A device for detecting the curvature of curved skylight glass substrate
By designing a arc-shaped sunroof glass substrate arc detection device including L-shaped centering frame, clamping seat, center frame and other components, the problem that traditional detection facilities cannot accurately detect the arc of the special-shaped glass substrate is solved, and the accuracy of arc detection and simplification of the detection process is achieved.
Patent Information
- Application Number
- CN202510104082.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-01-23
AI Technical Summary
Traditional testing facilities cannot accurately find the middle position of the arc segment of the special-shaped glass substrate, resulting in insufficient arc detection, and the detection process is cumbersome and inconvenient.
A arc-shaped sunroof glass substrate arc detection device including L-shaped centering frame, clamping seat, centering frame, centering plate, moving parts, bearing columns, detection parts and other components is designed. The center frame is positioned by the clamping seat, and the joints and indenters are used to ensure that the center frame overlaps the center of the arc section of the glass substrate, so as to achieve the accurate correspondence of the bearing column to the middle of the arc section of the glass substrate. During detection, the detection frame drives the detection ball to move, and observes whether the detection sheet and the reference sheet are aligned by the magnifying lens, and directly determines whether the arc is qualified.
Accurate detection of the arc of the glass substrate is achieved, the detection process is simplified, and the convenience and efficiency of detection are improved.
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Figure CN119533250B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of detection facilities, and in particular to a device for detecting the curvature of a curved skylight glass substrate. Background Art
[0002] Skylight glass refers to transparent or translucent materials installed on the top of the car. Some sightseeing cars often install some customized curved skylight glass on the roof to improve the light inside the car, provide a better viewing experience, and improve aesthetics. When producing customized curved skylight glass, matching special-shaped glass substrates are often used to assist in production.
[0003] In order to ensure the production quality of glass, it is necessary to test the curvature of special-shaped glass substrates to ensure that the curvature of the glass after production meets the standards. However, when testing some special-shaped glass substrates, traditional testing facilities cannot accurately find the middle position of the arc segment of the glass substrate, resulting in that the detection end of the testing facility does not fall completely on the arc surface of the glass substrate during testing, resulting in inaccurate curvature detection results. At the same time, after the test, the test personnel need to read the test value before they can compare it to determine whether it is qualified. The reading process is quite cumbersome, resulting in inconvenient testing. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a device for detecting the curvature of a curved skylight glass substrate.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: a device for detecting the curvature of a curved skylight glass substrate, comprising an L-shaped centering frame, one end of the L-shaped centering frame is inlaid with a card edge seat, the other end of the L-shaped centering frame is inlaid with a center frame, one end of the center frame is symmetrically fixedly installed with two centering plates, the ends of the two centering plates are extended with joints, the other end of the center frame is installed with a moving part, the end of the moving part is connected to a bearing column, the outer surface of the bearing column is installed with a detection part, the rear end of the bearing column is coaxially inlaid with a fixing sleeve, and the outer surface of the fixing sleeve is fixedly installed with a pressure head.
[0006] Preferably, the contact surface of the joint and the contact surface of the pressure head are both arranged in the form of arc surfaces, and the rear edge of the inner surface of the clamping seat is arranged in an inclined manner.
[0007] Preferably, the movable part includes a carrier shell horizontally embedded in the other end of the center frame, a guide rib is slidably installed inside the carrier shell, the end of the guide rib passes through the end of the carrier shell, the front end of the supporting column is coaxially embedded with a column sleeve, and the end of the guide rib is fixed to the column sleeve.
[0008] Preferably, a threaded rod is installed at the lower end of the carrier shell, a threaded sleeve is screwed onto the outer surface of the threaded rod, a sleeve ear is extended from the upper end surface of the threaded sleeve, and the end of the sleeve ear is connected to the column sleeve.
[0009] Preferably, rod seats are coaxially rotatably mounted at both ends of the threaded rod, the rod seats are fixed to the carrier shell, a connecting frame is fixedly mounted at the lower end of the column sleeve, the end of the connecting frame is fixed to the sleeve ear, and a hand wheel is coaxially fixedly mounted on the side of the threaded rod.
[0010] Preferably, the detection component includes an angle plate embedded in the outer surface of a bearing column, the bearing column is located at the measuring point of the angle plate, and two frame sleeves are fixedly installed on the outer surface of the bearing column near the front of the angle plate, and indicator frames are fixedly installed on the outer surfaces of the two frame sleeves. The two indicator frames are arranged oppositely, and reference plates are fixedly installed on the ends of the two indicator frames.
