Secondary processing device and processing method for control cable
By providing secondary machining devices for controlling cables, including laser cutting, circumcision cutting and automatic peeling components, the problem of inefficient secondary machining of artificial cables is solved, and efficient and accurate cable machining and assembly is achieved.
Patent Information
- Application Number
- CN202411647933.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-28
AI Technical Summary
In the prior art, manual secondary processing of cables is inefficient and can easily cause damage to the inner core of the cable.
A secondary machining device for controlling a cable is provided, including a machining box, a machining assembly and a mounting assembly. The machining assembly cuts the cable through a laser cutter or circumcision knife, the stripping assembly peels the cable skin through a beamer and a dial, and the mounting assembly is used to install the wire markings and aerospace plugs.
It improves the efficiency of secondary processing of cables, reduces the risk of manual operation, ensures the integrity of the cable core, and realizes automatic and precise assembly.
Smart Images

Figure CN119542998A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of secondary processing of control cables, and in particular, to a secondary processing device and a processing method for control cables. Background Art
[0002] Cable secondary processing refers to the reprocessing process of formed plastic products or profiles as needed. This processing can include various forms such as mechanical processing, welding, and modification, which aims to meet specific usage requirements or improve product performance and appearance. When connecting the two ends of the cable, especially the armored multi-core cable, it is often necessary to connect each inner core separately. At this time, the cable needs to be processed secondary, including cutting and stripping the outer layer, and installing connectors such as aviation plugs for subsequent connection. When used on site, due to the small diameter of the control cable, the outer layer of the cable is often stripped manually, and the aviation plug is manually clamped and installed; however, when the cable is processed secondary manually, the cutting and stripping speed of the outer layer is slow, and improper operation can easily cause damage to the inner core of the cable, affecting subsequent normal use.
[0003] To address the above problems, no effective solution has been proposed yet. Summary of the invention
[0004] The main purpose of the present application is to provide a secondary processing device and a processing method for controlling cables, so as to solve the problem of low efficiency of manual secondary processing of cables in the prior art.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a secondary processing device for control cables is provided, including: a processing box, a box door is opened on the side wall of the processing box, and a first through hole is opened on the side wall of the processing box, and the first through hole is used for allowing the target control cable to pass through; a processing component, the processing component is arranged in the processing box, and the processing component is at least used to cut and strip the target control cable to obtain the inner core of the target control cable; an installation component, the installation component is arranged in the processing box, and the installation component is used to install the wire marker tube and the navigation plug on the inner core of the target control cable.
[0006] Furthermore, the processing component includes a first processing component, and the first processing component includes: a first driving component, the first driving component is arranged in the processing box; an outer gear ring, the output end of the first driving component is connected to the outer gear ring; a first cutting component, the first cutting component is connected to the inner wall of the outer gear ring; a first limiting component, the first limiting component is arranged adjacent to the outer gear ring, the first limiting component has a locking state for locking the target control cable, and the first limiting component has a driving state for driving the target control cable to move; wherein, when the first limiting component is in the locking state, the first driving component drives the outer gear ring to rotate, thereby driving the first cutting component to cut the target control cable.
[0007] Furthermore, the first cutting component includes: a laser cutter, which is arranged on the inner wall of the outer gear ring; wherein, when the first limiting component is in a locked state, the first driving component drives the outer gear ring to rotate, thereby driving the laser cutter to cut the target control cable.
[0008] Furthermore, the first cutting component includes: a circular cutter, the circular cutter is connected to the outer tooth ring, and the circular cutter is telescopically arranged along the radial direction of the outer tooth ring, so that the circular cutter has a first initial position away from the geometric center of the outer tooth ring, and the circular cutter has a cutting position close to the geometric center of the outer tooth ring; a second drive motor, the output end of the second drive motor is connected to the circular cutter to drive the circular cutter to switch between the first initial position and the cutting position; wherein, when the first limit assembly is in a locked state, the circular cutter is in the cutting position, and the first drive assembly drives the outer tooth ring to rotate, thereby driving the circular cutter to cut the target control cable.
[0009] Further, the first limiting component includes: an annular disk, which is arranged in the processing box, the annular disk has an axial hole, and the axial hole is coaxially arranged with the outer gear ring; a telescopic part, the telescopic part is connected to the annular disk, the telescopic part is telescopically arranged along the radial direction of the annular disk, there are multiple telescopic parts, and the multiple telescopic parts are arranged at intervals along the circumference of the axial hole; a limiting roller, the limiting roller is connected to the telescopic part, there are multiple limiting rollers, each limiting roller is arranged one by one corresponding to each telescopic part, the limiting roller is arranged on the side of the telescopic part close to the axial hole, the telescopic part and the limiting roller have a locking state, and the telescopic part and the limiting roller have a driving state.
[0010] Furthermore, the processing component includes a second processing component, which is arranged in the processing box and is arranged adjacent to the first processing component. The second processing component includes: a second limiting component, which includes a limiting rod, which is connected to the processing box, and there are multiple limiting rods, which enclose a limiting space; a stripping component, which is arranged adjacent to the second limiting component, and is used to strip the skin of the target control cable; a second connecting rod, a first end of the second connecting rod is slidably connected to the processing box through a sliding component; a clamp, which is connected to the second end of the second connecting rod, and is used to clamp the target control cable; a double-blade cutter, which is connected to the third end of the second connecting rod, and is used to cut the stripped target control cable.
[0011] Furthermore, the stripping component includes: a cable tie, which is arranged in a processing box, and the cable tie includes a limit plate, and there are multiple limit plates, and the multiple limit plates are arranged to form a accommodating space; a thumb wheel, at least a part of which is arranged in the cable tie, the thumb wheel is connected to the limit plate, and the thumb wheel is rotatably arranged; a pressure plate, which is arranged in the limit space, and is movably arranged along the length direction of the cable tie, and the pressure plate has a second initial position away from the thumb wheel, and the pressure plate has a working position for pushing the target control cable close to the thumb wheel; a fourth drive motor, a first output end of the fourth drive motor is connected to the pressure plate, and a second output end of the fourth drive motor is connected to the thumb wheel; wherein, when the fourth drive motor drives the pressure plate to be in the working position, the fourth drive motor drives the thumb wheel to rotate to peel off the skin of the target control cable.
[0012] Furthermore, the installation component includes: an aviation plug installation component, which is used to install the aviation plug; a material box, which is arranged in a processing box, and a plurality of installation holes are arranged at intervals along the height direction of the material box, and the installation holes are used to place the wire marking tube; a crimping knife, which is arranged in coordination with the material box; wherein, the operating fixture clamps the inner core of the target control cable and moves it into the installation hole to place it in the wire marking tube, and then the crimping knife is operated to squeeze the wire marking tube to install the wire marking tube to the inner core of the target control cable.
[0013] Furthermore, the secondary processing device includes: a camera, which is arranged in the processing box, the camera is arranged close to at least one of the first processing component and the second processing component, and the camera is used to collect the image of the target control cable; a support component, the support component is arranged at the bottom of the processing box, and the support component is used to place the target control cable; a lifting component, the lifting component is connected to the processing box, and the lifting component is movably arranged along the height direction of the processing box; a power source, the output end of the power source is connected to the lifting component to drive the lifting component to drive the processing box to reciprocate along the height direction of the processing box.
