High-temperature furnace lining structure for refractory hollow ball

By installing the roller, air pump and rolling shaft in the high-temperature furnace, the problem of unbalanced heat in high-temperature manufacturing is solved, the balanced heat and rotation of the processed parts is achieved, the retention rate and processing efficiency of the product shape are improved, and the cooling effect is achieved automatically.

CN119594704APending Publication Date: 2025-03-11ZHEJIANG CHUANG THERMAL CONDUCTIVE MATERIAL CO LTD
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Patent Information

Application Number
CN202411597719.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

During the high-temperature manufacturing process of existing high-temperature furnaces, the processing parts are prone to stay still, resulting in unbalanced heat and affecting the shape and quality of the product.

Method used

A high-temperature furnace lining structure for refractory hollow balls is designed, including a high-temperature furnace body, a top cover and a chassis. A roller, an air pump and a rolling shaft are installed. The roller is packed in the high-temperature furnace body. The rolling shaft is distributed in an annular shape with the roller as the center. The air pump communicates with the through holes through the air outlet pipe, and the gas blows the objects in the roller to cool.

Benefits of technology

It realizes balanced heating and rotation of the processed parts at high temperatures, improves the retention rate and processing efficiency of the product shape, and also has the effect of automatic cooling adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-temperature furnace lining structure for a fire-resistant hollow ball, and aims to provide the high-temperature furnace lining structure for the fire-resistant hollow ball, wherein the high-temperature furnace lining structure is provided with a working part capable of enabling a processing part to manufacture a working part at a high temperature during rotation. The device comprises a high-temperature furnace body, a top cover and a chassis, the top cover is detachably connected with the high-temperature furnace body, the chassis is connected with the high-temperature furnace body, a roller, an air pump and a plurality of rolling shafts are installed on the high-temperature furnace body, the top end of the roller and the top ends of the rolling shafts are detachably connected with the top cover, and the bottom end of the roller and the bottom ends of the rolling shafts are detachably connected with the chassis. The through holes are evenly distributed from the top end to the bottom end of the rolling shaft, one end of the air outlet pipe is connected with the air pump, and the other end of the air outlet pipe is communicated with the through holes. The device has the beneficial effects that the purpose that a machining part can be used for manufacturing a working part at a high temperature in the rotating process can be achieved; rotation work and cooling work of a machined object can be conveniently controlled; the cooling device has the effect of conducting automatic adjustment for cooling work in the working process.
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Description

Technical Field

[0001] The invention relates to the technical field of high-temperature furnace preparation, in particular to a high-temperature furnace lining structure for refractory hollow balls. Background Art

[0002] High temperature furnace, also called muffle furnace, is a national standard energy-saving cycle operation electric furnace, mainly used for normalizing, quenching, annealing and other heat treatment of alloy steel products and various metal parts. It is a manufacturing tool for various mechanical equipment in the industrial society.

[0003] The refractory hollow ball is a hollow spherical bulk refractory material. Common ones include alumina hollow balls and zirconia hollow balls. They are not only hard in material but also resistant to high temperatures. They can be used as raw materials for making thermal insulation products or directly used as the thermal insulation layer of high-temperature kilns in bulk. In modern industry, the use of refractory hollow balls is increasing day by day, and the manufacturing environment of refractory hollow balls requires a high temperature state, so the use of high-temperature furnaces meets the needs of refractory hollow balls.

[0004] The Chinese patent authorization announcement number is CN210773436U, and the authorization announcement date is June 16, 2020. It discloses a high-temperature plate for the lining of an ultra-high temperature furnace that is easy to disassemble, including a furnace shell, the side wall of the furnace shell is fixedly connected with a fixed track, the top of the fixed track is slidably connected with an inner lining plate, the side wall of the inner lining plate is fixedly connected with a handle, the top of the inner lining plate is slidably connected with a locking box body, the locking box body is fixedly connected to the side wall of the furnace shell, the interior of the locking box body is provided with a rectangular groove, a locking device is provided in the rectangular groove, a card slot matching the locking device is provided on the inner lining plate, the side wall of the fixed track is provided with a cylindrical groove, and a bolt is threadedly connected in the cylindrical groove, the bolt passes through the fixed track and the side wall of the furnace shell and is threadedly connected with the furnace shell, and the nut of the bolt is against the inner wall of the cylindrical groove. The disadvantage of this technical solution is that when it is used, the inner lining plate is quickly clamped by the locking mechanism and the fixed track, and then production work can be carried out. However, the ultra-high temperature furnace here is not equipped with a structure that allows the objects in the furnace shell to roll smoothly. That is, when high-temperature manufacturing is carried out in the furnace shell, the objects are often in a stationary state, which affects the balanced heating of the objects. One end of the objects may be heated and melted in a high-temperature state, while the other end is not processed in a high-temperature state. Especially for spherical structures, the unbalanced heating state will directly affect the shape of the structure.