[0011] Preferably, two connecting sleeves are respectively fitted and installed on the outer surface of the bearing column near the rear of the angle plate, and the two connecting sleeves are fitted together. Two positioning rings are coaxially inlaid on the outer surface of the bearing column, and the two connecting sleeves are fitted between the two positioning rings. Detection frames are fixedly installed on the outer surfaces of the two connecting sleeves, and the two detection frames are oppositely arranged. Fixed ball frames are fixedly installed on the ends of the two detection frames, and detection balls are inlaid on the ends of the fixed ball frames. An extension frame extends from the inner surface of the detection frame, and a detection piece is fixedly installed on the end of the extension frame, and the detection piece corresponds to the reference piece. A mirror frame is fixedly installed at the front end edge of the indicator frame, and a magnifying lens is installed inside the mirror frame, and the magnifying lens corresponds to the joint between the detection piece and the reference piece.
[0012] Preferably, the lower end surface of the connecting sleeve is inlaid with a column frame, the lower end of the column frame is penetrated by a limiting column slidably installed, the limiting column extends into the interior of the column frame, the upper end of the limiting column is fixedly installed with a top block, the top block penetrates the outer surface of the connecting sleeve, the top block slides with the connecting sleeve, the upper end of the top block is pressed against the outer surface of the bearing column, the outer side of the limiting column is wound with a tightening spring, one end of the tightening spring is fixed to the inner lower end of the column frame, and the other end of the tightening spring is fixed to the lower end of the top block.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The edge holder is clamped on the edge of the flat section of the glass substrate to position the center frame so that the height of the center frame is flush with the center of the arc section of the glass substrate. Then the center frame is pushed so that the joint at the end of the centering plate can be pressed against the inner surface of the arc section of the glass substrate, so that the center frame can coincide with the center of the arc section of the glass substrate, and the bearing column can accurately correspond to the middle of the arc section of the glass substrate, so as to ensure that the detection end can fully fall on the arc section of the glass substrate for detection, thereby ensuring the accuracy of the curvature detection.
[0015] 2. By moving the two inspection racks to make them rotate around the bearing column as the center, the two inspection balls are driven to move respectively. During this process, the inspection pieces on the extended racks move synchronously with the inspection balls. When the two inspection balls are respectively pressed against the two sides of the arc segment of the glass substrate, the inspection pieces are aligned with the reference pieces through the magnifying glass to judge whether the arc segment of the glass substrate is qualified. In this way, the inspection results can be obtained intuitively. The process does not require the inspection personnel to read the readings, which effectively improves the convenience of inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a device for detecting the curvature of a curved skylight glass substrate according to the present invention;
[0017] Figure 2 A device for detecting the curvature of a curved skylight glass substrate according to the present invention Figure 1 A magnified view of middle;
[0018] Figure 3 It is a schematic diagram of a magnifying lens of a device for detecting the curvature of a curved skylight glass substrate according to the present invention;
[0019] Figure 4 A schematic diagram of another viewing angle of a device for detecting the curvature of a curved skylight glass substrate according to the present invention;
[0020] Figure 5 A schematic diagram of a pressure head of a device for detecting the curvature of a curved skylight glass substrate according to the present invention;
[0021] Figure 6 This is a usage view of a device for detecting the curvature of a curved skylight glass substrate according to the present invention.
[0022] In the figure: 1, L-shaped centering frame; 2, card edge seat; 3, center frame; 4, carrier shell; 5, threaded rod; 6, indicator frame; 7, magnifying lens; 8, detection frame; 9, extension frame; 10, angle plate; 11, detection plate; 12, reference plate; 13, mirror frame; 14, bearing column; 15, positioning ring; 16, connecting sleeve; 17, top block; 18, tightening spring; 19, limiting column; 20, column frame; 21, pressure head; 22, fixing sleeve; 23, guide edge; 24, frame sleeve; 25, detection ball; 26, threaded sleeve; 27, sleeve ear; 28, rod seat; 29, hand wheel; 30, connecting frame; 31, column sleeve; 32, fixed ball frame; 33, centering plate; 34, joint; 35, glass substrate. DETAILED DESCRIPTION
[0023] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0024] like Figure 1-Figure 6 The arc detection device of the arc-shaped skylight glass substrate shown in the figure comprises an L-shaped centering frame 1, one end of the L-shaped centering frame 1 is inlaid with a card edge seat 2, and the other end of the L-shaped centering frame 1 is inlaid with a center frame 3, the spacing between the center frame 3 and the card edge seat 2 is the same as the distance between the horizontal section of the glass substrate 35 and the center of the arc section, so that when the card edge seat 2 is engaged with the edge of the plane section of the glass substrate 35, the height of the center frame 3 can be just flush with the center of the arc section of the glass substrate 35, and two centering plates 33 are symmetrically fixedly installed at one end of the center frame 3, and joints 34 are extended at the ends of the two centering plates 33, and the total length of the centering plates 33 and the joints 34 is the same as the radius of the arc section of the glass substrate 35 , when the joint 34 at the end of the centering plate 33 is pressed against the inner surface of the arc segment of the glass substrate 35, the center frame 3 can just coincide with the center of the arc segment of the glass substrate 35, and a moving part is installed at the other end of the center frame 3, and a bearing column 14 is connected to the end of the moving part, and a detection part is installed on the outer surface of the bearing column 14, and a fixing sleeve 22 is coaxially inlaid on the rear end of the bearing column 14, and a pressure head 21 is fixedly installed on the outer surface of the fixing sleeve 22, and the fixing sleeve 22 plays a role in fixing the pressure head 21, and the pressure head 21 can be pressed tightly on the outer surface of the arc segment of the glass substrate 35 to fix the center frame 3 that coincides with the center of the arc segment of the glass substrate 35, so as to avoid displacement of the center frame 3 during detection.