[0014] According to another aspect of the present application, a secondary processing method for control cables is provided, and the method adopts the above-mentioned secondary processing device for control cables for processing, and the method includes the following steps: obtaining a target size of the target control cable; based on the target size, controlling the first processing component to cut the target control cable to obtain a transition piece of the target control cable; based on the target size, controlling the second processing component to strip off the skin of the transition piece of the target control cable, and controlling the second processing component to cut the target control cable to obtain an inner core of the target control cable; obtaining the current size of the target control cable; when determining that the current size is equal to the target size, controlling the installation component to install the wire marker tube and the navigation plug on the inner core of the target control cable to obtain the finished target control cable.
[0015] By applying the technical solution of the present application, the target control cable is cut and stripped by means of a processing component, the outer layer and the insulating inner layer of the target control cable are removed, and the inner core of the target control cable is obtained. The wire marking tube and the navigation plug are installed on the inner core of the target control cable by means of an installation component, thereby replacing the manual secondary processing of the cable in the prior art, improving the efficiency of the secondary processing of the cable, and solving the problem of low efficiency of manual secondary processing of the cable in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 A structural diagram showing a first embodiment of a secondary processing device for a control cable according to the present application is shown;
[0018] Figure 2 A structural diagram showing a second embodiment of a secondary processing device for a control cable according to the present application is shown;
[0019] Figure 3 A schematic structural diagram of a first embodiment of a first processing assembly according to the present application is shown;
[0020] Figure 4 A schematic structural diagram of a second embodiment of a first processing assembly according to the present application is shown;
[0021] Figure 5 A schematic structural diagram of a second embodiment of a first processing assembly according to the present application is shown;
[0022] Figure 6 A schematic structural diagram of an embodiment of a guide sleeve according to the present application is shown;
[0023] Figure 7 A schematic structural diagram of an embodiment of a support assembly according to the present application is shown;
[0024] Figure 8 A schematic structural diagram of an embodiment of a material box according to the present application is shown;
[0025] Fig. 9 A schematic structural diagram of an embodiment of a cable tie according to the present application is shown;
[0026] Fig.10 A schematic structural diagram of an embodiment of a tooth-pressing cutter according to the present application is shown;
[0027] Fig.11 shows an RGB space diagram according to an embodiment of the present application;
[0028] Fig.12 shows an HSV model diagram according to an embodiment of the present application;
[0029] Fig.13 A convolutional neural network diagram according to an embodiment of the present application is shown.
[0030] The above drawings include the following reference numerals:
[0031] 1. Processing box body; 11. Box door; 2. First through hole;
[0032] 3. Target control cable;
[0033] 4. Lifting components;
[0034] 5. Support assembly; 501. Fixed long rod; 502. Movable sleeve; 503. Sliding chassis; 504. Threaded sleeve; 505. Sliding motor; 506. Threaded rod;
[0035] 6. First cutting assembly; 601. First driving motor; 602. Driving gear; 603. External gear ring; 604. Laser cutter; 605. First connecting rod; 606. Second driving motor; 607. Threaded driving rod; 608. Mounting seat; 609. Annular cutter; 610. Annular disk; 6100. Shaft hole; 611. Second conducting section; 612. Second through hole; 613. Locking seat; 614. Third driving motor; 615. Driving screw; 616. Driving tube seat; 617. Roller seat; 618. Locking motor; 619. Limiting roller; 620. Camera;
[0036] 7. Second processing assembly; 701. Limit rod; 702. Soft pressure tube; 703. Support; 704. Cable tie; 705. Telescopic rod; 706. Press plate; 707. Rotating motor; 708. Pedal; 709. First slide bar; 710. First slider; 711. Second slide bar; 712. Second slider; 713. Second connecting rod; 714. Double-blade cutter; 715. Third connecting rod; 716. Identification controller; 717. Mechanical gripper; 718. Third slide bar; 719. Third slider; 720. Fourth slide bar; 721. Fourth slider; 722. Aviation plug installation assembly; 723. Material box; 724. Gear pressing knife
[0037] ;8. Current welding machine;
[0038] 9. Online organization;
[0039] 10. Printing mechanism. DETAILED DESCRIPTION
[0040] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0041] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0042] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0043] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. In the accompanying drawings, for the sake of clarity, the thickness of the layers and regions may be enlarged, and the same reference numerals are used to represent the same devices, and thus their descriptions will be omitted.
[0044] Combination Figures 1 to 10 In a specific embodiment of the present application, a secondary processing device for a control cable is provided. Specifically, the secondary processing device for a control cable includes a processing box 1, a processing assembly and an installation assembly. The side wall of the processing box 1 is provided with a box door 11, and the side wall of the processing box 1 is provided with a first through hole 2, and the first through hole 2 is used for a target control cable 3 to pass through; the processing assembly is arranged in the processing box 1, and the processing assembly is at least used for cutting and stripping the target control cable 3 to obtain the inner core of the target control cable 3; the installation assembly is arranged in the processing box 1, and the installation assembly is used to install the line marker tube and the navigation plug on the inner core of the target control cable 3.
[0045] In this embodiment, the target control cable 3 is cut and stripped by a processing component to remove the outer layer and the insulating inner layer of the target control cable 3 to obtain the inner core of the target control cable 3, and the wire marker tube and the navigation plug are installed on the inner core of the target control cable 3 by an installation component, thereby replacing the manual secondary processing of the cable in the prior art, improving the efficiency of the secondary processing of the cable, and solving the problem of low efficiency of manual secondary processing of the cable in the prior art.
[0046] Furthermore, the processing component includes a first processing component, which includes a first driving component, an outer gear ring 603, a first cutting component 6 and a first limiting component, and the first driving component is arranged in the processing box 1; the output end of the first driving component is connected to the outer gear ring 603; the first cutting component 6 is connected to the inner wall of the outer gear ring 603; the first limiting component is arranged adjacent to the outer gear ring 603, and the first limiting component has a locking state for locking the target control cable 3, and the first limiting component has a driving state for driving the target control cable 3 to move; wherein, when the first limiting component is in the locking state, the first driving component drives the outer gear ring 603 to rotate, thereby driving the first cutting component 6 to cut the target control cable 3.
[0047] Furthermore, the first cutting assembly 6 includes a laser cutter 604, which is arranged on the inner wall of the outer gear ring 603; wherein, when the first limit assembly is in a locked state, the first driving assembly drives the outer gear ring 603 to rotate, thereby driving the laser cutter 604 to cut the target control cable 3. This arrangement realizes cutting the target control cable 3 by driving the outer gear ring 603 to drive the laser cutter 604, so as to remove the harder outer layer (such as the armor layer) of the target control cable 3, so as to subsequently peel off the outer skin of the target control cable 3, thereby improving the processing efficiency.