[0005] In summary, a design can be set up to allow high temperature manufactured structures to perform evenly heated work. Summary of the invention

[0006] The present invention aims to overcome the drawback of the prior art that workpieces remain stationary at high temperatures, and provides a high-temperature furnace lining structure for refractory hollow balls that allows workpieces to be manufactured at high temperatures while rotating.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions: A high-temperature furnace lining structure for refractory hollow balls comprises a high-temperature furnace body, a top cover and a bottom plate, wherein the top cover is placed at the top end of the high-temperature furnace body, and the top cover is detachably connected to the high-temperature furnace body, the bottom plate is placed at the bottom end of the high-temperature furnace body, and the bottom plate is connected to the high-temperature furnace body, a roller, an air pump and a plurality of rolling shafts are installed on the high-temperature furnace body, the roller is sleeved in the high-temperature furnace body, and the plurality of rolling shafts are distributed in a ring shape with the roller as the center, the top end of the roller and the top end of the rolling shaft are both detachably connected to the top cover, the bottom end of the roller and the bottom end of the rolling shaft are both detachably connected to the bottom plate, a plurality of through holes are provided on the rolling shaft, and the plurality of through holes are evenly distributed from the top end to the bottom end of the rolling shaft, an air outlet pipe is installed on the air pump, one end of the air outlet pipe is connected to the air pump, and the other end of the air outlet pipe is connected to the through hole.

[0008] This design can be installed into a high-temperature furnace structure through the high-temperature furnace body, the top cover and the bottom plate, so that the top cover is placed on the top of the high-temperature furnace body, and the bottom plate is placed on the bottom of the high-temperature furnace body. The bottom plate is connected to the high-temperature furnace body, and the top cover is detachably connected to the high-temperature furnace body. Then, the bottom plate can have a sealing effect on the bottom of the high-temperature furnace body, thereby preventing objects (generally referring to refractory hollow balls) and components in the high-temperature furnace body from falling out through the bottom of the high-temperature furnace body. The bottom of the high-temperature furnace body can be smoothly opened and closed through the installation and disassembly of the top cover, which facilitates the placement of foreign objects and prevents objects in the high-temperature furnace body from falling out. Of course, the high-temperature furnace body is equipped with a roller, an air pump and several rolling shafts. The roller is installed in the high-temperature furnace body, so the placed object can be placed in the roller smoothly, and the several rolling shafts are distributed in a ring shape with the roller as the center, so the outer end of the roller can be in contact with the rolling shaft, that is, the roller is under the extrusion support effect of several rolling shafts, and the top end of the roller and the top end of the rolling shaft are detachably connected to the top cover, and the bottom end of the roller and the bottom end of the rolling shaft are detachably connected to the chassis, so the roller can be controlled to rotate smoothly under the support effect of the high-temperature furnace body, thereby driving the object in the roller to rotate, so that the object being manufactured at high temperature in the roller is in a rotating state, that is, the purpose of installing a component that allows the processing components to perform high-temperature manufacturing work during rotation is achieved. At the same time, a plurality of through holes are arranged on the rolling shaft, and the through holes are evenly distributed from the top to the bottom of the rolling shaft. An air outlet pipe is installed on the air pump, one end of which is connected to the air pump, and the other end is connected to the through hole. The work of the air pump is to generate gas, and the gas is blown toward the through hole under the guidance of the air outlet pipe, so as to cool the object being processed in the drum, and the processing of the object is carried out smoothly. The rotation of the rolling shaft makes the through holes on the rolling shaft rotate as well, so that the through holes can be sometimes aligned with the object in the drum, and sometimes not, that is, the gas is sometimes blown toward the object in the drum, and sometimes not, and the cooling work is carried out stably.

[0009] Preferably, the high-temperature furnace body is provided with an insulating cylinder, the roller is provided in the insulating cylinder, and the rolling shaft is distributed on the insulating cylinder. In this design, the insulating cylinder is provided in the high-temperature furnace body, and the roller can be provided in the insulating cylinder. Then, when the object is subjected to high-temperature processing in the roller, the insulating effect of the insulating cylinder reduces the probability that the high-temperature furnace body is damaged by the high temperature. Of course, the rolling shaft needs to be distributed on the insulating cylinder, so that the rotation of the roller can contact the rolling shaft, which not only drives the rolling shaft to rotate, so as to avoid the insulating cylinder being damaged by the rotation of the roller, but also allows the roller to rotate stably under the support effect, that is, the object in the roller is subjected to high-temperature processing in a stable rotating state.