[0025] The contact surface of the joint 34 and the contact surface of the pressure head 21 are both arc-shaped, which can ensure that the arc segments of the joint 34, the pressure head 21 and the glass substrate 35 are in full contact. The rear edge of the inner surface of the clamping seat 2 is inclined, which can facilitate the clamping seat 2 to be clamped on the glass substrate 35.
[0026] The movable part includes a carrier shell 4 horizontally embedded in the other end of the center frame 3, and a guide rib 23 is slidably installed inside the carrier shell 4. The carrier shell 4 and the guide rib 23 play a role in horizontally guiding the bearing column 14. The end of the guide rib 23 passes through the end of the carrier shell 4, and the front end of the bearing column 14 is coaxially embedded with a column sleeve 31. The column sleeve 31 plays a role in fixing the bearing column 14, and the end of the guide rib 23 is fixed to the column sleeve 31.
[0027] A threaded rod 5 is installed at the lower end of the carrier shell 4, and a threaded sleeve 26 is screwed on the outer surface of the threaded rod 5. The threaded rod 5 can drive the threaded sleeve 26 to move, and then drive the bearing column 14 to move, so that the pressure head 21 on the bearing column 14 can be pressed against the outer surface of the arc segment of the glass substrate 35. A sleeve ear 27 extends from the upper end surface of the threaded sleeve 26. The sleeve ear 27 plays a role in pushing the bearing column 14, and the end of the sleeve ear 27 is connected to the column sleeve 31.
[0028] Both ends of the threaded rod 5 are coaxially rotatably installed with rod seats 28, which are fixed to the carrier shell 4. The rod seats 28 play a role in supporting the threaded rod 5. The lower end of the column sleeve 31 is fixedly installed with a connecting frame 30, and the end of the connecting frame 30 is fixed to the sleeve ear 27. The connecting frame 30 plays a role in fixing the column sleeve 31 and the sleeve ear 27 together. A hand wheel 29 is coaxially fixedly installed on the side of the threaded rod 5, and the hand wheel 29 plays a role in facilitating the rotation of the threaded rod 5.
[0029] The detection part includes an angle plate 10 embedded in the outer surface of a bearing column 14. The bearing column 14 is located at the measuring point of the angle plate 10, which can ensure that when the detection frame 8 rotates with the bearing column 14 as the center, it can synchronously rotate with the measuring point of the angle plate 10 as the center. Two frame sleeves 24 are fixedly installed on the outer surface of the bearing column 14 near the front of the angle plate 10. The outer surfaces of the two frame sleeves 24 are fixedly installed with indicator frames 6. The frame sleeves 24 play a role in connecting the indicator frames 6. The two indicator frames 6 are arranged oppositely. The ends of the two indicator frames 6 are fixedly installed with reference pieces 12. The angle indicated by the indicator frame 6 is the same as the angle detected by the qualified glass substrate 35, so that when the reference piece 12 on the indicator frame 6 is used as a reference point for identification, it can accurately identify whether the curvature of the glass substrate 35 is qualified, that is, in subsequent detection, the position of the detection piece 11 is aligned with the position of the reference piece 12, which indicates that the curvature of the glass substrate 35 is qualified. If the detection piece 11 is not aligned with the reference piece 12, it indicates that the curvature of the glass substrate 35 is unqualified.