[0048] Combination Figure 3 As shown, in this embodiment, the first processing assembly also includes a first drive motor 601 and a drive gear 602. The first drive motor 601 is arranged in the processing box 1, and the drive gear 602 is connected to the output end of the first drive motor 601. The outer gear ring 603 is arranged in meshing with the drive gear 602. When the first limit assembly is in a locked state, the first drive assembly drives the outer gear ring 603 to rotate, thereby driving the laser cutter 604 to cut the target control cable 3. This arrangement realizes cutting the target control cable 3 by driving the outer gear ring 603 to drive the laser cutter 604, so as to remove the harder outer layer (such as the armor layer) of the target control cable 3, so as to subsequently peel off the outer skin of the target control cable 3, thereby improving the processing efficiency.
[0049] Further, the first cutting assembly 6 includes a ring cutter 609 and a second drive motor 606, the ring cutter 609 is connected to the outer toothed ring 603, and the ring cutter 609 is telescopically arranged along the radial direction of the outer toothed ring 603, so that the ring cutter 609 has a first initial position away from the geometric center of the outer toothed ring 603, and the ring cutter 609 has a cutting position close to the geometric center of the outer toothed ring 603; the output end of the second drive motor 606 is connected to the ring cutter 609 to drive the ring cutter 609 to switch between the first initial position and the cutting position; wherein, when the first limit assembly is in a locked state, the ring cutter 609 is located at the cutting position, and the first drive assembly drives the outer toothed ring 603 to rotate, thereby driving the ring cutter 609 to cut the target control cable 3. This arrangement realizes that the outer layer of the target control cable 3 is cut by driving the ring cutter 609 by the second drive motor 606, and the cutting amount of the ring cutter 609 can be controlled by the second drive motor 606, thereby improving the cutting efficiency.
[0050] Combination Figure 6 As shown, in this embodiment, the first cutting component 6 also includes a first connecting rod 605, a second driving motor 606, a threaded driving rod 607 and a mounting seat 608. The first connecting rod 605 is connected to the inner wall of the outer gear ring 603, and the first connecting rod 605 extends toward the geometric center of the outer gear ring 603. The second driving motor 606 is connected to the first connecting rod 605, and the output end of the second driving motor 606 is connected to the first end of the threaded driving rod 607. The second end of the threaded driving rod 607 is threadedly connected to the first end of the mounting seat 608, and the second end of the mounting seat 608 is connected to the ring cutter 609. When the limiting subassembly is in a locked state, the second driving motor 606 drives the threaded driving rod 607, and the mounting seat 608 moves relative to the second driving motor 606, thereby driving the ring cutter 609 to move toward the side close to the geometric center of the outer gear ring 603, so that the ring cutter 609 cuts the target control cable 3, thereby improving the cutting efficiency.
[0051] Further, the first limiting assembly includes an annular disk 610, a telescopic member and a limiting roller 619. The annular disk 610 is arranged in the processing box 1. The annular disk 610 has an axial hole 6100, and the axial hole 6100 is coaxially arranged with the outer gear ring 603; the telescopic member is connected to the annular disk 610, and the telescopic member is telescopically arranged along the radial direction of the annular disk 610. There are multiple telescopic members, and the multiple telescopic members are arranged at intervals along the circumference of the axial hole 6100; the limiting roller 619 is connected to the telescopic member, and there are multiple limiting rollers 619, each limiting roller 619 is arranged one-to-one with each telescopic member, and the limiting roller 619 is arranged on the side of the telescopic member close to the axial hole 6100, the telescopic member and the limiting roller 619 have a locking state, and the telescopic member and the limiting roller 619 have a driving state. The shaft hole 6100 is coaxially arranged with the first through hole 2, so that the target control cable 3 is moved from the first through hole 2 to the shaft hole 6100 for limiting and processing. When the telescopic member and the limiting roller 619 are in a locked state, the telescopic member is extended and the limiting roller 619 is locked (the limiting roller 619 cannot rotate), so as to limit and cut the target control cable 3; when the telescopic member and the limiting roller 619 are in a driving state, the limiting roller 619 is rotatably arranged, so as to move the cut target control cable 3 to the second processing assembly 7 for processing.
[0052] Combination Figure 4 and Figure 5As shown, in this embodiment, the first limiting assembly includes an annular disk 610, a telescopic member, a limiting roller 619, a third drive motor 614 and a locking motor 618. There are two annular disks 610. The telescopic member, the limiting roller 619, the third drive motor 614 and the locking motor 618 are all arranged between the two annular disks 610. The telescopic member includes a locking seat 613. The third drive motor 614 is arranged in the locking seat 613. The output end of the third drive motor 614 is connected to the first end of the drive screw 615. The second end of the drive screw 615 is threadedly connected to the first end of the drive tube seat 616. The second end of the drive tube seat 616 is connected to the roller seat 617. The second end of the roller seat 617 is connected to the locking motor 618. The locking motor 618 has an encoder, and the output end of the locking motor 618 is connected to the limiting roller 619. When the telescopic member and the limit roller 619 are switched to the locked state, the third drive motor 614 drives the drive screw 615, drives the tube seat 616 to move relative to the third drive motor 614, and then drives the roller seat 617 and the limit roller 619 to move toward the shaft hole 6100 until multiple limit rollers 619 contact (and slightly squeeze) the target control cable 3. At this time, the locking motor 618 is controlled to lock the limit roller 619 to limit the target control cable 3. When switched to the driving state, the third driving motor 614 drives the driving screw 615, driving the tube seat 616 to move relative to the third driving motor 614, thereby driving the roller seat 617 and the limiting roller 619 to move toward / away from the axial hole 6100 until multiple limiting rollers 619 contact the target control cable 3. At this time, the locking motor 618 is controlled to drive the limiting roller 619 to rotate, thereby driving the target control cable 3, so that the cut target control cable 3 can be moved to the second processing component 7 for processing.
[0053] Combination Figure 3 As shown, there are two groups of first limiting components, which are coaxially arranged. The two groups of first limiting components are respectively arranged on both sides of the axial direction of the outer gear ring 603. When the two groups of first limiting components limit the target control cable 3 at the same time, the first cutting component 6 cuts the target control cable 3. This arrangement improves the processing accuracy and prevents the target control cable 3 from moving during the cutting process.
[0054] Further, the processing assembly includes a second processing assembly 7, which is arranged in the processing box 1, and the second processing assembly 7 is arranged adjacent to the first processing assembly. The second processing assembly 7 includes a second limiting assembly, a stripping assembly, a sliding assembly, a second connecting rod 713, a clamp and a double-blade cutter 714. The limiting rod 701 is connected to the processing box 1, and there are multiple limiting rods 701, and the multiple limiting rods 701 are arranged to form a limiting space; the stripping assembly is arranged adjacent to the second limiting assembly, and the stripping assembly is used to strip the skin of the target control cable 3; the first end of the second connecting rod 713 is slidably connected to the processing box 1 through the sliding assembly; the clamp is connected to the second end of the second connecting rod 713, and the clamp is used to clamp the target control cable 3; the double-blade cutter 714 is connected to the third end of the second connecting rod 713, and the double-blade cutter is used to cut the target control cable 3 after stripping. Such an arrangement improves the stripping efficiency and cutting efficiency of the target control cable 3, and improves the reliability of the secondary processing device for the control cable.