[0010] Preferably, the high-temperature furnace body is provided with a tube hole, the insulation cylinder is provided with a cavity, the other end of the air outlet pipe passes through the tube hole and the outer end of the cavity and is placed in the cavity, the inner end of the cavity is provided with a plurality of exhaust holes, the exhaust holes are connected with the cavity, and the exhaust holes correspond to the through holes one by one. This design allows the other end of the air outlet pipe to pass through the tube hole and the outer end of the cavity and be placed in the cavity by providing a tube hole on the high-temperature furnace body and a cavity on the insulation cylinder. In this way, not only the air outlet pipe works under the support of the high-temperature furnace body, but also the gas generated by the air pump can be blown into the cavity under the guidance of the air outlet pipe. The inner end of the cavity is provided with a plurality of exhaust holes, the exhaust holes are connected with the cavity, and correspond to the through holes one by one, that is, the gas in the cavity can be blown to the through holes through the exhaust holes, and then blown to the processing object in the drum through the through holes, thereby performing wind cooling on the processing object.

[0011] Preferably, the top cover is provided with an annular groove and several rotating grooves 1, the top of the high-temperature furnace body matches the annular groove, the several rotating grooves 1 are distributed in an annular shape with the center of the top cover as the base point, the rotating groove 1 corresponds to the rolling shaft one by one, and the top of the rolling shaft is placed in the rotating groove 1. In this design, by providing an annular groove and several rotating grooves 1 on the top cover, the top of the high-temperature furnace body is matched with the annular groove, so that the top of the high-temperature furnace body can be inserted into the annular groove, that is, the top cover is stably covered at the top of the high-temperature furnace body to perform the sealing work of the top of the high-temperature furnace body. And the several rotating grooves 1 are distributed in an annular shape with the center of the top cover as the base point, and the rotating groove 1 corresponds to the rolling shaft one by one, so that the top of the rolling shaft can be placed in the rotating groove 1, so that the top of the rolling shaft is under the limiting effect of the top cover, and the rolling shaft can rotate stably, so that the rotation work of the object driven by the roller can be carried out stably.

[0012] Preferably, the chassis is provided with a plurality of rotating grooves 2, which are distributed in a ring shape with the center of the chassis as the base point, and the rotating grooves 2 correspond to the rolling shaft one by one, and the bottom end of the rolling shaft is placed in the rotating groove 2. In this design, by providing a plurality of rotating grooves 2 on the chassis, which are distributed in a ring shape with the center of the chassis as the base point, and the rotating grooves 2 correspond to the rolling shaft one by one, the bottom end of the rolling shaft can be placed in the rotating groove 2, so that the bottom end of the rolling shaft is under the limiting effect of the chassis, and the rolling shaft can rotate stably, so that the rotation work of the object driven by the roller can be carried out stably.

[0013] Preferably, a rolling bearing 1 is installed in the rotating groove 1, and the rolling bearing 1 includes an inner ring 1 and an outer ring 1, the outer ring 1 is connected to the top cover, and the top end of the rolling shaft is connected to the inner ring 1. A rolling bearing 2 is installed in the rotating groove 2, and the rolling bearing 2 includes an inner ring 2 and an outer ring 2, the outer ring 2 is connected to the chassis, and the bottom end of the rolling shaft is connected to the inner ring 2. In this design, by installing a rolling bearing 1 in the rotating groove 1, the outer ring 1 of the rolling bearing 1 is connected to the top cover, and the top end of the rolling shaft is connected to the inner ring 1, and installing a rolling bearing 2 in the rotating groove 2, the outer ring 2 of the rolling bearing 2 is connected to the chassis, and the bottom end of the rolling shaft is connected to the inner ring 2, then when the rolling shaft is touched by the rotation of the drum, it can rotate under the bearing effect of the rolling bearing 1 and the rolling bearing 2, which will not affect the rotation of the rolling shaft, and is carried out under the support effect of the top cover and the chassis, which is stable and solid.

[0014] Preferably, the insulation cylinder is provided with a plurality of limit grooves, which are distributed in a ring shape with the center of the insulation cylinder as the base point, the rolling shaft corresponds to the limit grooves one by one, and the exhaust holes are placed at the limit grooves. In this design, a plurality of limit grooves are provided on the insulation cylinder, which are distributed in a ring shape with the center of the insulation cylinder as the base point, and the rolling shaft corresponds to the limit grooves one by one, so that the rolling shaft can be sleeved on the limit grooves, that is, the rolling shaft rotates within the limit range of the limit grooves, which is safe and stable. The exhaust holes are placed at the limit grooves, so that the gas in the cavity can be sprayed out through the exhaust holes, that is, it can be sprayed toward the through holes on the rolling shaft, so as to cool the object processed in the drum.