[0030] Two connecting sleeves 16 are respectively installed on the outer surface of the bearing column 14 near the rear of the angle plate 10, and the two connecting sleeves 16 are fitted together. Two positioning rings 15 are coaxially inlaid on the outer surface of the bearing column 14, and the two connecting sleeves 16 are fitted between the two positioning rings 15. The positioning rings 15 prevent the connecting sleeves 16 from moving forward and backward. The outer surfaces of the two connecting sleeves 16 are fixedly installed with detection frames 8. The connecting sleeves 16 allow the detection frames 8 to rotate around the bearing column 14. The two detection frames 8 are arranged oppositely. Fixed ball frames 32 are fixedly installed at the ends of the two detection frames 8. Detection balls 25 are inlaid at the ends of the fixed ball frames 32. The fixed ball frames 32 fix the detection balls 25. The spherical setting of the detection ball 25 can enable it to fully contact the arc segment of the glass substrate 35 during detection. An extension frame 9 is extended from the inner surface of the detection frame 8. A detection piece 11 is fixedly installed at the end of the extension frame 9. The extension frame 9 serves to fix the detection piece 11. The detection piece 11 corresponds to the reference piece 12. A mirror frame 13 is fixedly installed at the front end edge of the indicator frame 6. A magnifying lens 7 is installed inside the mirror frame 13. The mirror frame 13 serves to carry the magnifying lens 7. The magnifying lens 7 corresponds to the joint between the detection piece 11 and the reference piece 12. The magnifying lens 7 can magnify the detection piece 11 and the reference piece 12 to clearly and accurately see whether the detection piece 11 and the reference piece 12 are aligned.
[0031] The lower end surface of the connecting sleeve 16 is inlaid with a column frame 20, and the lower end of the column frame 20 is penetrated by a limiting column 19 that is slidably installed. The column frame 20 plays a role in supporting the limiting column 19, and the limiting column 19 extends into the interior of the column frame 20. A top block 17 is fixedly installed on the upper end of the limiting column 19, and the limiting column 19 plays a role in guiding the top block 17. The top block 17 passes through the outer surface of the connecting sleeve 16, and the top block 17 slides with the connecting sleeve 16. The upper end of the top block 17 is pressed against the outer surface of the bearing column 14, which can increase the resistance of the detection frame 8 during rotation to avoid the detection frame 8 being too flexible and affecting its use. A tightening spring 18 is wound around the outer side of the limiting column 19, and one end of the tightening spring 18 is fixed to the inner lower end of the column frame 20. The tightening spring 18 plays a role in tightening the top block 17 against the bearing column 14, and the other end of the tightening spring 18 is fixed to the lower end of the top block 17.
[0032] During the inspection, the glass substrate 35 is first placed on the table and supported by the table. At this time, the arc section of the glass substrate 35 is located on the side of the table, and the edge of the glass substrate 35 extends out of the table. Then, the edge holder 2 is clamped at the edge of the plane section of the glass substrate 35 to position the center frame 3 so that the height of the center frame 3 is flush with the center of the arc section of the glass substrate 35. Then, the center frame 3 is pushed so that the joint 34 at the end of the centering plate 33 can be pressed against the inner surface of the arc section of the glass substrate 35, so that the center frame 3 can coincide with the center of the arc section of the glass substrate 35, so that the bearing column 14 can accurately correspond to the middle of the arc section of the glass substrate 35. Then, the threaded rod 5 is rotated to move the threaded sleeve 26 tightened on the threaded rod 5, thereby driving the bearing column 14 to move. At this time, the guide edge 23 is at the bearing column 14. The two detection frames 8 are then moved to rotate around the bearing column 14 to drive the two detection balls 25 to move. During this process, the detection sheet 11 on the extension frame 9 moves synchronously with the detection balls 25. When the two detection balls 25 are respectively pressed against the two sides of the arc segment of the glass substrate 35, the detection sheet 11 is aligned with the reference sheet 12 through the magnifying glass 7. If the detection sheet 11 is aligned with the reference sheet 12, it indicates that the curvature of the glass substrate 35 is qualified. If the detection sheet 11 is not aligned with the reference sheet 12, it indicates that the curvature of the glass substrate 35 is unqualified.