[0055] Combination Figure 7 As shown, in a specific embodiment of the present application, the first end of the second connecting rod 713 is slidably connected to the processing box 1 through a sliding assembly, and the sliding assembly includes a first slide bar 709, a first slider 710, a second slide bar 711 and a second slider 712. The first slide bar 709 is connected to the top plate of the processing box 1. There are at least two first slide bars 709, and the two first slide bars 709 are respectively arranged on both sides of the length direction of the processing box 1, and the axial direction of the first slide bar 709 is arranged along the length direction of the processing box 1; the first slider 710 is slidably connected to the first slide bar 709, and each first slide bar 709 is provided with at least one first slider 710; the two ends of the second slide bar 711 are respectively connected to the first sliders 710 on the two first slide bars 709, and the axial direction of the second slide bar 711 is arranged along the width direction of the processing box 1; the second slider 712 is slidably connected to the second slide bar 711. Among them, the first sliding bar 709 and the first sliding block 710 are used to realize that the second sliding bar 711 drives the clamp and the double-piece cutter 714 on the second connecting rod 713 to slide in the length direction of the processing box body 1, and the second sliding bar 711 and the second sliding bar 711 are used to realize that the second connecting rod 713 drives the clamp and the double-piece cutter 714 to slide in the width direction of the processing box body 1.
[0056] In a preferred embodiment of the present application, Fig. 9 As shown, the second connecting rod 713 is connected to the fixture through the third connecting rod 715, wherein the third connecting rod 715 is provided with an identification controller 716, the fixture is a mechanical gripper 717, and the identification controller 716 is composed of a mounting base, and identification cameras installed on the outside and the bottom, so as to monitor the processing process of the target control cable 3 in real time. Figure 7 and Figure 8As shown, the second limiting assembly also includes a soft pressure tube 702, which is arranged along the circumference of the limiting rod 701, two of the multiple limiting rods 701 are arranged vertically, and the other two of the multiple limiting rods 701 are arranged horizontally. The four limiting rods 701 are arranged to form a limiting space to limit the target control cable 3.
[0057] Furthermore, the stripping assembly includes a cable tie 704, a pressure plate 706, a dial wheel 708 and a fourth drive motor. The cable tie 704 is arranged in the processing box 1, and the cable tie 704 includes a limit plate, and the limit plates are multiple, and the multiple limit plates are arranged to form a accommodating space; at least part of the dial wheel 708 is arranged in the cable tie 704, the dial wheel 708 is connected to the limit plate, and the dial wheel 708 is rotatably arranged; the pressure plate 706 is arranged in the limit space, and the pressure plate 706 is movably arranged along the length direction of the cable tie 704, the pressure plate 706 has a second initial position away from the dial wheel 708, and the pressure plate 706 has a working position for pushing the target control cable 3 close to the dial wheel 708; the first output end of the fourth drive motor is connected to the pressure plate 706, and the second output end of the fourth drive motor is connected to the dial wheel 708; wherein, when the fourth drive motor drives the pressure plate 706 to be in the working position, the fourth drive motor drives the dial wheel 708 to rotate to peel off the skin of the target control cable 3. This arrangement peels off the skin of the target control cable 3 after being cut by the first processing component, thereby improving the secondary processing efficiency of the target control cable 3.
[0058] Combination Figure 7 As shown, in a specific embodiment of the present application, the second processing assembly 7 includes a support member 703, the support member 703 is connected to the processing box 1, and the cable tie 704 is arranged on the support member 703. Specifically, the support member 703 can be a plate arranged in the horizontal direction. The fourth driving motor includes a rotating motor 707, and the output end of the rotating motor 707 is connected to the thumbwheel 708 to drive the thumbwheel 708 to rotate, thereby realizing the stripping of the mesh layer, the insulation layer, etc. of the target control cable 3.
[0059] Furthermore, combined with Fig.10 As shown, the installation assembly includes an aerial plug installation assembly 722, a material box 723 and a crimping knife 724, wherein the aerial plug installation assembly 722 is used to install the aerial plug; the material box 723 is arranged in the processing box 1, and a plurality of installation holes are arranged at intervals along the height direction of the material box 723, and the installation holes are used to place the wire marking tube; the crimping knife 724, the crimping knife 724 is arranged in coordination with the material box 723; wherein, the operating fixture clamps the inner core of the target control cable 3 and moves it into the installation hole to place the wire marking tube, and then the crimping knife 724 is operated to squeeze the wire marking tube to install the wire marking tube to the inner core of the target control cable 3.
[0060] Combination Figure 8As shown, the sliding assembly also includes a third slide bar 718, a third slider 719, a fourth slide bar 720 and a fourth slide bar 721. The third slide bar 718 is vertically arranged in the processing box 1. There are at least two third sliders 719. The two first slide bars 709 are respectively arranged on both sides of the width direction of the processing box 1. The third slider 719 is slidably connected to the third slide bar 718. At least one third slider 719 is arranged on each third slide bar 718. The two ends of the fourth slide bar 720 are respectively connected to the third sliders 719 on the two third slide bars 718. The axial direction of the fourth slide bar 720 is arranged along the width direction of the processing box 1. The fourth slider 721 is slidably connected to the fourth slide bar 720. The fourth slider 721 is provided with an aviation plug installation assembly 722 for installing an aviation plug. The fourth slider 721 is provided with a material box 723 for placing a wire mark tube. The material box 723 and the aviation plug installation assembly 722 are installed on the same side of the fourth slider 721 to facilitate the installation of the wire mark tube and the aviation plug.
[0061] Further, the secondary processing device includes a camera 620, the camera 620 is arranged in the processing box 1, the camera 620, the camera 620 is arranged in the processing box 1, the camera 620 is arranged near at least one of the first processing component and the second processing component, and the camera 620 is used to collect an image of the target control cable 3;
[0062] In an exemplary embodiment of the present application, in combination with Figure 3 As shown, the camera 620 is arranged on the inner wall of the outer gear ring 603, so that the processing status of the target control cable 3 by the first processing component can be monitored in real time.
[0063] Further, the secondary processing device includes a support assembly 5, which is arranged at the bottom of the processing box 1. The support assembly 5 is used to place the processed target control cable 3. When the secondary processing of the target control cable 3 is completed, the inner core of the target control cable 3 on the support assembly 5 can be taken out by opening the box door 11. In a specific embodiment of the present application, the support assembly 5 includes a fixed long rod 501, a movable sleeve 502, a sliding chassis 503, a threaded sleeve 504, a sliding motor 505 and a threaded rod 506; the inner bottom of the processing box 1 is provided with a fixed long rod 501 and a sliding motor 505, the fixed long rod 501 is arranged along the length direction of the processing box 1, the fixed long rod 501 is slidably sleeved with a movable sleeve 502 on the outside, and the movable sleeve 502 is fixedly connected to the sliding chassis 503, and a plurality of fixed long rods 501 are provided, and a plurality of fixed long rods 501 are arranged on both sides of the sliding chassis 503 to support the sliding chassis 503. A threaded sleeve 504 is provided on one side of the sliding chassis 503, the sliding chassis 503 is fixedly connected to the threaded sleeve 504, the output end of the sliding motor 505 is connected to the threaded rod 506, the threaded sleeve 504 is sleeved on the threaded rod 506, and the threaded sleeve 504 is threadedly connected to the threaded rod 506. The sliding motor 505 drives the threaded sleeve 504 to drive the sliding chassis 503 to move, which helps to adjust the position of the sliding chassis 503 to avoid deviation, and at the same time drives the movable sleeve 502 to reciprocate along the axis direction of the fixed long rod 501.