[0015] Preferably, the top of the drum is open, the bottom of the drum is closed, a mounting groove is provided on the chassis, a motor is installed in the mounting groove, a motor shaft is installed on the motor, and the bottom of the drum is detachably connected to the motor shaft. This design sets the top of the drum to be open and the bottom to be closed, so that objects can be put in or taken out from the top of the open drum. Not only that, a mounting groove is provided on the chassis, a motor is installed in the mounting groove, and a motor shaft is installed on the motor, so the bottom of the closed drum can be connected to the motor shaft, so the work of the motor is to make the motor shaft rotate, and the drum will rotate under the drive of the motor shaft, and the object in the drum is driven to rotate, that is, high temperature processing is performed in a rotating state.

[0016] Preferably, a switch assembly is installed on the chassis, and the air pump and the motor are electrically connected to the switch assembly. In this design, by installing the switch assembly on the chassis, the air pump and the motor are electrically connected to the switch assembly, and then under the operation of the switch assembly, the motor can be controlled to start or stop working, that is, the rotation processing work and cooling work of the object can be controlled to be turned on and off.

[0017] Preferably, the high-temperature furnace body is provided with a plurality of ventilation holes, the ventilation holes correspond to the exhaust holes one by one, a rotating plate and a stopper are installed at the ventilation holes, the top end of the rotating plate is placed at the top end of the ventilation hole, the stopper is placed at the bottom end of the ventilation hole, the top end of the rotating plate is detachably connected to the high-temperature furnace body, the stopper is connected to the high-temperature furnace body, the position of the bottom end of the rotating plate corresponds to the position of the stopper, and the stopper is placed between the rotating plate and the exhaust hole. This design is achieved by setting a number of vents on the high-temperature furnace body, and the vents correspond to the exhaust holes one by one, and a rotating plate and a block are installed at the vents, the top of the rotating plate is placed at the top of the vent, and the block is placed at the bottom of the vent, and the top of the rotating plate is detachably connected to the high-temperature furnace body, and the block is connected to the high-temperature furnace body. Of course, the position of the bottom of the rotating plate here needs to correspond to the position of the block, and the block is placed between the rotating plate and the exhaust hole, so that the outside gas cannot automatically blow into the exhaust hole through the vent when the rotating plate is blocked, and then blow into the through hole through the exhaust hole. Of course, when the air pump is working, the gas generated can be placed in the outlet pipe, cavity and exhaust hole (it goes without saying that there is gas in the drum). When the gas is excessive, the air pressure will exert pressure on the turn plate, and the turn plate will flip under the force to open the vent, so that the gas can be smoothly sprayed out from the vent. There will be not only room temperature gas generated by the air pump, but also high temperature gas in the environment where the object is heated. This can prevent the high-temperature furnace body from exploding under the influence of air pressure because the gas cannot be discharged smoothly.

[0018] The beneficial effects of the present invention are: achieving the purpose of installing a processing component that can perform high-temperature manufacturing work during rotation; facilitating the control of the rotation and cooling work of the processed object; and having the effect of automatically adjusting the cooling work during work. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the distribution of the heat insulation cylinder and the roller of the present invention; Figure 3 is a schematic diagram of the distribution of the rolling axis of the present invention; Figure 4 It is a schematic diagram of the connection between the air pump and the high-temperature furnace body of the present invention; Figure 5 It is a schematic diagram of the structure of the heat insulation cylinder of the present invention; Figure 6 It is a schematic diagram of the structure of the top cover of the present invention; Figure 7 It is a structural schematic diagram of the chassis of the present invention; Figure 8It is a structural schematic diagram of the vent hole of the present invention.

[0020] In the figure: 1, high temperature furnace body, 2, top cover, 3, chassis, 4, insulation cylinder, 5, roller, 6, rolling shaft, 7, air pump, 8, switch assembly, 9, annular groove, 10, rotating groove one, 11, rolling bearing one, 12, mounting groove, 13, motor, 14, motor shaft, 15, rotating groove two, 16, rolling bearing two, 17, limiting groove, 18, through hole, 19, air outlet pipe, 20, pipe hole, 21, exhaust hole, 22, vent hole, 23, rotating plate, 24, stopper. DETAILED DESCRIPTION