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for detecting the curvature of a curved skylight glass substrate, comprising an L-shaped centering frame (1), characterized in that: One end of the L-shaped centering frame (1) is inlaid with a card edge seat (2), the other end of the L-shaped centering frame (1) is inlaid with a center frame (3), one end of the center frame (3) is symmetrically fixedly mounted with two centering plates (33), the ends of the two centering plates (33) are both extended with joints (34), the other end of the center frame (3) is mounted with a moving part, the end of the moving part is connected to a bearing column (14), the outer surface of the bearing column (14) is mounted with a detection part, the rear end of the bearing column (14) is coaxially inlaid with a fixing sleeve (22), the outer surface of the fixing sleeve (22) is fixedly mounted with a pressure head (21), and the spacing between the center frame (3) and the card edge seat (2) is the same as the distance between the horizontal section of the glass substrate (35) and the center of the arc section; The detection component comprises an angle plate (10) embedded in the outer surface of a bearing column (14), the bearing column (14) being located at a measuring point of the angle plate (10), two frame sleeves (24) being fixedly mounted on the outer surface of the bearing column (14) near the front of the angle plate (10), an indicator frame (6) being fixedly mounted on the outer surfaces of the two frame sleeves (24), the two indicator frames (6) being arranged opposite to each other, and reference plates (12) being fixedly mounted on the ends of the two indicator frames (6); Two connecting sleeves (16) are respectively fitted and installed on the outer surface of the bearing column (14) near the rear of the angle plate (10), and the two connecting sleeves (16) are fitted together. Two positioning rings (15) are coaxially inlaid on the outer surface of the bearing column (14), and the two connecting sleeves (16) are fitted between the two positioning rings (15). The outer surfaces of the two connecting sleeves (16) are fixedly installed with detection frames (8), and the two detection frames (8) are arranged opposite to each other. The ends of the two detection frames (8) are fixedly installed with fixed balls. A frame (32) is provided, wherein a detection ball (25) is embedded at the end of the fixed ball frame (32), an extension frame (9) is extended from the inner surface of the detection frame (8), a detection sheet (11) is fixedly mounted at the end of the extension frame (9), and the detection sheet (11) corresponds to the reference sheet (12), and a mirror frame (13) is fixedly mounted at the front end edge of the indicator frame (6), and a magnifying lens (7) is mounted inside the mirror frame (13), and the magnifying lens (7) corresponds to the joint between the detection sheet (11) and the reference sheet (12).
2. The device for detecting the curvature of a curved skylight glass substrate according to claim 1, characterized in that: The contact surface of the joint (34) and the contact surface of the pressure head (21) are both arranged in the form of arc surfaces, and the rear edge of the inner surface of the clamping seat (2) is arranged in an inclined manner.
3. The device for detecting the curvature of a curved skylight glass substrate according to claim 1, characterized in that: The movable member comprises a carrier shell (4) horizontally embedded in the other end of the central frame (3); a guide rib (23) is slidably mounted inside the carrier shell (4); an end of the guide rib (23) penetrates through the end of the carrier shell (4); a column sleeve (31) is coaxially embedded in the front end of the bearing column (14); and the end of the guide rib (23) is fixed to the column sleeve (31).
4. The device for detecting the curvature of a curved skylight glass substrate according to claim 3, characterized in that: A threaded rod (5) is mounted at the lower end of the carrier shell (4), a threaded sleeve (26) is screwed onto the outer surface of the threaded rod (5), a sleeve ear (27) extends from the upper end surface of the threaded sleeve (26), and the end of the sleeve ear (27) is connected to the column sleeve (31).
5. The device for detecting the curvature of a curved skylight glass substrate according to claim 4, characterized in that: Both ends of the threaded rod (5) are coaxially rotatably mounted with rod seats (28), the rod seats (28) are fixed to the carrier shell (4), a connecting frame (30) is fixedly mounted on the lower end of the column sleeve (31), the end of the connecting frame (30) is fixed to the sleeve ear (27), and a hand wheel (29) is coaxially fixedly mounted on the side of the threaded rod (5).
6. The device for detecting the curvature of a curved skylight glass substrate according to claim 1, characterized in that: The lower end surface of the connecting sleeve (16) is inlaid with a column frame (20), and a limiting column (19) is slidably installed through the lower end of the column frame (20), and the limiting column (19) extends into the interior of the column frame (20). A top block (17) is fixedly installed on the upper end of the limiting column (19), and the top block (17) passes through the outer surface of the connecting sleeve (16). The top block (17) and the connecting sleeve (16) are slidably matched, and the upper end of the top block (17) is pressed against the outer surface of the bearing column (14). A tightening spring (18) is wound around the outer side of the limiting column (19), and one end of the tightening spring (18) is fixed to the lower end of the inner part of the column frame (20), and the other end of the tightening spring (18) is fixed to the lower end of the top block (17).
Citation Information
Patent Citations
Arc-shaped glass substrate radian detection device
CN116625200A
Automobile skylight sun shield radian testing fixture
CN209605739U