[0064] Combination Figure 1 As shown, in a specific embodiment of the present application, the secondary processing device includes a lifting component 4 and a power source, the lifting component 4 is connected to the processing box 1, and the lifting component 4 is movably arranged along the height direction of the processing box 1; the output end of the power source is connected to the lifting component 4 to drive the lifting component 4 to drive the processing box 1 to reciprocate along the height direction of the processing box 1. The power source can be set as a driving motor, so that the secondary processing device can be adjusted to a suitable height according to demand, which is convenient for the target control cable 3 to enter the processing box 1 for processing, thereby improving the practicality of the secondary processing device.
[0065] Combination Figure 6As shown, in a specific embodiment of the present application, the processing assembly includes a guide cylinder, which is arranged in the processing box 1, and the guide cylinder is arranged near the first processing assembly. The guide cylinder includes a first conductive section and a second conductive section 611, and the first conductive section is provided with a second through hole 612, and the first conductive section is coaxially arranged with the outer gear ring 603; the first conductive section is arranged to be connected with the first end of the second conductive section 611, and the second end of the second conductive section 611 extends to the outside of the processing box 1; wherein, the geometric center line of the length direction of the first conductive section is arranged at an angle to the geometric center line of the length direction of the second conductive section. After the first processing assembly cuts the target control cable 3, the locking motor 618 drives the limit roller 619 to rotate, and then drives the target control cable 3 to move to the second processing assembly through the second through hole 612 for processing. This arrangement facilitates the waste cut by the first processing assembly to be driven to the second conductive section 611 for collection, avoids the accumulation of waste affecting the processing process, and improves the reliability of the secondary processing device.
[0066] According to another aspect of the present application, a secondary processing method for a control cable is provided. The method uses the above-mentioned secondary processing device for a control cable for processing. The method comprises the following steps:
[0067] Step S10: Obtain the target size of the target control cable 3.
[0068] Step S20 : Based on the target size, control the first processing component to cut the target control cable 3 to obtain a transition piece of the target control cable 3 .
[0069] Step S30 : Based on the target size, control the second processing component 7 to peel off the skin of the transition piece of the target control cable 3 , and control the second processing component 7 to cut the target control cable 3 to obtain the inner core of the target control cable 3 .
[0070] Step S40: obtaining the current size of the target control cable 3;
[0071] Step S50: When it is determined that the current size is equal to the target size, the control installation component installs the line marker tube and the navigation plug onto the inner core of the target control cable 3 to obtain a finished target control cable.
[0072] Through the above steps, a series of operations including automatic cable stripping, core stripping, crimping, plugging, wiring, assembly and testing of secondary communication armored cables can be realized. This is not only fast but also not easy to damage the inner core of the cable. It can replace manual work to complete the precise assembly of cables and aviation plugs, reduce manual work pressure and improve plugging accuracy, avoid accidents caused by wrong or false connections on site, and at the same time standardize the on-site processing flow of secondary cables to improve process quality.
[0073] Optionally, based on the target size, controlling the first processing component to cut the target control cable 3 includes:
[0074] Step S21: Acquire an image of the target control cable 3, and determine a first size of the target control cable 3 through the image.
[0075] Step S22: determining a first processing size according to the target size and the first size;
[0076] Step S23: Based on the first processing size, the first limit assembly is controlled to be in a locked state, the second drive motor 606 is controlled to drive the ring cutter 609 to move to the cutting position, and the first drive motor 601 is controlled to drive the outer gear ring 603 to drive the laser cutter 604 to rotate, thereby cutting the target control cable 3;
[0077] Step S24: when it is determined that the current first size of the target control cable 3 meets the first processing size, the second drive motor 606 is controlled to drive the circular cutting knife 609 to move to the first initial position, and the first drive motor 601 is controlled to stop driving;
[0078] Step S25: Control the first limiting assembly to be in a driving state to move the transition piece of the target control cable 3 to the second processing assembly 7.
[0079] In step S21, the high-speed camera 620 identifies the colors of each layer of the cable, determines the current cutting position, and determines the cutting depth of the ring cutter and the laser; the color collected by the high-speed camera 620 is a mixture of red R, green G, and blue B in different proportions, and the synthesis of any color is shown in the following formula:
[0080] F=R(r)+G(g)+B(b)
[0081] like Fig.11 As shown, through the above formula, the synthesis principle of the three primary colors and other arbitrary colors is represented by three-dimensional space, and the three primary colors are represented by the X-axis, Y-axis, and Z-axis, where X(0,1,0) represents green, Y(1,0,0) represents red, and Z(0,0,1) represents blue. Black (0,0,0) is the color of the three primary colors mixed together, that is, the origin. Correspondingly, the point farthest from the origin is white (1,1,1);
[0082] The RGB information of the image collected by the high-speed camera 620 is converted into an HSV model through a color recognition algorithm. The HSV model sets different threshold ranges for different colors, and then the color range of the cable layer can be determined;
[0083] The HSV color model includes hue H, saturation S, and lightness V. When the hue H is measured by angle, its value range is 0° to 360°. Starting from red and counting in a counterclockwise direction, the red angle is 0°, the green angle is 120°, and the blue angle is 240°. Fig.12As shown, their complementary colors are: yellow angle is 60°, cyan angle is 180°, and purple angle is 300°;
[0084] The color recognition algorithm first normalizes the R, G, and B values, as shown in the following formula:
[0085]
[0086] Then convert to H, S, V values:
[0087] V=max(R,G,B) ;
[0088]
[0089]
[0090] After converting HSV to RGB, the value range of each dimension of HSV is 0≤H≤360,0≤S≤1,0≤V≤1. When the calculated H value is less than 0, add 360 to the value to get the final H value. In order to visualize the HSV image, its pixel value is usually converted to between 0 and 255. The conversion method is as follows:
[0091]
[0092] The threshold range of the HSV value is used to determine the color of the current cable and compare it with the colors of each layer of the cable being processed stored in the cable inventory to evaluate the cutting quality and identify whether the current first cutting component 6 damages the target control cable 3, so as to determine the cutting depth of the circular cutter 609 and the laser cutter 604.
[0093] Further, based on the target size, controlling the second processing component 7 to peel off the skin of the transition piece of the target control cable 3, and controlling the second processing component 7 to cut the target control cable 3 to obtain the inner core of the target control cable 3, including:
[0094] Step S31: Control the pressing plate 706 to move to the working position, and control the dial 708 to rotate to peel off the skin of the target control cable 3.
[0095] Step S32: Acquire an image of the target control cable 3, and determine a second size of the target control cable 3 through the image.