[0021] The invention is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0022] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 In the illustrated implementation case, a high-temperature furnace lining structure for refractory hollow balls comprises a high-temperature furnace body 1, a top cover 2 and a bottom plate 3. The top cover 2 is placed at the top of the high-temperature furnace body 1, and the top cover 2 is detachably connected to the high-temperature furnace body 1. The bottom plate 3 is placed at the bottom of the high-temperature furnace body 1, and the bottom plate 3 is connected to the high-temperature furnace body 1. A roller 5, an air pump 7 and a plurality of rolling shafts 6 are installed on the high-temperature furnace body 1. The roller 5 is sleeved in the high-temperature furnace body 1, and the plurality of rolling shafts 6 are distributed in a ring shape with the roller 5 as the center. The top of the roller 5 and the top of the rolling shaft 6 are both detachably connected to the top cover 2, and the bottom of the roller 5 and the bottom of the rolling shaft 6 are both detachably connected to the bottom plate 3. The rolling shaft 6 is provided with a plurality of through holes 18, and the plurality of through holes 18 are evenly distributed from the top to the bottom of the rolling shaft 6. An air outlet pipe 19 is installed on the air pump 7, and one end of the air outlet pipe 19 is connected to the air pump 7, and the other end of the air outlet pipe 19 is connected to the through hole 18. The high temperature furnace body 1 is provided with an insulation tube 4, the roller 5 is provided in the insulation tube 4, and the rolling shaft 6 is distributed on the insulation tube 4. The high temperature furnace body 1 is provided with a tube hole 20, the insulation tube 4 is provided with a cavity, the other end of the outlet pipe 19 passes through the tube hole 20 and the outer end of the cavity and is placed in the cavity, and the inner end of the cavity is provided with a plurality of exhaust holes 21, the exhaust holes 21 are connected with the cavity, and the exhaust holes 21 correspond to the through holes 18 one by one.

[0023] like Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7As shown, the top cover 2 is provided with an annular groove 9 and a plurality of rotating grooves 10, the top of the high temperature furnace body 1 matches the annular groove 9, the plurality of rotating grooves 10 are distributed in an annular shape with the center of the top cover 2 as the base point, the rotating grooves 10 correspond to the rolling shaft 6 one by one, and the top of the rolling shaft 6 is placed in the rotating groove 10. The chassis 3 is provided with a plurality of rotating grooves 2 15, the plurality of rotating grooves 2 15 are distributed in an annular shape with the center of the chassis 3 as the base point, the rotating grooves 2 15 correspond to the rolling shaft 6 one by one, and the bottom of the rolling shaft 6 is placed in the rotating groove 2 15. A rolling bearing 11 is installed in the rotating groove 10, the rolling bearing 11 includes an inner ring 1 and an outer ring 1, the outer ring 1 is connected to the top cover 2, the top of the rolling shaft 6 is connected to the inner ring 1, the rolling bearing 2 16 is installed in the rotating groove 2 15, the rolling bearing 2 16 includes an inner ring 2 and an outer ring 2, the outer ring 2 is connected to the chassis 3, and the bottom of the rolling shaft 6 is connected to the inner ring 2. The heat insulating tube 4 is provided with a plurality of limiting grooves 17 , which are distributed in a ring shape with the center of the heat insulating tube 4 as a base point. The rolling shaft 6 corresponds to the limiting grooves 17 one by one, and the exhaust holes 21 are disposed at the limiting grooves 17 .

[0024] like Figure 1 , Figure 2 and Figure 8 As shown, the top of the drum 5 is open, and the bottom of the drum 5 is closed. The chassis 3 is provided with a mounting groove 12, in which a motor 13 is installed, and a motor shaft 14 is installed on the motor 13, and the bottom of the drum 5 is detachably connected to the motor shaft 14. A switch assembly 8 is installed on the chassis 3, and the air pump 7 and the motor 13 are both electrically connected to the switch assembly 8. The high-temperature furnace body 1 is provided with a plurality of vents 22, and the vents 22 correspond to the exhaust holes 21 one by one. A rotating plate 23 and a stopper 24 are installed at the vents 22, and the top of the rotating plate 23 is placed at the top of the vent 22, and the stopper 24 is placed at the bottom of the vent 22. The top of the rotating plate 23 is detachably connected to the high-temperature furnace body 1, and the stopper 24 is connected to the high-temperature furnace body 1. The position of the bottom of the rotating plate 23 corresponds to the position of the stopper 24, and the stopper 24 is placed between the rotating plate 23 and the exhaust hole 21.

