 32.

[0050] Preferably, in order to prevent the powder in the mold cavity 11 from being uneven after the first distribution and affecting the subsequent secondary distribution, a scraping plate 33 is provided at one end of the material plate frame 32 close to the first hopper 42. When the base layer powder is distributed, the first sliding vehicle 21 is reset and drives the scraping plate 33 to scrape the base layer flat, so that the surface layer powder of the secondary distribution falls onto the flat surface of the base layer.

[0051] like Figure 4 and Figure 7As shown, a second roller 64 is also provided in the second hopper 63, and the second roller 64 is provided at the discharge of the second hopper 63. The second roller 64 is driven to rotate by a second rotating power member 65 installed on the second sliding vehicle 51. By providing the second hopper 63, quantitative material distribution can be achieved to prevent too little material from affecting the quality of texture formation, or too much material from causing waste of raw materials. In addition, the second roller 64 is provided in the second hopper 63. When distributing material, the second rotating power member 65 drives the second roller 64 to rotate in the second hopper 63, so that the texture filling powder in the second hopper 63 can be discharged to avoid the agglomeration of powder and the stagnation of material affecting the texture filling effect.

[0052] Optionally, the second rotating power member 65 is a servo motor.

[0053] Furthermore, in order to ensure the particle size of the powder entering the mold cavity 11 and prevent leakage of the second hopper 63 , a screen (not shown) is also provided at the discharge port of the second hopper 63 .

[0054] Optionally, the tertiary feeding mechanism 60 further includes a third material box 67 mounted on the second frame 50, and the third material box 67 is arranged at one end of the second frame 50 close to the press 10. The third material box 67 is used to supply texture filling powder into the second hopper 63, and a rotary gate driven by a cylinder to swing is arranged at the bottom of the third material box 67, which can realize automatic filling of powder.

[0055] The structure and driving method of the second sliding vehicle 51 are the same as those of the first sliding vehicle 21, and will not be described again here.

[0056] Preferably, a brick-pushing assembly 23 is also provided at one end of the first sliding carriage 21 close to the press 10, and the brick-pushing assembly 23 includes a brick-pushing rod 231 and a lifting power member 232 for driving the brick-pushing rod 231 to rise and fall. By arranging the brick-pushing assembly 23 on the first sliding carriage 21, when the first sliding carriage 21 is laying the next tile, the lifting power member 232 drives the brick-pushing rod 231 to descend to a specified position, and with the help of the movement of the second sliding carriage 51, the last pressed tile panel can be pushed out of the press 10 to lay the next tile. During the laying process, the lifting power member 232 drives the brick-pushing rod 231 to rise and reset, so as to avoid interference of the brick-pushing rod 231 with the laying. Optionally, the lifting power member 232 is a cylinder.

[0057] Furthermore, a brick feeding roller frame 53 is provided on the second frame 50, and the brick feeding roller frame 53 is provided below the texture pressing plate 61 and the second hopper 63. The brick feeding roller frame 53 is provided to receive the tile panels pushed out of the press 10, so as to transfer the tile panels to the next process for subsequent processing. In this embodiment, the brick feeding roller frame 53 is an automatic power roller frame.

[0058] In this embodiment, the pre-pressing power member 62 is a cylinder, and the number of cylinders is four and they are respectively arranged at the four end corners of the texture pressing plate 61. It should be noted that in other embodiments, the number of cylinders can be increased or decreased according to actual needs. Optionally, in other embodiments, the pre-pressing power member 62 can also be a power component such as an oil cylinder, a motor, etc. that can achieve the same function. Furthermore, in order to improve the working accuracy of the texture pressing plate 61, a guide component such as a guide column and a guide sleeve, a slider and a slide rail, etc. can be arranged between the texture pressing plate 61 and the second sliding vehicle 51.

[0059] Optionally, in order to reduce the waste of raw materials, a dust collecting hopper 24 is further provided on the first frame 20, and the dust collecting hopper 24 is used to collect the residual raw materials in the material plate frame 32 and the first hopper 42 for recycling and reuse.