[0096] Step S33: Determine the second processing size according to the target size and the second size.
[0097] Step S34: Based on the second processing size, control the double-blade cutter 714 to cut the transition piece of the target control cable 3 after the skin is peeled off;
[0098] Step S35 : when it is determined that the current second size of the target control cable 3 meets the target size, the double-blade cutter 714 is controlled to stop cutting to obtain the inner core of the target control cable 3 .
[0099] Through the above steps, a series of operations of automatic cable stripping, core stripping, crimping, plugging, wiring, assembly and testing of secondary communication armored cables can be realized. It is not only fast but also not easy to damage the inner core of the cable. It can replace manual work to complete the precise assembly of cables and aviation plugs, reduce manual work pressure and improve the accuracy of plugging, avoid accidents caused by wrong connection and false connection on site, and at the same time standardize the on-site processing flow of secondary cables to improve the quality of the process.
[0100] In step S32, the camera of the recognition controller 716 recognizes the cable image, and first performs denoising, enhancement, and segmentation processing on the secondary cable image through the cable loose strand detection image recognition algorithm, and then designs and improves the convolutional neural network to realize its defect detection, and evaluates whether the cable loose strands occur during the insertion process;
[0101] Among them, the image denoising adopts the Gaussian filtering algorithm, and its filtering is mainly through the convolution kernel, using the Gaussian function to complete the image denoising processing. During the processing, the collected initial wire image is set to f(u,v), and H(u,v) is used to represent the Gaussian kernel matrix of this time. When its spatial dimension is set to (2k+1)*(2k+1), the denoised image g(u,v) is:
[0102] g(u,v)=f(u,v)·H(u,v);
[0103]
[0104] After image denoising, the histogram equalization method is used to enhance the image to achieve local enhancement of the cable image. Especially when the contrast of the area to be processed in the image is quite close, the grayscale value of the target area image can be more evenly distributed on the histogram, so that the local contrast can be enhanced without affecting the overall contrast. The grayscale level of the image pixel is set as the variable r. After standardization (0≤r≤1), if r=0, the pixel is displayed as black; if r=1, the pixel is displayed in white. In the process of processing the collected transmission line conductor image, since the grayscale value of each pixel in the image is random and is between [0, 1], the probability density function should be used to display the image grayscale distribution. The digital image is further analyzed in a discrete form. In the discrete form, the discrete grayscale level is represented by r. k Indicates that the grayscale level is represented by k, p r (r) indicates p r (r k ), then:
[0105]
[0106] Where n is the number of pixels in an image; k The gray value in the image is r k The number of pixels, and 0≤r k ≤1, k=0,1,2,…,n-1.
[0107] The function used for image histogram equalization is:
[0108]
[0109] The corresponding inverse transform can be expressed as:
[0110] r i =T -1 (S i );
[0111] Complete secondary cable image denoising and enhancement preprocessing;
[0112] After completing the image preprocessing, the next step is to segment the image to solve the problem that the grayscale values of the conductor area and the background area in the cable image are not clearly distinguished. In order to reduce the iteration coefficient of the K-means algorithm and realize the extraction of the conductor area more quickly and intuitively, the LBG algorithm is used to optimize and improve the K-means algorithm, and the improved algorithm is used to complete the image segmentation and extraction. The image segmentation and extraction steps are as follows:
[0113] ① Assume that the image sample of the normalized grayscale variance of the transmission line obtained above is F = F(x, y), x∈[1, M], y∈[1, M], use F(x, y) to represent the distance feature of each pixel in the image, and use the vector Q0 corresponding to the center point of all F(x, y) as the initial codebook for training;
[0114] ② Use the following formula to separate the existing codebook, thereby doubling its dimension:
[0115] Q1=Q0(1+ε)
[0116] Q2=Q1(1+ε);
[0117] Where Q1 and Q2 are codewords after doubling the dimension of the existing codebook; ε is the set error variable threshold.
[0118] For each F(x, y), find the codeword with the closest Euclidean distance in the current codebook, and assign the corresponding F(x, y) value to the corresponding cluster. According to the existing F(x, y) values belonging to each cluster, recalculate the distance feature vector corresponding to the midpoint of the F(x, y) modulus value in each cluster as the new codeword to form a new codebook.
[0119] ③ Calculate the sum of the squares of the distances D between all F(x, y) and the codeword closest to it in the current codebook. The calculation formula is:
[0120]
[0121] In the formula, q c (x, y) is the codeword corresponding to the cluster to which F(x, y) belongs; c(x, y) is the cluster to which F(x, y) belongs.
[0122] When the distortion rate of the cluster F(x, y) is greater than the preset threshold ε, the codeword with the closest Euclidean distance to each F(x, y) is searched for and assigned to the cluster again until the obtained distortion rate value is less than the threshold set in this paper. The training is stopped. At this time, the final codebook obtained is Q = (Q1, Q2), which is used as the initial codebook for the next step.
[0123] ④ Use Q = (Q1, Q2) as the starting codebook for training, and find c(x, y) corresponding to each grayscale F(x, y) in the image:
[0124]
[0125] In the formula, Q j is any codeword currently in the codebook, and j = 1, 2;
[0126] When c(x, y) = 1, the gray value F(x, y) corresponding to the pixel point (x, y) is assigned to the first cluster;
[0127] When c(x, y) = 2, the grayscale F(x, y) corresponding to the pixel point (x, y) is assigned to the second cluster;
[0128] ⑤ Update the existing codebook (Q1, Q2), calculate the values of Q1 and Q2, overwrite the previous values of Q1 and Q2, and recalculate the intermediate values of each cluster. The formula is:
[0129] Q j =median{F(x,y)| c(x,y)=j};
[0130] The middle value Q representing each cluster j , and both remain unchanged, the pixels contained in the two clusters are output in the form of an image. In the output transmission line conductor image, the conductor area and background area to be obtained are determined, and the grayscale values of the pixels corresponding to the conductor area and background area are set to 0 and 1 to obtain the segmented binary image. Otherwise, the c(x, y) value corresponding to each grayscale F(x, y) will be recalculated, and the image will be segmented according to the above steps.
[0131] After the cable image is processed and segmented, it can be directly used as a sample for deep learning. At this time, the structure of the convolutional neural network is designed. The structure of the convolutional neural network is as follows: Fig.13 As shown in the figure, the CNN model structure has 6 levels and 10 layers, of which the 6 levels include 4 convolutional layers and 2 fully connected layers, and the 10 layers are divided into 8 alternating convolutional layers and pooling layers and 2 fully connected layers. The SDR image is input into the convolutional network as a sample, and through 4 layers of convolution and pooling repeated operations, deeper abstract features are extracted and flattened into a one-dimensional vector, which is then input into the fully connected layer. After classification, it is sent to the output layer to obtain the final classification result;
[0132] The structure of the convolutional neural network is directly used for feature extraction and classification of images. Considering the difference between the image and the original network sample and the imaging channel of the image, the positive and negative sample images are converted into a 3×32×32 matrix by interpolation. The positive and negative samples are represented by "2" and "1" respectively. In this case, the image is not affected by the torsion and deformation factors, which can reduce the number of local perceptions of each convolutional layer, thereby accelerating the learning speed of the network. In order to overcome the problem of uneven distribution of each layer and diffuse precision, the batch regularization method can be used to accelerate the convergence of the network and avoid overfitting. A batch regularization layer is added after the C1, C3, and C5 convolutional layers in the original network. The output is standardized to the same distribution according to the characteristic values of the same batch, as follows:
[0133]
[0134] Where x1, x2, ..., x m is the input value; m is the batch size; β and Υ are the learning parameters in the model; μ B is the average value; is the variance; x i is normalized; ε is a constant; y i =BN γ,β (x i ) is the output.