[0025] First, the high-temperature furnace required for the preparation of refractory hollow balls is installed and adjusted, that is, the top cover 2 needs to be placed on the top of the high-temperature furnace body 1, the chassis 3 needs to be placed on the bottom of the high-temperature furnace body 1, the insulation tube 4 is sleeved in the high-temperature furnace body 1, the roller 5 is sleeved in the insulation tube 4, and the air pump 7 is installed at the outer end of the high-temperature furnace body 1, and one end of the air outlet pipe 19 on the air pump 7 is connected to the air pump 7, and the other end passes through the pipe hole 20 of the high-temperature furnace body 1 and the outer end of the insulation tube 4 cavity and is placed in the cavity. In this way, the installation of the high-temperature furnace is stably completed. Of course, the switch assembly 8 installed on the chassis 3 needs to be electrically connected to the external power supply, so that the air pump 7 and the motor 13 installed on the high-temperature furnace can be smoothly opened or closed under the control of the electrically connected switch assembly 8.

[0026] To prepare the refractory hollow balls, the chassis 3 needs to be placed on a plane. Since the chassis 3 is connected to the high-temperature furnace body 1, the high-temperature furnace body 1 is not only firmly connected and can be welded on the chassis 3, but also can be placed on a plane, so that the work of the high-temperature furnace body 1 can be carried out stably. The top cover 2 is provided with an annular groove 9, and the top of the high-temperature furnace body 1 matches the annular groove 9, that is, the top of the high-temperature furnace body 1 is inserted into the annular groove 9, and the top of the roller 5 is open and the bottom is closed, that is, when the top cover 2 is covered, the top of the roller 5 is sealed. For tightness and firmness, the top of the top cover 2 and the top of the high-temperature furnace body 1 can also be connected by screws and screw holes.

[0027] It is time to start working. The first step is to disassemble the top cover 2 from the top of the high-temperature furnace body 1 by controlling the screws and screw holes. Then the refractory hollow ball can be put in through the top of the high-temperature furnace body 1, naturally through the top of the open roller 5, so that the refractory hollow ball is smoothly placed in the roller 5, then it is necessary to control the top cover 2 to cover the top of the high-temperature furnace body 1, and do a good job of connection by means of screws and screw holes.

[0028] The second step is to control the switch assembly 8. Since the refractory hollow ball needs to be processed and prepared at high temperature, a high-temperature device is required in the drum 5. Generally, the heating device of the high-temperature furnace is a resistance wire, a silicon carbon rod and a silicon-molybdenum rod. Then, the current of the external power supply is passed into the resistance wire, the silicon carbon rod and the silicon-molybdenum rod, and the electrical energy is converted into heat energy, so that the drum 5 is placed in a high-temperature environment. In this way, the refractory hollow ball in the drum 5 is in a high-temperature environment, and the switch assembly 8 can still control the installation groove 12 of the chassis 3. The motor 13 is working, and the work of this motor 13 is to rotate the installed motor shaft 14, and the detachable connection between the bottom end of the closed drum 5 and the motor shaft 14 can be selected as a threaded connection, so the rotation of the motor shaft 14 can smoothly drive the drum 5 to rotate, that is, the refractory hollow balls in the drum 5 are driven to roll, which not only can balance the heating work of the refractory hollow balls, but also the rolling refractory hollow balls can reduce the probability of melting on the drum 5 due to heat, so that the spherical retention rate of the refractory hollow balls is higher.

[0029] The third step is that when the refractory hollow ball that needs to be heated at high temperature needs to be cooled, the air pump 7 can be turned on by the control of the switch assembly 8. A plurality of vents 22 are provided on the high-temperature furnace body 1. The vents 22 correspond to the exhaust holes 21 one by one, and the exhaust holes 21 correspond to the through holes 18 one by one. Then the gas generated by the operation of the air pump 7 is blown into the cavity through the outlet pipe 19, and then sprayed into the drum 5 through the exhaust holes 21 and the through holes 18 on the rolling shaft 6, that is, sprayed toward the refractory hollow ball rolling in the drum 5. Of course, some gas will remain in the exhaust holes 21 and the cavity. When cooling, whether the heating work of the resistance wire, silicon carbon rod and silicon molybdenum rod should be carried out depends on the actual situation, that is, the switch can be selected by the control of the switch assembly 8.