[0060] The three-times feeding machine 100 of the present invention arranges the primary feeding mechanism 30 and the secondary feeding mechanism 40 on the first frame 20, and arranges the three-times feeding mechanism 60 on the second frame 50, so that the primary feeding, the secondary feeding and the three-times feeding operations are independent of each other to avoid interference; after the base layer powder and the surface layer powder are spread, the texture pressing plate 61 is driven to press into the mold cavity 11 to pre-compact it to form a rough ceramic tile, and a recessed desired texture is formed on the rough ceramic tile, so that the formed texture can be made clearer, and then the shaping and positioning of the texture is facilitated, and then the texture filling powder is filled into the texture through the second hopper 63, and finally it is pressed into a ceramic tile plate by the press 10, so that the finished ceramic tile after subsequent process processing presents a fine, complex, colorful and three-dimensional texture, thereby improving the texture of the ceramic tile.

[0061] Second embodiment:

[0062] The present application also provides a method for laying composite tiles, comprising the following steps:

[0063] Pre-filling: The feeding device fills raw materials into the material frame 32 for primary feeding, the first hopper 42 for secondary feeding, and the second hopper 63 for tertiary feeding respectively;

[0064] Primary feeding: the first sliding vehicle 21 drives the sheet frame 32 and the first hopper 42 to enter the press 10. When the sheet frame 32 moves to the top of the mold cavity 11 in the press 10, the base layer powder in the sheet frame 32 falls into the mold cavity 11.

[0065] Secondary feeding: during the reset process of the first sliding vehicle 21, the first hopper 42 follows the movement of the first sliding vehicle 21 to scatter the surface layer powder into the mold cavity 11;

[0066] Pre-pressing: The second sliding vehicle 51 drives the texture pressing plate 61 and the second hopper 63 to enter the press 10. When the texture pressing plate 61 is located directly above the mold cavity 11, the pre-pressing power member 62 drives the texture pressing plate 61 to press into the mold cavity 11 and then reset, pre-pressing the surface layer powder and the base layer powder to form a rough ceramic tile blank, and forming a concave texture on the upper surface of the rough ceramic tile blank;

[0067] Three times of spreading: the lower pressing head of the press 10 lifts up the rough tile blank, so that the large surface of the rough tile blank is flush with the working table of the press 10 (this can ensure that the texture filling material can be accurately filled into the concave texture). During the resetting process of the second sliding vehicle 51, the second hopper 63 follows the movement of the second sliding vehicle 51 to spread the texture filling material into the concave texture;

[0068] Pressing and forming: The upper pressing head of the press machine 10 presses downward to press the rough ceramic tile filled with the texture filler in the mold cavity 11 into a ceramic tile plate.

[0069] Furthermore, after the pressing and forming, the lower pressing head of the press 10 pushes out the tile panel, and the first sliding vehicle 21 enters the press 10 to place the next tile panel and pushes the tile panel out of the press 10. Before placing the next tile, the last pressed and formed tile panel is pushed out of the press 10, so that the production operation is more continuous.

[0070] The ceramic tile laying method of the present application is carried out through three laying steps, firstly laying the base layer powder and the surface layer powder, then pre-pressing the base layer powder and the surface layer powder to obtain a ceramic tile blank, and forming a concave texture on the upper surface of the ceramic tile blank, then filling the concave texture with texture powder, and finally pressing and forming it by a press 10, so that the final ceramic tile product can have a fine, clear, colorful and three-dimensional texture, thereby improving the texture of the ceramic tile.

[0071] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A three-time distribution machine for tiles, comprising a press (10), a first frame (20) arranged on one side of the press (10), a primary distribution mechanism (30) and a secondary distribution mechanism (40) arranged on the first frame (20), wherein the primary distribution mechanism (30) is used to distribute base layer powder into a mold cavity (11) inside the press (10), and the secondary distribution mechanism (40) is used to distribute surface layer powder into the mold cavity (11) inside the press (10), characterized in that: The invention also comprises a second frame (50) arranged on a side of the press (10) away from the first frame (20) and a tertiary material distribution mechanism (60) arranged on the second frame (50); a second sliding vehicle (51) and a second translational force member (52) for driving the second sliding vehicle (51) to enter and exit the press (10) are slidably connected to the second frame (50); the tertiary material distribution mechanism (60) comprises a texture pressing plate (61) and a second hopper (63) arranged in parallel on the second sliding vehicle (51); the second hopper (63) is arranged at one end of the texture pressing plate (61) close to the press (10); and a pre-pressing power member (62) for driving the texture pressing plate (61) to rise and fall is also arranged on the second sliding vehicle (51).

2. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: A second roller (64) is also arranged in the second hopper (63). The second roller (64) is arranged at the discharge position of the second hopper (63). The second roller (64) is driven to rotate by a second rotating power member (65) installed on the second sliding vehicle (51).

3. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: The tertiary material distribution mechanism (60) further comprises a third material box (67) installed on the second frame (50), and the third material box (67) is arranged at one end of the second frame (50) close to the press (10).

4. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: The first frame (20) is slidably connected to a first sliding vehicle (21) and a first translation force member (22) for driving the first sliding vehicle (21) to enter and exit the press (10).

5. The ceramic tile tertiary feeding machine according to claim 4, characterized in that: A guide rail (70) is provided on the first frame (20), and the guide rail (70) extends from the first frame (20) to the press (10) and the second frame (50), and the first sliding vehicle (21) and the second sliding vehicle (51) are slidably matched with the guide rail (70).

6. The ceramic tile tertiary feeding machine according to claim 4, characterized in that: The primary material distribution mechanism (30) comprises a first material box (31) and a material plate frame (32), and the secondary material distribution mechanism (40) comprises a second material box (41) and a first hopper (42), the first material box (31) and the second material box (41) are arranged in parallel at one end of the first frame (20) close to the press (10), the material plate frame (32) and the first hopper (42) are arranged in parallel on the first sliding vehicle (21), the first hopper (42) is arranged at one end of the material plate frame (32) close to the press (10), and a first roller (43) is rotatably arranged in the first hopper (42).

7. The three-times placing machine for tiles according to claim 4 is characterized in that: A brick-pushing assembly (23) is also provided at one end of the first sliding vehicle (21) close to the press (10), and the brick-pushing assembly (23) comprises a brick-pushing rod (231) and a lifting power member (232) for driving the brick-pushing rod (231) to move up and down.

8. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: The second frame (50) is provided with a brick feeding roller frame (53), and the brick feeding roller frame (53) is arranged below the texture pressing plate (61) and the second hopper (63).

9. A method for laying composite tiles, characterized in that: The following steps are involved: Pre-filling: the feeding device fills raw materials into the material plate frame (32) for primary material distribution, the first material hopper (42) for secondary material distribution and the second material hopper (63) for tertiary material distribution respectively; Primary feeding: the first sliding vehicle (21) drives the material plate frame (32) and the first hopper (42) to enter the press (10). When the material plate frame (32) moves to the top of the mold cavity (11) in the press (10), the base layer powder in the material plate frame (32) falls into the mold cavity (11); Secondary material distribution: during the reset process of the first sliding vehicle (21), the first hopper (42) follows the movement of the first sliding vehicle (21) to scatter the surface layer powder into the mold cavity (11); Pre-pressing: the second sliding vehicle (51) drives the texture pressing plate (61) and the second hopper (63) to enter the press (10). When the texture pressing plate (61) is located directly above the mold cavity (11), the pre-pressing power member (62) drives the texture pressing plate (61) to press into the mold cavity (11) and then reset, thereby pre-pressing the surface layer powder and the base layer powder to form a rough ceramic tile blank, and forming a concave texture on the upper surface of the rough ceramic tile blank; Three times of spreading: the lower pressing head of the press (10) lifts up the rough tile blank so that the large surface of the rough tile blank is flush with the working table of the press (10); during the resetting process of the second sliding vehicle (51), the second hopper (63) follows the movement of the second sliding vehicle (51) to spread the texture filling material into the concave texture; Pressing and forming: The upper pressing head of the press machine (10) presses downward to press the rough ceramic tile blank filled with the texture filling material in the mold cavity (11) into a ceramic tile plate.

10. The method for laying composite tiles according to claim 9, characterized in that: After the pressing and forming process, the lower pressing head of the press (10) pushes out the tile panel, and the first sliding vehicle (21) enters the press (10) to place the next tile panel and pushes the tile panel out of the press (10).

Citation Information

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