[0135] In another embodiment of the present application, a secondary processing method is also provided, comprising the following steps:
[0136] First, the processing box 1 is raised to a suitable height and moved to a suitable position by moving the lifting assembly 4, and the target control cable 3 is inserted from the first through hole 2 of the processing box 1. After entering the interior of the processing box 1, the target control cable 3 enters the middle of the annular disk 610, and the driving screw 615 is driven to rotate by the third driving motor 614, so that the driving tube seat 616 and the roller seat 617 move outward until the limit roller 619 contacts the outer side of the target control cable 3, and then the limit roller 619 is driven to rotate by the locking motor 618, so that the target control cable 3 continues to be transported to the interior of the processing box 1, and the length of the transported cable is determined according to the encoder of the locking motor 618. After each transport of 10 cm, the locking motor 618 stops rotating, thereby locking the target control cable 3;
[0137] When the target control cable 3 enters the position of the high-speed camera 620, the cable image will be collected, the color of the outer layer of the cable will be analyzed, the corresponding layer and thickness will be identified, and the cutting thickness of the layer will be determined. According to the identified thickness, the laser cutter 604 will cut along the conveying path of the cable, and the threaded drive rod 607 will be driven to rotate by the second drive motor 606 to move the mounting seat 608 and the ring cutter 609 to contact the target control cable 3, and the first drive motor 601 will drive the drive gear 602 to rotate and drive the outer gear ring 603 and the ring cutter 609 to rotate, so as to perform annular cutting on the target control cable 3. After cutting off the outer layer of the target control cable 3, the internal layers of the target control cable 3 are cut in turn according to the above method until the wire core is exposed, and the exposed cable inner core passes through the second through hole 612. The cut waste falls off from the outside of the cable inner core and is discharged through the second conductive section 611. Then, the locking motor 618 drives the limit roller 619 to rotate, and 10 cm of the target control cable 3 is conveyed into the processing box 1 each time.
[0138] The inner core of the cable passes through the limiting space between the limiting rods 701, and is squeezed and dispersed by the soft pressure tube 702, and finally enters the interior of the cable tie 704, and passes through the other side of the cable tie 704, and pushes the pressing plate 706 through the telescopic rod 705 to push the inner core of the cable to move to the dial wheel 708, and the rotating motor 707 drives the dial wheel 708 to move the inner core of the cable, so that the inner core of the cable is moved apart, and finally slides out from one side of the cable tie 704;
[0139] The first slider 710 slides on the first slider 709, driving the second slider 711 to move, and the second slider 712 slides on the second slider 711, thereby driving the second connecting rod 713, the double-blade cutter 714 and the mechanical gripper 717 to move, and the double-blade cutter 714 moves down to the cable core position for cutting, and the mechanical gripper 717 moves to the cable core position, grabs the cable core, and first sends the cable core to the position of the material box 723, in which the wire marking tube printed by the printing mechanism 10 is placed, and the cable core is inserted into the corresponding wire marking tube, and the third slider 719 and the fourth slider 721 slide, driving the material box 723 to move to the position of the pressing tooth knife 724, and the wire marking tube is squeezed by the pressing tooth knife 724, so that the wire marking tube is stably connected to the cable core;
[0140] Then, the cable core connected with the line marking tube is removed from the material box 723 by the mechanical gripper 717, and moved and inserted into the aviation plug installation assembly 722, in which an aviation plug is placed, and the aviation plug is installed at the end of the cable core;
[0141] After the installation of the aviation plug is completed, the cable is continuously conveyed to the inside of the processing box 1 until the tail end of the cable enters the processing box 1, and the outer layer structure of the tail end of the cable is cut according to the aforementioned cutting method. After the outer layer cutting of the tail end of the cable is completed, the cutting waste falls off from the outside of the cable, and the cable is then moved inward for a distance, and the exposed layer structure of the cable is continuously cut, and each layer of the cable is cut in turn until the inner core of the cable is exposed, so that the layer structure of the tail end of the cable is cut into a step shape;
[0142] Finally, the cable is transported away from the position of the limiting roller 619, and the cable falls directly onto the sliding chassis 503. At this time, the box door 11 is opened to take out the processed cable; the tail end of the cable is inserted into the current welding machine 8. Due to the stepped structure of the tail end of the cable, each layer of the structure can be exposed at one end, so that the cable armor layer and the shielding layer ground wire can be welded, and the welding effect is good; when processing the tail end core of the cable, the end of the cable installed with the aviation plug can be inserted into the wiring mechanism 9, and the wiring mechanism 9 emits different pulses to detect the pulse of the inner core at the other end of the cable, so as to determine the two ends of the cable inner core, which is convenient for finding the corresponding inner core, and the accuracy is higher in subsequent processing.
[0143] From the above description, it can be seen that the above embodiments of the present application achieve the following technical effects:
[0144] Based on the close combination of precision machinery and intelligent control, a series of operations such as automatic cable stripping, core stripping, crimping, plugging, wiring, assembly and testing of secondary communication armored cables are realized. It is not only fast but also not easy to damage the inner core of the cable. It replaces manual work to complete the precise assembly of cables and aviation plugs, reduces manual work pressure and improves the accuracy of plugging, avoids accidents caused by wrong or false connections on site, and at the same time standardizes the on-site processing flow of secondary cables and improves the quality of the process.
[0145] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0146] In addition to the above, it should be noted that "one embodiment", "another embodiment", "embodiment", etc. mentioned in this specification refer to the specific features, structures or characteristics described in conjunction with the embodiment included in at least one embodiment generally described in this application. The same expression appearing in multiple places in the specification does not necessarily refer to the same embodiment. Further, when describing a specific feature, structure or characteristic in conjunction with any embodiment, it is claimed that the realization of such feature, structure or characteristic in conjunction with other embodiments also falls within the scope of this application.
[0147] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0148] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A secondary processing device for control cables, characterized in that: include: A processing box (1), a box door (11) is provided on a side wall of the processing box (1), a first through hole (2) is provided on the side wall of the processing box (1), and the first through hole (2) is used for allowing a target control cable (3) to pass through; A processing component, the processing component is arranged in the processing box (1), and the processing component is at least used for cutting and stripping the target control cable (3) to obtain the inner core of the target control cable (3) of the target control cable (3); An installation component is arranged in the processing box (1), and is used to install the line marker tube and the navigation plug onto the inner core of the target control cable (3).