[0030] It is worth mentioning that a rotating plate 23 and a stopper 24 are installed at the vent hole 22, the top of the rotating plate 23 is placed at the top of the vent hole 22, and the stopper 24 is placed at the bottom of the vent hole 22. The top of the rotating plate 23 is detachably connected to the high-temperature furnace body 1, and the stopper 24 is connected to the high-temperature furnace body 1. The position of the bottom end of the rotating plate 23 corresponds to the position of the stopper 24. The stopper 24 is placed between the rotating plate 23 and the exhaust hole 21, that is, the distance between the stopper 24 and the bottom end of the rotating plate 23 is smaller than the distance between the top and bottom ends of the vent hole 22. In this way, when the high-temperature furnace is not working, the vent hole 22 is blocked by the rotating plate 23, and the outside gas cannot smoothly enter the vent hole 22, and the gas in the drum 5 cannot be automatically discharged through the vent hole 22. When the gas generated by the air pump 7 is filled, there is no external spray point in the drum 5, so there will be a state of gas surplus, and the surplus gas can rush to the vent 22 through the through hole 18 and the exhaust hole 21, and apply air pressure to the rotating plate 23 installed in the vent 22, so that the rotating plate 23 will rotate, thereby opening the vent 22, and the surplus gas will be discharged through the vent 22. The exhaust hole 21 here is both an inflation channel and an exhaust channel. In order to avoid that one of the inflation and exhaust work cannot be implemented, the air pump 7 can be selected in several ways, and it is not necessary to inflate each exhaust hole 21. The top of the rotating plate 23 can be optionally installed with a micro shaft, and the two ends of the micro shaft can be connected to the high-temperature furnace body 1 through micro rolling bearings, so that the rotation of the rotating plate 23 can be carried out smoothly.

[0031] Finally, the work of the air pump 7 and the motor 13 can be stopped, and after a period of time, the top of the drum 5 is opened to take out the refractory hollow balls prepared at high temperature in the drum 5.

[0032] In the preparation of the refractory hollow ball, the drum 5 is controlled to drive the refractory hollow ball inside the drum 5 to rotate, so as to achieve the purpose of installing a work component that allows the processing component to be manufactured at high temperature during rotation, and the top cover 2 is provided with a plurality of rotating grooves 10, which are distributed in a ring shape with the center of the top cover 2 as the base point, and a rolling bearing 11 is installed at the rotating groove 10, the outer ring 1 of the rolling bearing 11 is connected to the top cover 2, and the top end of the rolling shaft 6 is connected to the inner ring 1. The chassis 3 is provided with a plurality of rotating grooves 2 15, which are distributed in a ring shape with the center of the chassis 3 as the base point, and a rolling bearing 2 16 is installed at the rotating groove 2 15, the outer ring 2 of the rolling bearing 2 16 is connected to the chassis 3, and the bottom end of the rolling shaft 6 is connected to the inner ring 2. The insulation tube 4 is provided with a plurality of limit grooves 17, which are distributed in a ring shape with the center of the insulation tube 4 as the base point, and the exhaust hole 21 is placed at the limit groove 17. Not only do the rotating groove 10, the rotating groove 2 15 and the limit groove 17 correspond to the rolling shaft 6 one by one, but also a plurality of through holes 18 are evenly distributed from the top to the bottom of the rolling shaft 6. Of course, the rolling shaft 6 must be in contact with the roller 5, so that the rotation of the roller 5 can drive the rolling shaft 6 in contact with it to rotate, which not only allows the roller 5 to be squeezed and supported by the plurality of rolling shafts 6, but also allows the roller 5 to rotate smoothly.

[0033] Of course, the materials selected for the high temperature furnace body 1, the insulation tube 4, the roller 5, the rolling shaft 6, the top cover 2, the chassis 3, the rolling bearing 11 and the rolling bearing 2 16 can all be made of high temperature resistant tungsten alloys. Of course, the insulation effect of the insulation tube 4 can be made of vacuum tungsten alloys, so that the high temperature furnace body 1, the insulation tube 4, the roller 5, the rolling shaft 6, the top cover 2, the chassis 3, the rolling bearing 11 and the rolling bearing 2 16 can be prevented from being damaged by heat in a high temperature environment. The materials of the motor 13 and the motor shaft 14 can not only be made of tungsten alloys, but also can be covered with heat-insulating tungsten alloys.

Claims

1. A high temperature furnace lining structure for refractory hollow balls, characterized in that: The invention comprises a high-temperature furnace body (1), a top cover (2) and a bottom plate (3), wherein the top cover (2) is placed at the top of the high-temperature furnace body (1), the top cover (2) is detachably connected to the high-temperature furnace body (1), the bottom plate (3) is placed at the bottom of the high-temperature furnace body (1), the bottom plate (3) is connected to the high-temperature furnace body (1), a roller (5), an air pump (7) and a plurality of rolling shafts (6) are installed on the high-temperature furnace body (1), the roller (5) is sleeved in the high-temperature furnace body (1), and the plurality of rolling shafts (6) are distributed in a ring shape with the roller (5) as the center. The top end of the roller (5) and the top end of the rolling shaft (6) are both detachably connected to the top cover (2), the bottom end of the roller (5) and the bottom end of the rolling shaft (6) are both detachably connected to the bottom plate (3), the rolling shaft (6) is provided with a plurality of through holes (18), the plurality of through holes (18) are evenly distributed from the top end to the bottom end of the rolling shaft (6), the air pump (7) is provided with an air outlet pipe (19), one end of the air outlet pipe (19) is connected to the air pump (7), and the other end of the air outlet pipe (19) is communicated with the through hole (18).