2. The secondary processing device according to claim 1, characterized in that: The processing assembly includes a first processing assembly, wherein the first processing assembly includes: A first drive assembly, the first drive assembly being arranged in the processing box (1); An outer gear ring (603), the output end of the first drive assembly being connected to the outer gear ring (603); A first cutting assembly (6), the first cutting assembly (6) being connected to the inner wall of the outer toothed ring (603); a first limiting assembly, the first limiting assembly being arranged adjacent to the outer gear ring (603), the first limiting assembly having a locking state for locking the target control cable (3), and a driving state for driving the target control cable (3) to move; Wherein, when the first limiting assembly is in the locking state, the first driving assembly drives the outer gear ring (603) to rotate, thereby driving the first cutting assembly (6) to cut the target control cable (3).
3. The secondary processing device according to claim 2, characterized in that: The first cutting assembly (6) comprises: A laser cutter (604), wherein the laser cutter (604) is disposed on the inner wall of the outer gear ring (603); Wherein, when the first limiting assembly is in the locking state, the first driving assembly drives the outer gear ring (603) to rotate, thereby driving the laser cutter (604) to cut the target control cable (3).
4. The secondary processing device according to claim 3, characterized in that: The first cutting assembly (6) comprises: A ring cutter (609), the ring cutter (609) being connected to the outer toothed ring (603), the ring cutter (609) being telescopically arranged along the radial direction of the outer toothed ring (603), so that the ring cutter (609) has a first initial position away from the geometric center of the outer toothed ring (603), and the ring cutter (609) has a cutting position close to the geometric center of the outer toothed ring (603); a second driving motor (606), wherein an output end of the second driving motor (606) is connected to the circular cutting knife (609) to drive the circular cutting knife (609) to switch between the first initial position and the cutting position; When the first limiting assembly is in the locking state, the annular cutter (609) is located at the cutting position, and the first driving assembly drives the outer gear ring (603) to rotate, thereby driving the annular cutter (609) to cut the target control cable (3).
5. The secondary processing device according to claim 3 or 4, characterized in that: The first limiting component comprises: an annular disk (610), the annular disk (610) being arranged in the processing box (1), the annular disk (610) having an axial hole (6100), the axial hole (6100) being arranged coaxially with the outer gear ring (603); a telescopic member, the telescopic member being connected to the annular disk (610), the telescopic member being telescopically arranged along the radial direction of the annular disk (610), the telescopic member being multiple, and the multiple telescopic members being arranged at intervals along the circumference of the shaft hole (6100); A limiting roller (619), the limiting roller (619) is connected to the telescopic part, there are multiple limiting rollers (619), each limiting roller (619) is arranged in a one-to-one correspondence with each telescopic part, the limiting roller (619) is arranged on a side of the telescopic part close to the axial hole (6100), the telescopic part and the limiting roller (619) have the locking state, and the telescopic part and the limiting roller (619) have the driving state.
6. The secondary processing device according to claim 2, characterized in that: The processing assembly comprises a second processing assembly (7), the second processing assembly (7) being arranged in the processing box (1), the second processing assembly (7) being arranged adjacent to the first processing assembly, and the second processing assembly (7) comprising: A second limiting assembly, the second limiting assembly comprising a limiting rod (701), the limiting rod (701) being connected to the processing box (1), the limiting rod (701) being multiple, and the multiple limiting rods (701) are arranged to form a limiting space; a stripping assembly, the stripping assembly being arranged adjacent to the second limiting assembly, the stripping assembly being used for stripping the outer skin of the target control cable (3); A second connecting rod (713), a first end of which is slidably connected to the processing box (1) via a sliding assembly; a clamp, the clamp being connected to the second end of the second connecting rod (713), the clamp being used for clamping the target control cable (3); A double-blade cutter (714), the double-blade cutter (714) is connected to the third end of the second connecting rod (713), and the double-blade cutter (714) is used to cut the target control cable (3) after stripping.
7. The secondary processing device according to claim 6, characterized in that: The stripping assembly comprises: A cable tie (704), the cable tie (704) being arranged in the processing box (1), the cable tie (704) comprising a limit plate, the limit plates being in plurality, and the plurality of limit plates being arranged to enclose a receiving space; A thumbwheel (708), at least a portion of which is disposed in the cable tie (704), the thumbwheel (708) being connected to the limit plate, and the thumbwheel (708) being rotatably disposed; A pressing plate (706), the pressing plate (706) being arranged in the limiting space, the pressing plate (706) being movably arranged along the length direction of the cable tie (704), the pressing plate (706) having a second initial position away from the thumbwheel (708), and the pressing plate (706) having a working position for pushing the target control cable (3) close to the thumbwheel (708); a fourth drive motor, wherein a first output end of the fourth drive motor is connected to the pressing plate (706), and a second output end of the fourth drive motor is connected to the dial wheel (708); When the fourth drive motor drives the pressing plate (706) to be located at the working position, the fourth drive motor drives the thumbwheel (708) to rotate so as to peel off the outer skin of the target control cable (3).
8. The secondary processing device according to claim 6, characterized in that: The installation assembly includes: An aviation plug installation component (722), the aviation plug installation component (722) is connected to the sliding component, and the aviation plug installation component (722) is used to install the aviation plug; A material box (723), the material box (723) is connected to the sliding assembly, and a plurality of mounting holes are arranged at intervals along the height direction of the material box (723), and the mounting holes are used to place the line marking tube; A tooth-pressing knife (724), the tooth-pressing knife (724) being arranged in cooperation with the material box (723); The clamp is operated to clamp the inner core of the target control cable (3) and move it into the installation hole to be placed in the wire marking tube, and then the crimping knife (724) is operated to squeeze the wire marking tube to install the wire marking tube into the inner core of the target control cable (3).
9. The secondary processing device according to claim 6, characterized in that: The secondary processing device comprises: a camera (620), the camera (620) being arranged in the processing box (1), the camera (620) being arranged close to at least one of the first processing component and the second processing component, the camera (620) being used to collect an image of the target control cable (3); A support assembly (5), the support assembly (5) being arranged at the bottom of the processing box (1), and the support assembly (5) being used for placing the target control cable (3); A lifting assembly (4), the lifting assembly (4) being connected to the processing box (1), and the lifting assembly (4) being movably arranged along the height direction of the processing box (1); A power source, wherein the output end of the power source is connected to the lifting component (4) to drive the lifting component (4) to drive the processing box (1) to perform reciprocating motion along the height direction of the processing box (1).
10. A secondary processing method for a control cable, characterized in that: The method uses the secondary processing device for control cables according to any one of claims 1 to 9 for processing, and the method comprises the following steps: Obtaining a target size of a target control cable (3); Based on the target size, controlling the first processing component to cut the target control cable (3) to obtain a transition piece of the target control cable (3); Based on the target size, controlling the second processing component (7) to peel off the skin of the transition piece of the target control cable (3), and controlling the second processing component (7) to cut the target control cable (3) to obtain the inner core of the target control cable (3); Obtaining the current size of the target control cable (3); When it is determined that the current size is equal to the target size, the installation component is controlled to install the line marker tube and the navigation plug onto the inner core of the target control cable (3) to obtain the finished product of the target control cable.