2. The high temperature furnace lining structure for refractory hollow balls according to claim 1 is characterized in that: The high-temperature furnace body (1) is provided with an insulating cylinder (4), the roller (5) is provided in the insulating cylinder (4), and the rolling shaft (6) is distributed on the insulating cylinder (4).

3. The high temperature furnace lining structure for refractory hollow balls according to claim 2 is characterized in that: The high-temperature furnace body (1) is provided with a tube hole (20), the heat-insulating tube (4) is provided with a cavity, the other end of the gas outlet pipe (19) passes through the tube hole (20) and the outer end of the cavity and is placed in the cavity, the inner end of the cavity is provided with a plurality of exhaust holes (21), the exhaust holes (21) are connected to the cavity, and the exhaust holes (21) correspond one-to-one with the through holes (18).

4. The high temperature furnace lining structure for refractory hollow balls according to claim 1 is characterized in that: The top cover (2) is provided with an annular groove (9) and a plurality of rotating grooves (10); the top end of the high-temperature furnace body (1) matches the annular groove (9); the plurality of rotating grooves (10) are distributed in a ring shape with the center of the top cover (2) as a base point; the rotating grooves (10) correspond one to one with the rolling shaft (6); and the top end of the rolling shaft (6) is placed in the rotating groove (10).

5. The high temperature furnace lining structure for refractory hollow balls according to claim 4 is characterized in that: The chassis (3) is provided with a plurality of rotating grooves (15), which are distributed in a ring shape with the center of the chassis (3) as a base point, and the rotating grooves (15) correspond to the rolling shafts (6) one by one, and the bottom end of the rolling shaft (6) is placed in the rotating grooves (15).

6. The high temperature furnace lining structure for refractory hollow balls according to claim 5 is characterized in that: A rolling bearing (11) is installed in the rotating groove (10), and the rolling bearing (11) includes an inner ring (1) and an outer ring (1), the outer ring (1) is connected to the top cover (2), and the top end of the rolling shaft (6) is connected to the inner ring (1). A rolling bearing (16) is installed in the rotating groove (15), and the rolling bearing (16) includes an inner ring (2) and an outer ring (2), the outer ring (2) is connected to the chassis (3), and the bottom end of the rolling shaft (6) is connected to the inner ring (2).

7. The high temperature furnace lining structure for refractory hollow balls according to claim 3 is characterized in that: The heat insulating tube (4) is provided with a plurality of limit grooves (17), the plurality of limit grooves (17) being distributed in a ring shape with the center of the heat insulating tube (4) as a base point, the rolling shaft (6) corresponding to the limit grooves (17) one by one, and the exhaust hole (21) being disposed at the limit groove (17).

8. The high temperature furnace lining structure for refractory hollow balls according to claim 1 is characterized in that: The top end of the drum (5) is open, the bottom end of the drum (5) is closed, the chassis (3) is provided with a mounting groove (12), a motor (13) is mounted in the mounting groove (12), a motor shaft (14) is mounted on the motor (13), and the bottom end of the drum (5) is detachably connected to the motor shaft (14).

9. The high temperature furnace lining structure for refractory hollow balls according to claim 8 is characterized in that: A switch assembly (8) is mounted on the chassis (3), and the air pump (7) and the motor (13) are both electrically connected to the switch assembly (8).

10. The high temperature furnace lining structure for refractory hollow balls according to claim 3 is characterized in that: The high-temperature furnace body (1) is provided with a plurality of vent holes (22), the vent holes (22) corresponding to the exhaust holes (21) one by one, a rotating plate (23) and a stopper (24) are installed at the vent holes (22), the top end of the rotating plate (23) is placed at the top end of the vent hole (22), the stopper (24) is placed at the bottom end of the vent hole (22), the top end of the rotating plate (23) is detachably connected to the high-temperature furnace body (1), the stopper (24) is connected to the high-temperature furnace body (1), the position of the bottom end of the rotating plate (23) corresponds to the position of the stopper (24), and the stopper (24) is placed between the rotating plate (23) and the exhaust hole (21).

Citation Information

Patent Citations

  • Ultrahigh-temperature furnace lining high-temperature plate convenient to disassemble

    CN210773436U